ORIGINAL RESEARCH article

Front. Dent. Med.

Sec. Reconstructive Dentistry

3D Evaluation of material-dependent volumetric and interfacial changes in CAD/CAM partial crowns: a semi-automated micro-CT approach

  • 1. Leipzig University, Leipzig, Germany

  • 2. Australian National University, Canberra, Australia

  • 3. Veterinarmedizinische Universitat Wien, Vienna, Austria

The final, formatted version of the article will be published soon.

Abstract

Objectives: Changes in the 3D volumes, interfaces, and interfacial gap formation were examined of adhesively luted lithium disilicate (LS2) and resin-based composite (RBC) partial crowns during artificial aging and imaged by micro-computed tomography (micro-CT). Methods: Sixteen human mandibular molars were restored using either 8 CAD/CAM partial crowns made of LS2 (IPS e.max® CAD) or RBC (Tetric® CAD). After adhesive luting (Variolink® Esthetic DC, adhesive luting composite), artificial aging (water storage for 90 days (t1) and thermo-mechanical loading (t2)), the partial crowns were analyzed by micro-CT (Avizo, Biomedisa). Paired t-test, ANOVA and Tukey HSD test (α = 0.05) were used to analyze area and volume parameters; e.g. luting space volume (VLS), luting space thickness (TLS), and partial crown contact area to the cavity and tooth tissues (CPT). Results: Across artificial aging, most area parameters and all four volume parameters remained stable in both materials. Yet, there were changing values in areas of direct contact between the partial crown material and the tooth tissues: CPE, CPT were generally smaller at t1 for LS2 (2.2±1.2%) compared to RBC (4.5±1.3%), especially at the inflection and saddle points of the round preparation form. Across both time points, LS2 showed consistently higher mean luting space thickness than RBC. It remained without gap progression. Conclusions: The semi-automated 3D micro-CT analysis enables a comprehensive evaluation of adhesive interfaces and may help to develop new ideas to enhance long-term restoration outcomes. RBC partial crowns had more surfaces in direct contact with the cavity floor than LS2 partial crowns. Clinical significance: The approach with Biomedisa has potential translational value and may enable individualized quality control and long-term monitoring of adhesive restorations in clinical practice. Both materials achieve comparable survival rates, wear resistance, and interface stability under simulated conditions and when minimum material thickness is respected.

Summary

Keywords

CAD/CAM, Ceramics, Contact surface, micro-CT, Partial crown, Resin-based composite

Received

31 March 2026

Accepted

02 July 2026

Copyright

© 2026 Schulz-Kornas, Giesa, Meißner, Oberück, Lösel, Handschuh, Ziebolz and Haak. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

*Correspondence: Ellen Schulz-Kornas

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All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.

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