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ORIGINAL RESEARCH article

Front. Mater.

Sec. Biomaterials and Bio-Inspired Materials

Volume 12 - 2025 | doi: 10.3389/fmats.2025.1591583

Development and characterization of Bio-oil Derived from Sugar Cane Bagasse for Asphalt Binder Modification

Provisionally accepted
BASIT  AliBASIT Ali*Peilong  LiPeilong Li
  • Chang’an University, Xi'an, China

The final, formatted version of the article will be published soon.

The disposal of Sugarcane Bagasse (SCB), a major agricultural by-product, through open dumping and landfilling contributes to environmental issues like water contamination and land scarcity. This study examines the use of bio-asphalt derived from SCB as a sustainable alternative to traditional asphalt binder, aiming to reduce greenhouse gas emissions and enhance pavement performance. Binders were modified with 3%, 6%, and 9% of Bio-Oil (BO) by weight, and their properties were evaluated such as penetration, softening point, ductility, flash point, and rheological characteristics. Asphalt mixtures incorporating these modified binders were tested for performance, including rutting resistance, fatigue, and dynamic stiffness, using the wheel tracker, four-point beam fatigue, and dynamic modulus tests. Moisture susceptibility was also assessed through the Rolling Bottle Test (RBT) and asphalt Binder Bond Strength (BBS) test. Resultsshowed that BO-modified binders improved ductility and penetration while reducing softening point and stiffness. This study evaluates the performance of Shell 60/70 penetration grade asphalt binder modified with BO at 3%, 6%, and 9% concentrations. Compared to the base binder, the 9% BO-modified binder showed a 34.8% increase in penetration, a 10% increase in ductility, and a 7°C reduction in softening point, indicating enhanced flexibility and reduced stiffness.Additionally, rut depth increase of 26.72%, 20.68%, and 19.88% for BO concentrations of 9%, 6%, and 3%, respectively. The failure temperature decreased by 64.9°C for the 9% BO binder, aligning with its softening effect. BO modification is most beneficial for recycled mixtures or cooler climates, while in hot regions, its reduced stiffness and failure temperature may limit use without stabilizing additives. These findings highlight the potential of BO as a sustainable alternative to conventional asphalt, with 9% identified as the optimum concentration for performance enhancement, although with higher moisture susceptibility that requires further investigation.

Keywords: Bio-oil modified binder, Asphalt binder performance, Bagasse, and Moisture susceptibility, Low-temperature applications

Received: 11 Mar 2025; Accepted: 18 Jul 2025.

Copyright: © 2025 Ali and Li. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence: BASIT Ali, Chang’an University, Xi'an, China

Disclaimer: All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.