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REVIEW article

Front. Drug Deliv., 03 October 2022
Sec. Respiratory Drug Delivery
Volume 2 - 2022 | https://doi.org/10.3389/fddev.2022.995489

Mesh nebulizers enabling transnasal pulmonary delivery of medical aerosols to infants and toddlers: Roles, challenges, and opportunities

  • 1Professor and Associate Dean for Research, College of Health Professions, Department of Respiratory Care, Texas State University, Round Rock, TX, United States
  • 2Jessie Ball Dupont Distinguished Professor of Pediatrics and Professor of Biomedical Engineering. Virginia Commonwealth University, Richmond, VA, United States
  • 3College of Health Professions Department of Respiratory Care, Texas State University, San Marcos, TX, United States

The development of mesh nebulizer technology has expanded the ability to deliver medical aerosols to infants and small children via nasal cannula and prongs. Mesh nebulizers do not require compressed gas to generate aerosols and have a smaller, lighter profile facilitating placement in delivery circuits, unlike ultrasonic nebulizers. Prior to this century, aerosol delivery with the nasal interface to 1–4 kg infants or surrogate animal models was limited to low single-digit deposition. In vitro and animal studies with the enabling mesh technology increase inhaled dose by upwards of 14% when nasal continuous positive airway pressure ventilation is in use. Recently, investigations of transnasal aerosol delivery to the lung have expanded to include nasal cannula interfaces with both high and low flow oxygen administration, nasal continuous positive airway pressure therapy, and nasal noninvasive ventilation in treating respiratory distress, respiratory insufficiency, and acute respiratory failure of infants and toddlers. We will first examine the progression of testing transpulmonary delivery of medical aerosols from in vitro models to in vivo animal and human studies. Then, we will explain current and developing applications in clinical practice to view future directions and opportunities.

Manuscript’s contributions to the field

Aerosol delivery to infants and toddlers has long been problematic with low delivery efficiency and poor acceptance of mask interfaces, reducing effective administration. The authors provide a perspective on how mesh nebulizers and other technologies have transformed and enhanced the practicality of transnasal pulmonary delivery to the lung in this patient population.

Introduction

Nasal aerosol drug delivery has been around for many decades to deliver inhaled medication used for the treatment of sinusitis, allergic rhinitis, and congestion, generally incorporating particles between 10 and 100 microns that are trapped in the nose (Veldhorst-Janssen et al., 2009). Since the nose and nasal mucosa protect the lungs by capturing large inhaled particles, this filtration function may decrease the effectiveness of aerosol therapy (Phalen et al., 1989; Becquemin et al., 1991; Schwab and Zenkel, 1998). Despite these challenges, transnasal pulmonary delivery of medical aerosols is increasingly being used with patients in acute care settings, especially infants and small children who are preferential nose breathers (Ari and Fink, 2013; Ari, 2016; Ari, 2021). Through transnasal pulmonary delivery, a nebulizer is placed in line with the gas delivery system, such as high flow nasal cannula (HFNC), continuous positive airway pressure (CPAP), synchronized intermittent positive airway pressure (SiPAP), and noninvasive ventilation (NIV) to deliver aerosolized medications through nasal prong interfaces. This treatment modality also helps maintain respiratory support during aerosol treatment, improves oxygenation, avoids intubation, facilitates weaning from invasive ventilation, and improves patient tolerance and comfort during HFNC, CPAP, and NIV (Ari, 2017; Zhu et al., 2017; Biselli et al., 2018; Luo et al., 2019). According to previous research, transnasal aerosol delivery is a viable approach to administering inhaled medications such as inhaled bronchodilators, antibiotics, or surfactants to maintain respiratory support during prolonged nebulization times (Bhashyam et al., 2008; Finer et al., 2010; Ari et al., 2011; Fink, 2012; Sunbul et al., 2015; Li et al., 2019a; Corcoran et al., 2019; Sood et al., 2019; Nord et al., 2020; Ari, 2021; Ari and Moody, 2021; Bianco et al., 2021). Table 1 lists advantages, and disadvantages in transpulmonary aerosol delivery.

TABLE 1
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TABLE 1. Advantages, and disadvantages in transpulmonary aerosol delivery.

Successful transnasal aerosol drug delivery requires the right device, interface, nebulizer position, and optimal gas flow settings for the patient (Table 2). While both jet and mesh nebulizers have been used for transnasal aerosol delivery, jet nebulizers are less efficient than mesh nebulizers (Dugernier et al., 2017; Reminiac et al., 2017; Ari, 2019) and are operated with compressed gas that adds an additional flow of 6—10 L/min to the system, which can be problematic for infants requiring 3—10 L/min of heated humidified oxygen (Li et al., 2019a; Li and Fink, 2021).

TABLE 2
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TABLE 2. Characteristics of successful transpulmonary aerosol delivery.

The development of mesh nebulizer technology has expanded the ability to deliver medical aerosols to infants and small children via HFNC, nasal CPAP, and NIV. It is a product of the ability to generate aerosol without the need for compressed gas to operate like jet nebulizers and the size/weight limitations of device placement in delivery circuits, unlike ultrasonic nebulizers. Mesh nebulizers use micropump technology for aerosol production. They have several advantages such as low residual volume, controlled particle size output, consistent and improved delivery efficiency, fine particle fraction reaching into the peripheral lung, and the ability to nebulize even low medication volumes (Ari, 2014; Dugernier et al., 2017; Ari, 2021). More recent developments in mesh design and feed systems have led to lower profile devices that can operate in any orientation making placement between gas delivery circuits and infant airways more practical. Prior to this century, aerosol delivery via nasal interface to 1—4 kg infants or surrogate animal models was limited to low single-digit deposition (Fok et al., 1996; Fok et al., 1998). In vitro and animal studies with enabling mesh technology report inhaled doses upwards of 14% of nominal dose with nasal continuous positive airway pressure (Linner et al., 2015). Recently, this line of investigations has expanded to nasal cannula (both high and low flow), nasal CPAP, and NIV in treating respiratory distress, respiratory insufficiency, and acute respiratory failure in infants and toddlers.

A stated concern of transnasal pulmonary delivery is the level of drug deposited in the nasopharynx in the infant and small child. Corcoran (Corcoran et al., 2019) identified cannula flowrate as a key determinant of lung and nasal dose in an infant population, which is consistent with in vitro reports of transnasal aerosol with both infants and toddlers and merits further investigation in vivo (Li et al., 2019a).

Preterm infants and children up to 1 year of age are known to be primarily obligate nose breathers. When aerosol is administered via mask, aerosol particles emitted from the nebulizer (typically 4—5 micron) pass directly through the mask to the airway. In contrast, during transnasal pulmonary delivery, most impactive losses of larger particles occur in the gas pathway and circuit enroute to the cannula, so that aerosol exiting nasal prongs are smaller (1.6—2.4 micron) (Bass et al., 2019; Corcoran et al., 2019; Bass et al., 2022). Clark et al. (2021) identified particle size as a prime determinate of both nasal and pulmonary delivery to preterm infants and toddlers, with particles <3 micron having lower nasal deposition and greater lung deposition than larger particles. Based on in vitro modeling of upper airways ranging from 28 weeks gestational age to 9 months, an estimated 70% of 5-micron particles passing through a mask preferentially deposit in the nose compared <50% of smaller particles emitted from the cannula. So, for the infant and toddler, the case can be made that the use of high or low flow transnasal aerosol delivery with smaller inhaled particles is likely to decrease accumulation in the upper airway compared to the use of standard aerosol mask interfaces used with this population. Nevertheless, nasal deposition is proportionally higher with infants whether via nasal prongs or mask, and most administered drugs have not been approved for infants (Luo et al., 2019). The potential for local toxicity should be considered with effects beyond inefficient delivery to the lungs. Preclinical toxicology studies based on nasal delivery in two relevant species should be conducted to assure safety prior to approval of inhaled drugs being developed for infants. For other drugs, commonly administered drugs that have not been tested in relevant animal models, risks of systemic absorption and local inflammation of nasal mucosa persist.

While HFNC was primarily adopted to administer high oxygen concentrations to patients with severe respiratory distress, with flows > than 50 L/min commonly used with adults, the flows administered to infants and toddlers are much lower. In most cases, higher flows are not required to meet FiO2 in this population except in cases of severe acute respiratory distress syndrome (ARDS). For the administration of bronchodilators and prostacyclins, oxygen requirements are more readily met with lower gas flows, which are more conducive to higher transnasal pulmonary deposition. Consequently, transnasal pulmonary aerosol delivery is relevant with low, medium, and high gas flows using HFNC device setups.

In this paper, we will first examine the progression of testing transpulmonary delivery of medical aerosols from in vitro to in vivo studies. Then, we will explain current and developing applications in clinical practice to view future directions and opportunities.

In vitro lung models

Much of what we know about transpulmonary aerosol drug delivery to children today is based on the findings of in vitro studies that used a variety of models, from simple apertures mimicking nares that allow prongs to be positioned at a collecting filter to human-like anatomical models with proportionally appropriate structures in the upper and lower airways that are used for teaching. In addition to nasal cast models, which allow aerosol to be collected distal to the trachea, several upper airway casts have been described to study aerosol drug delivery to infants, pediatrics, and adults (Srichana et al., 2000; Janssens et al., 2001; Saijo et al., 2004; Minocchieri et al., 2008). While earlier in vitro models used prongs and nares and only captured inhaled doses at the nose, it is important to note that nose-only models are limited, as most infants use their mouth to release excessive pressure and flows. Training manikins with anatomically representative structures and sizes (adult, child, toddler, and infant) allow the collection of aerosol distal to the trachea. These training manikins also help to differentiate and simulate nose and mouth breathing and allow comparative aerosol delivery with variables like gas flow, prong sizes, and nasal and mouth breathing. The nasal cast models for infants and children are developed based on raw data collected from a single patient in 3D images such as CT and MRI and may only have the nose to hypopharynx path of aerosol (Deruyver et al., 2021). Also, the 3D images are converted to a 3D printing technique to build the physical nasal and airway models with various plastic or polymer materials (Salade et al., 2019; Deruyver et al., 2021). 3D printing technology has evolved significantly over the years to manufacture personalized in vitro models and improve drug delivery to patients with pulmonary diseases. Finlay and his colleagues have compared individual cast models from numerous subjects and noted a high range of variability, leading to improved models by combining measurements to develop a model that represents a “typical” idealized airway (Carrigy et al., 2015; Chen et al., 2017).

Currently, sophisticated anatomical models mimic human nasal cavities using artificial mucus layer, humidification, and flexible nose segments; however, they seldom extend through to the lower airway (Deruyver et al., 2021). Also, specific in vitro models were developed to represent specific patient populations. A 28-weeks gestational model and the premature infant nose and throat (PrINT) model of 32-weeks gestational age premature infant represent nose throat models (Minocchieri et al., 2008). Similarly, the Sophia anatomical infant nose throat (SAINT) (Janssens et al., 2001) model is an anatomically correct model of a 9-month-old infant that includes the airway from the nasal cavity down to the subglottic region. These in vitro models are used to evaluate factors affecting the administration of inhaled medications to children and determine the role of mesh nebulizers during transnasal aerosol delivery.

Many factors impact the delivery of therapeutic agents via mesh nebulizers during the transnasal delivery of aerosolized medications. Using in vitro lung models combined with representative breathing patterns shed light on transpulmonary aerosol drug delivery and helped us close the knowledge gap between the performance of the device, administration technique, and the characteristics of breathing patterns in pediatrics and infants. In these in vitro lung models, a filter is attached distally to the trachea or bronchi of the model to determine the inhaled dose during transnasal pulmonary drug delivery. Most in vitro models can be washed to quantify drugs deposited in the airway allowing a mass balance to estimate drug accumulation throughout the system. It is assumed that small aerosol particles less than 5 μm may pass to the lungs in both humans as well as these human-like anatomical models. The advantages of mesh nebulizers are to provide consistent and improved delivery efficiency, a predominantly fine-particle fraction reaching into the peripheral lung, low dead volume, and the ability to nebulize in low drug volumes. Furthermore, the size of the pores and the output rate of mesh nebulizers can be adjusted to improve aerosol delivery with different drugs. Viscous drugs such as antibiotics and some surfactants have been shown to reduce the output rate of mesh nebulizers. They may require dilution with normal saline to allow an adequate nebulization rate. Whereas clinical studies with mesh nebulizers during transnasal aerosol delivery to children are limited, in vitro studies showed higher lung deposition with mesh nebulizers than jet nebulizers in this patient population (Ari, 2019; Ari and Fink, 2021).

Previous in vitro studies on transpulmonary aerosol drug delivery used various lung models, including either nasal cavities or teaching manikins with anatomical airways to emulate the breathing patterns of preterm babies, infants, and children (Bhashyam et al., 2008; Ari et al., 2011; Sunbul et al., 2015; Alalwan et al., 2019; Li et al., 2019a; Li et al., 2019b; Li et al., 2020; Ari and Fink, 2021; Corcoran, 2021; Bass et al., 2022). It should be noted that particle size exiting the nasal prongs is consistently less than 2.6 microns, independent of prong size or gas flow. Any aerosol MMAD greater than 2 microns will rain out in the circuit or prongs, potentially obstructing the interface (Clark, 2021). Most commercial nebulizers have MMAD >4 microns. This is one reason that the placement of nebulizers before the humidifier has been advocated, as larger particles rain out in the humidifier allowing smaller particles to pass on to the patient. This technique has been observed to reduce liquid occlusion at the prongs (Sunbul et al., 2015). In vitro analysis of preterm and term infants has reported that particles >3 microns have much greater impactive losses in the nose (Clark, 2021). Therefore, aerosol passing through the nasal prongs has a greater potential for pulmonary delivery in this population than aerosol drug delivery via a face mask.

Although these lung models mimic the anatomy of infants and pediatrics, it is important to mention that patients’ nasal cavities and airways have complex structures. For instance, the human nasal cavity and upper airways vary between individuals based on differences in their age, gender, ethnicity, and disease state (Morgan et al., 1995). The upper airways are an important trap for inhaled medications (Phalen et al., 1989; Swift, 1989; Becquemin et al., 1991; Martonen, 1993; Schwab and Zenkel, 1998). Individual differences in the nasal cavity and upper airways may impact transpulmonary aerosol deposition and should be considered when characterizing aerosol drug delivery with in vitro studies. The turbinate structure in the nasal cavity changes with age and plays an important role in warming and humidifying inhaled air as well as filtration. While most in vitro studies on transpulmonary aerosol drug delivery to children administered heated humidified gas to the nasal cannula, they did not account for the humidifying function at the nose and have not simulated exhaled heat and humidity in lung models. These changes in absolute humidity can change the size of aerosol particles impacting measured delivery efficiency (Ari et al., 2016; Ari et al., 2017; Ari et al., 2018). The airway anatomy and physiology of infants are different from toddlers, older children, and adults as airway dimension, airway morphology, breathing patterns, airway resistance, and lung volume change with age (Laine-Alava and Minkkinen, 1997; Xi et al., 2012). Therefore, more studies on transnasal pulmonary delivery are warranted in infants and small children.

There are a few reports with mesh nebulizers that evaluated aerosol deposition in preterm infants (Minocchieri et al., 2008; Clark et al., 2018; Clark, 2021) For instance, Clark et al. (2018) used multiple in vitro airway models of preterm and larger infants to determine the aerosol deposition curve for both nose and lung and reported that nasal deposition in the preterm lung model was similar to a 9-month old SAINT model. Still, it was lower than deposition obtained from a 4-year-old in vitro model. A wide range of nasal and pulmonary deposition was identified and attributed to high intersubject variability (Clark et al., 2018). According to previous review articles on preterm and infant nasal models, (Xi et al., 2012; Xi et al., 2014), the curved turbinate flow passages and nasal meatus are not fully formed in preterm infants and develop with age. Low aerosol deposition obtained in the preterm lung models has been attributed to the combination of small lung volumes and rapid respiratory rates, however, changes in the ratio of inspiratory time to total breathing cycle (Ti/Ttot) and administered gas flows have a greater causal relationship. Sunbul et al. (2015) used a preterm nasal model to assess the delivery efficiency of mesh nebulizers used with HFNC, bubble CPAP, and SiPAP at two different nebulizer placements before the humidifier and near the 28 weeks gestational age model. They reported less than 2% of nebulized dose across all delivery systems and nebulizer placements tested in this study. Bianco et al. (2019) reported lung deposition up to 20% with a mesh nebulizer through eight different nasal prongs used in a preterm NT airway during CPAP and simulated preterm infant breathing. Using continuous nebulization, Moody et al. (Moody and Ari, 2020) compared the delivery efficiency of a mesh nebulizer during HFNC with a large volume jet nebulizer attached to a face mask in a pediatric lung model using two HFNC cannula designs. The findings of their study showed that continuous administration of aerosols through mesh nebulizers during HFNC led to a more than fourfold increase compared to a large volume nebulizer with a face mask (14.8% vs. 3.2%) (Moody and Ari, 2020).

The use of nasal casts and airway replicas has several issues. Table 3 lists the issues of in vitro models and their potential solutions. For instance, they are usually developed based on data from a single subject, and it is unknown how the selected subject represents larger patient populations. Nasal casts and airway replicas are made from polymers that carry surface charge affecting aerosol deposition (Azhdarzadeh et al., 2014; Azhdarzadeh et al., 2015). Their repeated use and cleaning may damage the model/replica because polymer replicas may produce porous fabrications that absorb solvents. Also, in vitro models do not capture patient interaction with inhalation devices. Therefore, more clinical studies are warranted to validate the findings of the in vitro studies and determine patient safety and potential toxicity during transnasal pulmonary aerosol delivery.

TABLE 3
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TABLE 3. Drawbacks of in vitro models/airway replicas and their potential solutions.

Computational fluid dynamics models

Since nasal casts and anatomical lung models are commonly derived from a single subject, they may not be representative of an entire population. Therefore, computational fluid dynamics (CFD) models are used as an alternative approach in aerosol medicine to develop an ideal airway geometry combining key geometries of various realistic replicas and in vivo gamma scintigraphy data obtained from multiple subjects. A few studies have characterized CFD models without a nasal interface (Xi et al., 2014; Zhou et al., 2014). While CFD studies are available in the literature that characterized the progression of nasal deposition with age, (Xi et al., 2014), other studies determined nasal deposition of environmentally inhaled aerosols in infants (Storey-Bishoff et al., 2008; Javaheri et al., 2013; Tavernini et al., 2018). According to the findings of these studies, there is high inter-subject variability in nasal depositional loss of aerosols. Another CFD study by Bass et al. (2019) developed a numerically efficient CFD approach for transnasal aerosol delivery to infants and children. They reported that small aerosol particles with aerodynamic diameters of ∼1.5 μm generated with a mesh nebulizer have highly efficient lung delivery of over 90% due to low inertial depositional loss.

Animal models

There are limited animal studies on transnasal pulmonary delivery in the literature. For instance, Reminiac et al. (2017) determined the delivery efficiency of jet and mesh nebulizers attached to a face mask and HFNC, respectively, using in vitro and animal lung models. In the in vitro study, they simulated a spontaneously breathing newborn and a 9-month-old infant. At the same time, they used a spontaneously breathing macaque in the animal model to deliver aerosols with two different nebulizers (a jet nebulizer used with a face mask at 6 L/min versus a mesh nebulizer attached to HFNC at 2 and 4 L/min). Whereas the in vitro delivery efficiency of the jet nebulizer was 1.7% at 6 L/min, aerosol delivery with the mesh nebulizer was 3.3% at 2 L/min and 4.2% at 4 L/min. Transnasal aerosol delivery with the mesh nebulizer at the inlet of the humidifier administered to 1–2 kg macaques using HFNC was 0.49% and 0.85% at 2 and 4 L/min, respectively. Since it was similar to the lung deposition obtained with a jet nebulizer plus a face mask, the authors concluded that using a mesh nebulizer with HFNC is as effective as a jet nebulizer with a face mask in infants and toddlers (Reminiac et al., 2017). In a piglet model simulating administration of surfactant via nasal CPAP to preterm infants, lung deposition of 14% was reported, with nose and pharynx deposition of 19% of the nominal dose (Linner et al., 2015).

In vivo studies

While in vitro studies are not a regulatory requirement, manufacturing and pharmaceutical companies typically conduct several in vitro studies to determine emitted dose, particle size distribution, and inhaled dose of their product that are required for the regulatory applications of new aerosol devices and medications. In vitro studies are often inexpensive and speedy investigations that help us understand the reliability and quality of a product before conducting more expensive clinical studies with children. Although previous in vitro studies on transnasal aerosol drug delivery successfully assessed different devices, interfaces, delivery approaches, breathing parameters, and settings, clinical studies are always needed to confirm the findings of in vitro studies. Therefore, various methods such as gamma scintigraphy and radiotracer quantification are used to measure total, regional, and lung deposition in adults. However, scintigraphy studies are difficult to do in infants and toddlers as they are considered vulnerable populations by institutional review boards (IRB). Getting IRB approval to do such studies on children has proven challenging.

Therefore, there are a few in vivo studies on transnasal pulmonary delivery in the literature (Linner et al., 2015; Reminiac et al., 2017; Corcoran et al., 2019; Gregory et al., 2020; Nord et al., 2020). One of these studies quantified in vivo nasal deposition and lung delivery in 18 infants (3—7 kgs) using HFNC with a mesh nebulizer and found that lung deposition was 0.46% of the emitted dose at 2 L/min with 4.5% at 0.2 L/min, while nasal deposition increased from 71% to 94% with change in gas flow accounting for <40% change in nasal deposition with a >4 fold increase in lung deposition. In vivo deposition was based on proportion emitted from the nasal prongs while their in vitro analysis showed substantial drug losses in the nebulizer, HFNC delivery system, and interface (Corcoran et al., 2019).

The delivery of high-dose inhaled medications through nasal interfaces has been tested through clinical studies using nebulized liquid surfactants combined with NIV (Finer et al., 2010; Corcoran et al., 2019; Sood et al., 2019; Bianco et al., 2021). While early studies often require diluting the surfactant to allow reasonable output rates with mesh nebulizers, and require doses up to 8 fold greater than instilled to demonstrate efficacy (Bianco et al., 2021). Use of a novel mesh with smaller particles, a higher output rate without dilution has been combined with breath-synchronized nebulization (estimated inhaled dose >35% and minimal observed nasal congestion), for aerosol surfactant administration to spontaneously breathing preterm infants on nasal CPAP with doses of 200 mg/kg (MacLoughlin et al., 2017; Jardine et al., 2022).

It should be noted that the upper airway deposition at 10, 30 and 50 L/min in adults with heated humidity was reported as 34.5, 42.1, and 46.1% (<40% difference) in contrast to lung deposition of 17, 5.7, and 3.5%, (>4 fold difference) respectively (Alcoforado et al., 2019). This suggests that nasal deposition is not as highly linked to gas flow and lung delivery. Dugernier (Dugernier et al., 2017) reported similar nasal deposition/upper airway deposition 34% with mesh nebulizer via HFNC at 30 L/min. Both in vivo reports reflect upper airway deposition well below the 60—80% upper airway deposition reported with dry powder and metered dose inhalers (Rau, 2005).

Also, Morgan et al. (2015) published case studies of five infants with bronchiolitis who were administered inhaled medications through HFNC. Although no significant difference was found in pre-and post-clinical asthma scores, authors reported that infants better tolerated aerosol therapy with HFNC than a face mask. Also, an increase in heart rate was seen in infants, which may indicate the absorption of inhaled medications during treatment (Morgan et al., 2015).

Establishing in vitro and in vivo correlations

Since the anatomy of human subjects varies significantly, it is important to validate in vitro lung models. Therefore, establishing in vitro/in vivo correlations is valuable and has been done through the comparisons of in vitro lung deposition with gamma scintigraphy, pharmacokinetic and pharmacodynamic studies (Reminiac et al., 2017; Li et al., 2021). Through these studies, in vitro/in vivo correlations are determined based on the total amount of aerosol deposition in the lung, distribution of aerosol through delivery systems and interface with the use of mass balance, as well as regional distribution within various sections. Transnasal aerosol drug delivery is influenced by many factors such as particle size, velocity, nasal anatomy, and airway geometry. The nasal anatomy of human subjects has a strong impact on in vivo deposition. For instance, previous research on ten volunteers has shown 90% variability in deposition distribution not only between the upper/lower parts of the nasal cavities but also inner/outer nasal sections (Suman et al., 1999).

Current and developing applications in clinical practice

Aerosol medicine is experiencing tremendous growth with many new developments. Transnasal pulmonary drug delivery is a noninvasive method that delivers inhaled medications to the lungs and avoids the systemic effects of the medications. Therefore, it provides opportunities for a variety of therapeutic regimens for children with lung diseases. The delivery of pharmaceutical aerosols through HFNC has progressed to clinical trials.

The current mesh nebulizers available on the market generate aerosols continuously that waste aerosolized medications during patient exhalation. To overcome this challenge, the mesh nebulizer is placed before the humidifier to make the circuit and humidification chamber act as a reservoir and increase aerosol drug delivery during HFNC therapy. Recently, the intermittent nebulization that synchronizes aerosol production with a patient’s inspiratory effort has been developed and compared with continuous mesh nebulizers in both in vitro and in vivo studies (Michotte et al., 2016; Michotte et al., 2018; Li et al., 2020). While two of these studies showed higher lung deposition in adults, (Michotte et al., 2016; Michotte et al., 2018), another study did not show a significant increase in aerosol delivery with intermittent nebulization compared to continuous delivery of aerosol with mesh nebulizers unless the HFNC gas flow was set below 50% of patient inspiratory flow, at which point inhaled dose during intermittent nebulization increased up to 30% of nominal dose regardless of the nebulizer position on the HFNC circuit (Li et al., 2020).

The use of submicrometer particles combined with condensational growth techniques has been described as a strategy to increase lung dose by decreasing drug losses with HFNC systems. Previous research reported low lung deposition and high depositional losses in the delivery system and interface during transnasal pulmonary delivery (Bass et al., 2021). Recently, Bass et al. (2022) evaluated the effects of various nasal prongs on the loss of aerosolized medications in the nasal cavity of a preterm infant lung model. Their study showed that nasal prongs impact aerosol loss in the NT of simulated neonatal lung models. In the best case, the NT aerosol loss was 15–20% for the dual prongs with external or internal prongs at a 2 mm insertion depth. Innovative models for administration of dry powders through the nose have been developed and explored and show promise for the future but have yet to advance to clinical trials in infants (Spence et al., 2019; Howe et al., 2021; Howe et al., 2022). More studies on the impact of nasal cannula interfaces on children with pulmonary diseases are warranted.

Lastly, the methods and procedures for transnasal aerosol drug delivery are essential to provide effective treatments to this patient population. Currently, there is wide variation in the use of transnasal aerosol drug delivery across patient populations, which may lead to reduced benefits (Ari, 2017; Li and Fink, 2021).

Conclusion

Mesh nebulizers show great potential in transnasal aerosol drug delivery to children. Its potential and the development of this treatment modality have been explained in this paper specifically for treating infants and toddlers. Although numerous challenges still need to be overcome for successful and efficient transnasal pulmonary delivery, the increasing knowledge of this treatment approach helps us provide better patient care. While the dialogue between scientists will help improve this treatment modality and overcome its challenges, well-designed training sessions for clinicians will be essential for the correct use of mesh nebulizers during transnasal pulmonary aerosol delivery in the treatment of infants and toddlers.

Author contributions

AA conceived the idea and drafted the outline of the paper. AA, JF, and BR performed the literature search and discussed the paper’s content. All authors reviewed, revised, and approved the paper before submission.

Conflict of interest

AA served on an advisory board panel of Boehringer Ingelheim as a consultant and received a speaking fee from Aerogen Ltd and Philips Healthcare. JF is Chief Science Officer for Aerogen Pharma Corp. BR consults for Boehringer Ingelheim, Regenerx, and EpiEndo.

The reviewer MM declared a shared affiliation with the author BR to the handling editor at the time of review.

Publisher’s note

All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.

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Keywords: Nebulizers, aerosols, transnasal aerosol delivery, high flow nasal cannula, noninvasive ventilation, continuous positive airway pressure, infants, and children

Citation: Ari A, Rubin BK and Fink JB (2022) Mesh nebulizers enabling transnasal pulmonary delivery of medical aerosols to infants and toddlers: Roles, challenges, and opportunities. Front. Drug. Deliv. 2:995489. doi: 10.3389/fddev.2022.995489

Received: 18 July 2022; Accepted: 29 August 2022;
Published: 03 October 2022.

Edited by:

Philip Chi Lip Kwok, The University of Sydney, Australia

Reviewed by:

Mohammad Momin, Virginia Commonwealth University, United States
Hideyuki Sato, University of Shizuoka, Japan

Copyright © 2022 Ari, Rubin and Fink. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

*Correspondence: Arzu Ari, arzuari@txstate.edu

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