Abstract
Current resin composites have favorable handling and upon polymerization initial physical properties that allow for efficient material replacement of removed carious tooth structure. Dental resin composites have long-term durability limitations due to the hydrolysis of ester bonds within the methacrylate-based polymer matrix. This article outlines the importance of ester bonds positioned internal to the carbon–carbon double bond in current methacrylate monomers. Water and promiscuous salivary/bacterial esterase activity can initiate ester bond hydrolysis that can sever the polymer backbone throughout the material. Recent studies have custom synthesized, with the latest advances in modern organic chemical synthesis, a novel molecule named ethylene glycol bis (ethyl methacrylate) (EGEMA). EGEMA was designed to retain the reactive acrylate units. Upon intermolecular polymerization of vinyl groups, EGEMA ester groups are positioned outside the backbone of the polymer chain. This review highlights an investigation into the degradation resistance of EGEMA using buffer, esterase, and microbial storage assays. Material samples of EGEMA had superior final physical and mechanical properties than traditional ethylene glycol dimethacrylate (EGDMA) in all degradation assays. Integrating bioinformatics-based biodegradation predictions to the experimental results of storage media analyzed by LC/GC-MS revealed that hydrolysis of EGEMA generated small amounts of ethanol while preserving the strength-bearing polymer backbone. Prior studies support an investigation into additional custom-synthesized methacrylate polymers with “flipped external” ester groups. The long-term goal is to improve clinical durability compared to current methacrylates while retaining the inherent advantages of acrylic-based chemistry, which may ease the implementation of these novel methacrylates into clinical practice.
Introduction
The majority of current resin-based composite restorations use methacrylates as a polymer matrix. Despite clinical improvements compared to older generations, current methacrylate-based materials display less than ideal long-term durability, especially in specific high-risk populations (–). For healthy young children with a history of decay in the primary dentition, the 24-month cumulative survival rate of a methacrylate composite restoration is 67%, with no significant differences seen between the numbers of surfaces in the restoration (). For medically complex (ASA II) children, only 55% of composite restorations survive after 24 months (). In recent years, pediatric restorative recommendations based on systematic reviews have shifted toward recommending full-coverage crowns, since current survival rates of methacrylate materials translate to primary teeth restorations failing before tooth exfoliation (). Full-coverage crowns cemented by glass ionomer cement provide a barrier seal that allows for a higher success rate than multi-surface composite restorations (). Full-coverage crowns can seal carious bacteria over a long-term period which allows a high success rate even in the case of incomplete caries removal (). Current pediatric restorative guidelines recommend full-coverage crowns rather than composite restorations due to inherent weaknesses in the long-term adhesive seal of methacrylate-based resin composite materials ().
Laboratory assessments of current methacrylate materials have identified several weaknesses that affect the long-term stability of current composite restorations (–). Potential factors that may influence secondary caries at the composite resin tooth interface include an absence of effective buffering of methacrylate materials to acidification (), low fluoride release of the material (), stresses from masticatory forces (), and degradation of the polymer matrix compromising the marginal seal and structural integrity of the restoration-tooth interface (). While fluoride release and improving buffer capacity can be addressed with the changes to the filler system in methacrylates (, ), degradation is directly related to the position of ester bonds in the current methacrylate monomers. Common monomers such as ethylene glycol dimethacrylate (EGDMA), triethylene glycol dimethacrylate (TEGDMA) 1,1,1-trimethylolethane trimethacrylate, 2-hydroxyethyl methacrylate (HEMA), 1,1,1-trimethylolpropane triacrylate, urethane dimethacrylate (UDMA), and bisphenol A glycidyl methacrylate (BisGMA) have internal ester bonds that irreversibly hydrolyze in the presence of saliva and oral bacteria. The hydrolysis of ester bonds severs the polymer matrix backbone structure in current methacrylates and reduces the overall bulk mechanical properties of the material.
An obvious solution to addressing methacrylate ester bond degradation is using a replacement chemistry that shares many of the short-term advantages while improving upon the long-term durability concern. Ether-based polymers have notable potential as being resistant to hydrolytic degradation (). Vinyl sulfonamide and thiol-based resin polymers show higher toughness and lower water sorption, which can lead to degradation, compared to methacrylate-based resins (). While these alternative chemistries may have reduced degradation effects through the removal of ester bonds, a comprehensive comparison to current methacrylate-based materials is still in development. In fact, one investigation into the polymerization kinetics of ether-base materials required the use of the diluents EGDMA/TEGDMA, which are highly prone to hydrolysis as hydrophilic monomers (). Methacrylate-based materials have numerous short-term advantages. Methacrylates can be formulated to have favorable handling, esthetics, smell, few undesired side reactions, fast polymerization, and low-temperature generation (, ).
Another potential solution is re-designing the methacrylate polymer linkage system. For current methacrylates, the ester bond hydrolysis that severs the internal polymer backbone leads to a reduction in bulk mechanical and physical properties. A new approach is to design monomers that when they polymerize lack ester, carbonate, acetal, and anhydride bonds within their polymeric backbone sequence.
In this brief review, recent research on repositioning or “flipping” the ester bond to an external position will be summarized. The aim of the review is to highlight the current evidence on the potential benefits of methacrylate monomers with flipped external ester groups. This review will also introduce the flipped methacrylate design as a polymer that has potential use in high-caries-risk populations such as pediatric patients where there is a need to not only improve upon outcomes for resin composite restorations but also to increase durability for preventive sealants.
Novel Methacrylate Design and Initial Properties
EGDMA is used ubiquitously in dental materials. It is a hydrophilic monomer that is used as a diluent and mixed with larger strength-bearing hydrophobic monomers. EGDMA is commercially available and has been the starting point molecule for an investigation into the influence of ester bond positioning. Current methacrylate monomers such as EGDMA can polymerize via a free radical mechanism mediated by a photoinitiator/co-initiators system of camphorquinone (CQ), ethyl 4-dimethylamino benzoate (EDMAB), and diphenyliodonium hexafluorophosphate (DPIHP). CQ/EDMAB/DPIHP combination has been found to be a highly efficient photoinitiator system and is activated by high-intensity light with a wavelength range of 385–515 nm (). EGDMA can polymerize through intermolecular polymerization of vinyl groups, in the presence of other EGDMA molecules (homo-polymerization) or different methacrylate monomers (co-polymerization) (). After polymerization, the esters within EGDMA are positioned within or “internal” to polymeric backbone sequence shown as blue boxes (Figure 1A). If hydrolysis occurs at these internal ester bond linkages, the backbone of the polymer chain is severed.
Figure 1
Recent studies have custom synthesized a novel molecule named ethylene glycol bis (ethyl methacrylate) (EGEMA) with the latest advances in modern organic chemical synthesis (, ). Unlike EGDMA, EGEMA, which is a similar molecule with an alteration in the position of the ester bonds, is not commercially available. EGEMA was synthesized in a 1-pot 2-step reaction (Figure 1B) (). While this may indicate a straightforward synthesis, key steps in the synthesis were unavailable when the first methylacrylate dental monomers were developed (). Briefly, the synthesis reaction, performed under argon, begins with 1,2-bis(2-iodoethoxy) ethane. This molecule is metallated with zinc and then copper using organometallic transformations (, ). The Zn–Cu trans-metallated intermediate is allowed to react in situ with two equivalents of the electrophile ethyl 2-bromomethylacrylate to generate EGEMA (Figure 1C) ().
The main difference between EGEMA and EGDMA is the position of the ester groups in the monomer (Figures 1C,A). This translated to differences in the ester group's relative position to the polymer backbone upon polymerization. After the polymerization of vinyl groups, EGEMA has ester groups that are “external” to the polymerizing chain shown with blue box in Figure 1C. The external position can also be termed a “flipped” ester design, since EGEMA is analogous to EGDMA with the ester group flipped along the carbon axis, across the vinyl group.
Recent studies demonstrated that EGEMA and EGDMA can be photo-polymerized with similar degrees of conversion after 40-second exposure to 385–515 nm high intensity (1000 mW/cm2) light (, , ). The two macromers used the same photoinitiator/co-initiators system of CQ/EDMAB/DPIHP. To simplify the assessment of EGEMA and EGDMA, the monomers were cured into 4.9 mm diameter and 2.6 mm thickness discs within a polytetrafluoroethylene (PTFE) mold. The cured discs were initially tested for bulk mechanical properties (Table 1). These assessments indicated that EGDMA had a statistically superior hardness and diametral tensile strength (DTS) to EGEMA under the same photo-curing parameters.
Table 1
| DoP (%) | Hardness (HV) | DTS (MPa) | Water contact angle | |
|---|---|---|---|---|
| EGDMA | 46.1 ± 5.53 | 10.9 ± 1.84 | 8.7 ± 2.53 | 58.5°± 8.15 |
| EGEMA (flipped) | 44.9 ± 2.32 | 7.8 ± 1.47 | 6.9 ± 1.62 | 63.2°± 5.34 |
Initial comparison between EGDMA (internal ester position) and EGEMA (flipped) examining degree of polymerization (DoP), hardness, diametral tensile strength (DTS), and water contact angle (hydrophilicity/hydrophobicity).
Table based on data presented in reference (, , ).
Degradation Assay Comparison
While EGDMA demonstrated initial higher mechanical properties after curing compared to EGEMA, this characterization did not predict the long-term durability trend of the two materials. Degradation assays examined EGDMA and EGEMA under various aqueous storage conditions. Materials were stored in solutions with increasing hydrolytic challenge to accelerate aging and investigate the hypothesis that ester bond positioning was a primary factor in the loss of mechanical strength. In order to interpret EGEMA and EGDMA results from these various degradation assays, it is essential to review the rationale for choosing specific degradation assays used in previous studies.
While there are numerous storage solutions that test dental material degradation potential using artificial aging models, phosphate buffered saline buffer (1xPBS) solutions at a resting saliva pH of 7.4 offer a starting point to understand hydrolysis of ester bonds. Materials can be stored at room temperature or at elevated temperatures. The advantage of elevated temperature storage is that higher temperature can accelerate material aging by increasing the rate of hydrolysis to shorten the study time (). Material discs can be exposed to elevated temperatures which is based on an American Society for Testing and Materials (ASTM) protocol for the accelerated aging of medical devices and polymers (). Based on ASTM F1980-16, material storage for 15 weeks at 55°C is equivalent to approximately 1 year at 37°C, which is the temperature within the oral cavity. Therefore, instead of storing material discs at 37°C for 1 year, experiments can store the materials at 55°C for 15 weeks and be expected to yield similar results. While this accelerated aging model is compatible with water or artificial saliva media, accelerated temperature aging in PBS can be compared with a second model of esterase enzymes suspended in 1x PBS (9 weeks).
An esterase storage model explores the direct mechanism of enzyme-mediated scission. There are several esterase enzymes that can be chosen for a model. There is evidence that esterases have different molecular specificity in methacrylate monomers, but the differences have been demonstrated only between molecules that have vast differences in size and hydrophobicity (, ). In the case of similar molecules, a Cholesterol esterase (CEase-Carboxyl ester lipase) derived from Pseudomonas sp. (EC 3.1.1.13) at 0.5 units/ml concentration in 1x PBS can be used. This CEase has reproducible esterase activity that is measurable with a colorimetric p-nitrophenol acetate assay (). The CEase model is more severe for materials that contain ester bonds than the temperature accelerated model that examines the effects of accelerated water hydrolysis of ester bonds. Furthermore, examining the degradation effect size for a CEase and hydrolysis aging model provides direct evidence of the importance of ester bond positioning.
A third model of 9-week exposure to Streptococcus mutans (S. mutans; ATCC 700610/UA159) provides a measure of durability to an acidogenic bacterium. S. mutans can potentially degrade material discs via enzyme and acid formation. S. mutans produces a known esterase with measurable activity () and in previous works has shown to degrade conventional methacrylates (–). Acidification of S. mutans in Todd Hewitt media, which is supplemented with 0.3% yeast extract and 0.2% glucose, challenges material discs but also decreases the esterase activity substantially (). In this model, fresh media is replaced daily. Esterases of S. mutans are more active near physiologically neutral pHs (). This is the rationale for using PBS buffer solutions within the CEase model. CEase activity is mitigated at lower pHs, especially below a pHs of 5 (). Also, for any bacterial model, there could potentially be unidentified mechanisms of degradation.
In reference to studies examining EGEMA and EGDMA in these three degradation models (hydrolytic, CEase, S. mutans), mechanical and physical properties changes occurred for both materials (Figure 2). However, the effects of degradation were more pronounced for EGDMA. EGDMA has a pronounced reduction in relative weight (Figure 2A) and diametral tensile strength (DTS) (Figure 2C) when stored in the presence of buffer, CEase, and S. mutans. There was a trend of larger reduction in relative weight and DTS with the 55°C accelerated aging, CEase, and S. mutans degradation models compared to 37°C storage. In the most severe model, CEase exposure for 9 weeks, the mean relative weight loss was 15.3% and 8.8% for EGDMA and EGEMA, respectively. The relative weight loss corresponded to higher water sorption (Figure 2D). Surface hydrophilicity (lower water contact angle) increased in all three degradation assays for both EGDMA and EGEMA. Less water uptake was measured for EGEMA than EGDMA discs in all three degradation studies. The significance of these results was that material degradation increased water sorption, which in turn, mediated more ester bond hydrolysis.
Figure 2
EGEMA discs were more resistant to degradation effects. EGEMA had higher load-bearing DTS values after the completion of the three degradation studies than EGDMA. This shows an inversion of the differences between the two materials, since initially EGDMA had a markedly higher DTS than EGEMA.
In the three degradation studies, hardness values were less intuitive to interpret, since there were several factors happening during polymer disc storage. EGEMA and EGDMA both underwent a dark/post cure while in the storage solutions. In these degradation studies, hardness was defined as “selective intact surface hardness” since after aqueous storage hardness measurement needed to be measured on intact smooth surfaces. The testing instrumentation (Micro surface Vickers Hardness Test) was not capable of measuring hardness on irregular surface roughness caused by hydrolysis degradation. Nonetheless, the hardness results were interpreted in the context that there were two competing factors affecting surface hardness outside of the restraint of choosing intact smooth surfaces to measure. One factor was that the surface was getting harder through a dark/post cure, and the other factor was that the storage solutions (buffer, CEase, S. mutans) were creating surface softening though ester bond hydrolysis. It is not surprising that surface properties showed differences between the temperature accelerated aging and CEase/S. mutans assays.
For the temperature aging experiments, EGDMA and EGEMA disc surfaces increased, albeit slightly, in hardness. For both materials, hardness did not increase in the CEase and S. mutans assays. For these later studies, the surface softening was likely more aggressive and competed with the post/dark cure to such a degree that no increase was seen in either material. The collective results indicate that EGEMA had surface softening from the hydrolysis of polymer side chains but degraded to a much lesser extent than EGDMA when examining the bulk properties such as weight and DTS. This is attributed to EGEMA maintaining the intermolecular bonds in the polymeric backbone sequence.
Collectively these results underscored the importance of evaluating the two materials after aging experiments rather than as an initial side by side analysis that could erroneously predict better long-term performance of EGDMA.
Cytocompatibility
The cytocompatibility assays of EGDMA and EGEMA indicate that both polymers have similar effects against oral keratinocytes. The data from metabolic activity assays (Figure 3) suggest both EGDMA and EGEMA support growth to a statistically significant degree more than a commercial dental sealant (HelioSeal) that is composed of a Bis-GMA and EGDMA mixture (
Figure 3

Metabolic activity of oral keratinocyte cells incubated on the EGDMA, EGEMA, HelioSeal (commercially available) discs and glass as control. Graph based on data repository reference (
Degradation Pathways
Physical characterization and mechanical property assessment revealed clear differences in terminal weight, DTS, and relative water sorption between EGEMA and EGDMA in the various degradation assays. These measurements supported the hypothesis that polymer backbone preservation occurred in EGEMA polymerization. To test the degradation chemical reactions in EGDMA and EGEMA, the 37°C buffer and CEase assay storage solutions were analyzed for degradation by-products with liquid/gas chromatography (LC/GC)/mass spectroscopy (MS) (
Elucidating the unique biodegradation pathways of EGEMA and EGDMA was accomplished by integrating bioinformatics-based biodegradation predictions into the experimental results of storage media analyzed by LC/GC-MS. After samples were exposed for 15 weeks in PBS buffer solution and 9 weeks of CEase, storage solution aliquots were analyzed with chromatographic separation followed by in-line mass spectrometry. The molecular structures of EGDMA and EGEMA were also queried via the EAWAG-Biocatalysis/Biodegradation (BB) Prediction Pathway System (PPS) (
LC/MS analysis of EGDMA and EGEMA polymer discs measured 9 and 12 unique degradation by-products respectively. LC/MS analysis of EGEMA included the very likely by-products of 2-hydroxyethyl 2-methylprop-2-enoate (HEMA) and methacrylic acid (Figure 4A). LC/MS analysis of EGEMA included the very likely by-products of 2-{[2-(3-ethoxy-2-methylidene-3-oxopropoxy) ethoxy] methyl} prop-2-enoic acid (Figure 4C).
Figure 4

Degradation or bio-degradation of (A) EGDMA and (B) Bis-GMA with their backbone as by-products; their analogs, (C) EGEMA, and (D) DMDPEMA with ethanol as by-product and backbone preserved during hydrolysis. Figures in (A,C) based on figures in (
The low molecular weight by-products of ethylene glycol, in the case of the EGDMA pathway, and ethanol, in the case of EGEMA were not identified with LC-MS. It required GC-MS analysis to identify the very likely degradation by-products of ethylene glycol and ethanol that degraded from the two polymer discs. Ethanol was found in both 37°C buffer and CEase assay storage solutions, whereas ethylene glycol was found in greater frequency in the CEase assay which might be explained by the high rate of degradation in that assay compared with 15-week buffer storage.
LC/GC-MS, integrated with a bioinformatics PPS, demonstrated that polymer backbone degradation occurred during the degradation of EGDMA, whereas EGEMA, with the external or flipped position of ester groups to the polymer backbone, had severing of side chains with the polymer backbone intact. The different ester bond positioning changed the chemical degradation pathway, by-products, and durability of the polymer discs.
Future Directions With Novel Methacrylates
Altering the ester-bond linkage retains the benefits of methacrylate chemistry and the ease of commercial implementation while possibly increasing the clinical longevity of resin composite restorations. Near-term investigation into substituting EGEMA for EGDMA is immediately achievable since EGEMA can be polymerized with the same photoinitiator system. Investigating EGEMA vs. EGDMA is a starting point for the synthesis of many different flipped ester design methacrylates based on currently used methacrylates.
In terms of immediate improvement, the diluent EGDMA is quite hydrophilic and is likely a weak link within the polymer mixture of a resin composite system. The hydrophilicity enhances water sorption that can lead to ester bond hydrolysis. Since the synthesis reaction is worked out for EGEMA, future work can examine EGEMA substituting for EGDMA in an EGEMA/Bis-GMA resin mixture. This EGEMA/Bis-GMA mixture can be compared with the EGDMA/Bis-GMA mixture. Future work is needed to investigate subsurface degradation from water and also investigate if CEase penetration into EDGMA/EGEMA discs occurs through microcracks caused by polymerization. The degradation effects of CEase may be reduced when EGDMA and EGEMA are co-polymerized with strength-bearing Bis-GMA or a flipped ester design analog of Bis-GMA.
Dimethyl diphenylmethane ethyl methacrylate (DMDPEMA) is a flipped ester design analog of Bis-GMA that can be potentially blended with EGEMA. To achieve desirable handling properties, the addition of the low-viscosity diluent EGEMA will be necessary since DMDPEMA has a higher viscosity. The viscosity of DMDPEMA was not quantitatively measured yet, but it is qualitatively more viscous than EGEMA, and it is likely in the same order of magnitude as Bis-GMA. Bis-GMA needs to be blended with low-viscosity EGDMA, and future work can compare DMDPEMA/EGEMA with Bis-GMA/EGDMA blends. Future work is needed to investigate DMDPEMA degradation compared to Bis-GMA degradation. Bis-GMA degradation involves breakage of the polymeric backbone yielding a main by-product of bis-hydroxy-propoxy-phenyl propane (Bis-HPPP) and methacrylic acid (Figure 4B) (
Figure 5

Molecular structure for hydrophobic (A,B) and hydrophilic (C–F) monomers used in dental formulations and their analog with flipped ester group design. Figures in (C,D) based on figures in (
The future direction of flipped ester group design polymers first requires investigation into the custom synthesis of these molecules. This will be a lengthy and ongoing area of investigation. After synthesizing and purifying these flipped ester groups, investigation needs to examine how the flipped design may in some cases create steric hindrances. There may be some polymer designs that are more favorable. Future examinations will address adding branch designs that may improve shrinkage, and based on traditional ester linkage methacrylates, branching can be designed to have comparable polymerization as linear monomers (
Current methacrylate-based dental sealants have demonstrated low durability and retention (
For dental restorative materials, there are several needed steps that include optimizing the polymer matrix with filler particles and developing novel dentin bonding agents. First, while metalloproteinases (MMPs) can degrade the dentin–collagen hybrid layer, dentin bonding agents contain the same internally positioned ester bonds that can degrade EGDMA and other composites. The degradation effects of dentin adhesive hydrolysis are substantial. Even with MMP inhibitor pretreatment, water storage reduces the microtensile bond strength of current adhesives and increases the marginal leakage by 41% vs. initial properties (
The trajectory of research into flipped external ester group methacrylates can test these materials in high failure risk pediatric and adult dental patients. The traditional methacrylate design was optimized in a dental healthcare system that is currently changing. Clinical outcomes, rather than application time alone, are becoming an increasingly important metric for the dental profession and insurers (
Funding
This work was supported by NIH/NIDCR 5R44DE024013-03. Parts of this work were carried out in the Characterization Facility, University of Minnesota, a member of the NSF - Funded Materials Research Facilities Network (www.mrfn.org) via the MRSEC program. The Hitachi SU8320 SEM specimen preparation system was provided by the NSF MRI DMR-1229263 program. The authors acknowledge the University of Minnesota funds received for the open access charge.
Publisher's Note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
Statements
Author contributions
RB, DK, and RJ contributed to the conception and design of the manuscript. RB, IM, DK, and RJ collected articles and organized data for analysis. DK and RJ performed analysis. RJ wrote the first draft of the manuscript. DK, IM, and RB wrote sections of the manuscript. All authors contributed to manuscript revision, read, and approved the submitted version.
Acknowledgments
We would like to thank Young Heo, Hooi Pin Chew, Conrado Aparicio, and Alex Fok for mechanical/physical characterization help and resources. We also acknowledge the open source resources of the EAWAG (http://eawag-bbd.ethz.ch/predict/) within the Federal Institutes of Technology ETH Zurich that utilizes the University of Minnesota biocatalysis/biodegradation database for biodegradation pathway prediction. Images rendering created in BioRender.com.
Conflict of interest
RB has employment at TDA Research Inc. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
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Summary
Keywords
dental, dental materials, physical properties, degradation, novel polymer, durability, methacrylate monomers, flipped ester group
Citation
Kumar D, Bolskar RD, Mutreja I and Jones RS (2022) Methacrylate Polymers With “Flipped External” Ester Groups: A Review. Front. Dent. Med. 3:923780. doi: 10.3389/fdmed.2022.923780
Received
19 April 2022
Accepted
20 May 2022
Published
10 June 2022
Volume
3 - 2022
Edited by
James K. H. Tsoi, The University of Hong Kong, Hong Kong SAR, China
Reviewed by
Piyaphong Panpisut, Thammasat University, Thailand; Christie Lung Ying Kei, The University of Hong Kong, Hong Kong SAR, China; Mohammed Hadis, University of Birmingham, United Kingdom
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Copyright
© 2022 Kumar, Bolskar, Mutreja and Jones.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Robert S. Jones rsjones@umn.edu
This article was submitted to Dental Materials, a section of the journal Frontiers in Dental Medicine
Disclaimer
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.