Abstract
Digital transformation of concrete technology is one of the current “hot topics” tackled by both academia and industry. The final goal is to fully integrate the already existing advanced concrete technologies with novel sensors, virtual reality, or Internet of things to create self-learning and highly automated platforms controlling design, production, and long-term usage and maintenance of concrete and concrete structures. The digital transformation should ultimately enhance sustainability, elongate service life, and increase technological and cost efficiencies. This review article focuses on up-to-date developments. It explores current pathways and directions seen in research and industrial practices. It indicates benefits, challenges, and possible opportunities related to the digital transformation of concrete technology.
Introduction
Digitization refers to transfer of data stored in traditional documents to binary forms, while digital transformation is defined as a process of changing existing methods and models by utilizing latest IT technologies to produce real-time information for fast decision making (Parusheva, 2019; Zeltser et al., 2019; ; Papadonikolaki et al., 2020). For cement and concrete industries, it facilitates the process of data acquisition, their analysis, and utilization (Walther, 2018). Production of concrete starts with material characterization, mix design, and actual mixing followed by its transportation to a building site (Tomek, 2017). A significant amount of data created can be digitalized and used to control that process (Rasmussen and Beliatis, 2019). The digital transformation is expected to produce a more efficient process, improving the working environment and sustainability of concrete products (Phang et al., 2020). However, a number of challenges still need to be addressed, for example, methods for reliable prediction of early-age properties, modeling of hardening processes, and development of strength or durability (Wangler et al., 2019).
Concrete structures can be cast directly on a building site or prefabricated in advanced in a factory. The cast-on-site technique is preferable for monolithic, large-size structures including foundations, beams, columns, slabs, retaining walls, tunnels, and bridges (Liu et al., 2020). Concrete is transported from a ready-mix plant to the building site and then placed using pumps or dumpers. In the case of precast technology, concrete elements are cast in production halls and after achieving sufficient strength, transported to the building site. The cast-in-place technology offers more flexibility and adaptability (Simonsson and Emborg, 2009). Weakness includes sensitivity to weather, that is, extreme temperatures, wind, and precipitation. The current industrialization degree of concrete technology is relatively high, but it still requires several improvements in the quality of work, optimization of the process, and enhanced sustainability. It is foreseen that there is a possibility to expedite the process using the latest digitalization techniques and technological advancements (Wangler et al., 2016). Self-compacting concrete (SCC) is increasingly used, especially for the cast-in-place technique, which, due to the exclusion of vibration, offers a faster construction process and better working conditions (Ouchi, 2000). The main advantages include high casting rate and passability in congested reinforcement (). The main challenge while using SCC is a need to use a new casting technology ().
The digitalization process starts by merging material properties and construction techniques into an integrated digital environment. It includes digitalizing of fresh concrete properties, hardening processes, strength development, and durability using data collected from either manual measurements or installed sensors. The integration of measured parameters and digital technology enables to enhance the quality of concrete. However, it requires a strengthened collaboration between research and industry (). Data collected from sensors can be integrated into a monitoring system, building information models, and controlling software. This process is expected to introduce a safer and error-free process and improve the productivity. The site supervisor has real-time access to data, which should facilitate the decision-making process related to, for example, the optimum casting speed, safe demolding time, or the required curing routine.
Research has been on going in the field of digital concrete, which refers to the digital fabrication of concrete, for example, 3D printing and robotics in digital fabrication (Wangler et al., 2016; Wangler et al., 2019; Van Damme, 2020). Those studies have explored the methods of fabrication and construction. The basic properties, mix design parameters, and their associated information need to be addressed. Commonly, these data are obtained in the laboratory, and the question remains open about the possibility of transforming the information acquisition into a digital process. This article reviews previous research dealing with digital transformation in concrete technology, and it focuses on latest developments with a special emphasis on disadvantages and limitations. It also indicates areas that need further improvements. This article is part of a project where attempts are made to develop a system that can help integrate all the available technologies into one smart decision-making system that enables engineers to foresee and expect the outcome of the mix design based on the inputs of material properties either physically or chemically related.
Material Characterizations and Mix Design
Advanced technologies such as virtual reality, 3D printing, Internet of things, smart sensors, and autonomous robots and vehicles have already been used in various industries. However, the concrete industry is clearly behind due to the lack of acceptance, related cost, current regulations, and new required expertise. Concrete itself has gone a tremendous development path over the past few decades. Cement has been partially or fully replaced with several types of by-products to enhance some properties and to increase its sustainability. At the same time, casting technology has remained rather unchanged ().
Concrete consists of binder, coarse and fine aggregate, water, admixtures, and various types of dry and wet additives. These materials are characterized by chemical composition, surface area, shape, texture, and amount of intermixed fine and coarse aggregates. These properties affect the mix design and behavior of concrete during mixing and casting and later determine hardened state properties and, often, also durability (Polat, 2013). The following sections will review currently used methods which are/or could be used to digitalize the properties of concrete ingredients.
Aggregates
Aggregates used in concrete include gravel, crushed stone, sand, slag, recycled concrete, and geosynthetic aggregates. They occupy up of 70–80 vol.% of concrete mix and affect most of its physical and mechanical properties. Aggregates should be clean, hard, and free of chemical and biological contaminants (). Their quality and properties are quantified by several indicators, including shape, texture, air content, particle size distribution, water content, specific gravity, or density. Some of these indicators have already been successfully digitalized. For example, volume, angularity, and gradation have been determined using analysis of images obtained from video cameras. The obtained results have been in good agreement with manual measurements (Rao and Tutumluer, 2000). 3D mathematical analysis of particle shape has been successfully combined with X-ray tomography and spherical harmonics to determine particle shapes (Garboczi, 2002). Others used the same technique but supplemented it with a virtual reality modeling language. This approach enabled to obtain 3D images of aggregate particles (). The surface texture has been determined using imaging techniques coupled with wavelet analysis of grey images. Unfortunately, results were strongly affected by the angularity and form of aggregates (). The shape index and morphological features of coarse aggregates have been assessed by a digital processing approach, which established a correlation between the shape of aggregate and mechanical properties of asphalt concrete (). The shape of aggregates affected the required cement content, as well as the mechanical properties and durability of the produced concrete. Content of air voids in aggregates can be directly linked to the observed water demand. It has been determined by a feed-forward neural network with the error back-propagation algorithm using artificial neural networks (ANNs) and multiple linear regression with specific toolkits such as NTR2003 and WEKA (Zavrtanik et al., 2016). Digitalization of other properties, that is, water content, specific gravity, and density, appears to be still at a very early stage. A summary of research related to the digitalization of aggregate properties is shown in Table 1.
TABLE 1
| Targeted properties | Technology/method | Tool(s) | References |
|---|---|---|---|
| Volume, angularity, and gradation | Image-analysis approach | Video cameras | Rao and Tutumluer (2000) |
| Particle shape | 3D mathematical analysis of particle shape | X-ray tomography and spherical harmonics | Garboczi (2002) |
| Aggregate shape | 3D image analysis | X-ray computed tomography and spherical harmonic analysis | |
| Aggregate shape and texture | Imaging techniques | Wavelet analysis of grey images | |
| Shape index and morphology | Digital image processing | ImageJ Java | |
| Air void content in the aggregate mixture | Feed-forward neural networks with error back-propagation algorithm using ANNs and multiple linear regression | NTR2003 and WEKA toolkit | Zavrtanik et al. (2016) |
Digitalization of aggregate properties.
Cement
Selection of cement type and its amount must ensure achieving the targeted fresh and hardened state properties. The decision-making process is usually strongly regulated and depends, for example, on the exposure conditions or planned service life of the structure. Potentially, it could be automated through digitalization by utilizing research data collected over the last few decades combined with regulations and practical observations. As it will be shown later, most methods used in the current practice provide digital data which could be implemented into IT platforms. For example, Hughes et al. (1995) used Fourier-transform infrared (FTIR) spectroscopy to determine the cement composition, while Hamza et al. (2017) established the impact of the cement type on the resistance of concrete to sulfate attack. Suryani et al. (2020) determined the structural and optical properties of cement with the aid of X-ray diffraction (XRD). It included crystal size, microstrain, energy deformation, and stress.
The specific surface area of cement is a crucial parameter when selecting the cement type. Larger surface enhances the hydration process (Neville and Brooks, 1987). This parameter has been determined by various techniques, for example, neutron scattering, gas sorption, small-angle scattering, nuclear magnetic resonance imaging, X-ray scattering, and mercury intrusion porosimetry (Winslow and Diamond, 1974; Olek et al., 1990; Thomas et al., 1998). Unfortunately, none is digitalized and require additional manual work to transform collected data into a usable digital format (Thomas et al., 1999). ) measured the particle size and specific surface area by laser diffraction X-ray computed microtomography, which enabled to determine particles as small as 45 μm. Another method is laser diffraction spectrometry, which determines the particle size by spreading the light around the particle’s contours (Hackley, 2004). It is able to detect particles having diameters in the range between 10 μm and 1 mm (). ) used the X-ray microcomputed tomography technique incorporated with spherical harmonic analysis to determine the 3D shape of cement particles for characterizing cement, based on particle shape and chemical composition. In that case, the used spherical harmonic analysis enabled to determine the particle length, width, and thickness. The average shape of cement particles has been correlated with the volume fraction of belite and alite. A summary of digitalization of cement properties is given in Table 2.
TABLE 2
| Targeted properties | Method | Tool(s) | References |
|---|---|---|---|
| Cement composition | A diffuse reflectance mid-infrared Fourier-transform spectroscopy (DRIFTS) | Fourier-transform infrared (FTIR) spectroscopy | Hughes et al. (1995) |
| Particle size distribution | Laser diffraction and photon correlation spectroscopy (PCS) | Photocentrifuge and X-ray disc centrifuge | |
| Particle size | By spreading the light around the particle’s contours | Laser diffraction spectrometry | Hackley (2004) |
| Particle shape and chemical composition | Micrometer-scale 3D shape | X-ray microcomputed tomography | |
| Particle size and specific surface area | Brunauer–Emmett–Teller (BET) | Laser diffraction X-ray computed microtomography | |
| Structural and optical properties of cement | Size and strain plot (SSP) methods | X-ray diffraction (XRD) and (FTIR) spectroscopy | Suryani et al. (2020) |
Digitalization of cement properties.
Concrete Mix Design
The concrete mix design establishes the proportions and type of its constituents, that is, binder or binders, aggregates, fillers, water, chemical additives, admixtures, and possible fibers. The concrete mix design along with other factors, especially including, casting technology, curing procedure, and environmental conditions, determines the ultimate workability, strength, or durability of concrete. The concept of digitalizing the concrete mix design has been used for a relatively long time already. For example, the water-to-cement ratio has been determined using a near-field microwave technique with an open-ended rectangular waveguide probe radiating into OPC materials at 5 GHz (G-band) and 10 GHz (X-band) (). The same concept has been also applied to determine the coarse aggregate-to-cement (ca/c) ratio (). A real-time, on-site evaluation of the water-to-cement ratio (w/c) used microwave non-destructive testing (Mubarak et al., 2001). A monopole antenna probe, operating at 3 GHz with a reflectometer, has been also used to efficiently determine the w/c ratio (Providakis et al., 2011). The concrete mix design has been also optimized by artificial neural networks (ANNs) using various input data, for example, workability or compressive strength (Ji-Zong et al., 1999; Yeh, 1999; Ji et al., 2006; Ziolkowski and Niedostatkiewicz, 2019). The method enabled estimation of dosage of materials, choice of the type of cement, and effects of chemical and mineral admixtures (Ji-Zong et al., 1999). The same concept but with different design algorithms has been used to estimate nominal and equivalent w/c ratios, fly ash (FA)-to-binder ratio, and aggregate size (Ji et al., 2006). Others used a set of concrete recipes to optimize the mix design based on maximum aggregate size, slump, fineness modulus, and compressive strength by incorporating an adaptive neural fuzzy inference system (Neshat, 2012). Recently, a machine learning algorithm has been used to optimize the mix (Ziolkowski and Niedostatkiewicz, 2019). Concrete mixes for 3D printing were designed to obtain the required extrudability, buildability, workability, and open time (Lediga and Kruger, 2017). A summary of digitalized methods and tools used in the concrete mix design is shown in Table 3.
TABLE 3
| Targeted parameters | Technology/method | Tool(s) | References |
|---|---|---|---|
| Water-to-cement ratio and cure state | Near-field microwave techniques | Open-ended rectangular waveguide probe radiating into OPC materials at 5 GHz (G-band) and 10 GHz (X-band) | |
| High-performance concrete | ANNs | Non-linear programming | Yeh (1999) |
| Dosage of materials, cement grade, and the effect of admixtures | ANNs | Knowledge-acquisition system, Visual C++ | Ji-Zong et al. (1999) |
| Coarse aggregate-to-cement (ca/c) ratio | Non-destructive testing technique | Microwave near-field reflection property analysis and open-ended rectangular waveguide probes | |
| Water-to-cement ration (w/c) | Real-time and on-site evaluation | Microwave non-destructive testing and monopole antenna probe | Mubarak et al. (2001) |
| Nominal and equivalent w/c ration, FA-to-binder ration, and aggregate size | ANNs | Design algorithm | Ji et al. (2006) |
| Water-to-cement ratio | Real-time and on-site microwave non-destructive testing | Monopole antenna probe; the probe operates with 3 GHz with a reflectometer to determine the w/c ratio | Providakis et al. (2011) |
| Optimizing mix design | Adaptive neural fuzzy inference systems and fuzzy inference systems | Fuzzy expert system | Neshat (2012) |
| OPC, water, and fine and coarse aggregates | Simplex and modified regression theories | Visual basic and computer-aided design | Onwuka (2013) |
| Optimizing mix design | 3D printing | Laboratory-based optimization | Lediga and Kruger (2017) |
| Optimizing mix design | Machine learning techniques using ANNs | Quasi-Newton training direction calculated using the Broyden–Fletcher–Goldfarb–Shanno algorithm | Ziolkowski and Niedostatkiewicz (2019) |
Digitalization of the mix design.
Concrete Properties
Concrete Temperature
The temperature of fresh concrete and the ambient temperature are very important parameters while designing concrete mix composition, or planning, transporting, casting, and curing (Shoukry et al., 2011). Generally, high temperature accelerates the hydration process, which might require addition of retarders, decreasing the amount of cement, or addition of certain secondary cementitious materials (SCMs) (Gamil et al., 2019). On the contrary, a lower temperature slows down the hydration process and delays strength development (Ma et al., 2015). To counteract these effects, accelerators can be used in combination with, for example, rapid hardening cement and heat curing (; ). Most standards limit the maximum concrete temperature to prevent cracking, lower strength, and delayed ettringite formation (Hale et al., 2005).
Digitalization of concrete temperature measurement is rather advanced (Wong et al., 2007; Norris et al., 2008; ; ; Kim et al., 2015; Liu et al., 2017). State-of-the-art technologies with embedded sensors have been used. One common technology used to monitor the temperature is thermal imaging using infrared thermography. This technology is non-destructive, but it is applicable only to concrete not exposed to sunlight (Tran et al., 2017). Other techniques include, for example, fiber Bragg grating sensors, which are used to monitor temperature and shrinkage at the same time (Wong et al., 2007). Embedded nanotechnology/microelectromechanical systems (MEMS) sensors have been used to monitor moisture and temperature of concrete at the same time. Unfortunately, issues with repeatability and signal processing have been faced (Norris et al., 2008). Embedded thermal sensors have been used for temperature monitoring, but the thermography sensors must be in visual contact with the monitored concrete. It might be difficult to achieve due to, for example, form covers or other materials present on the concrete surface (). To overcome this drawback, automatic wireless sensors were used, but a 5 °C discrepancy was observed between actual and experimental values (). Another example is the so-called passive wireless surface acoustic wave (SAW) sensor combined with orthogonal frequency coding (OFC). The main constraints were related to the effect of propagation loss and isotropic radiation loss (Kim et al., 2015). Sensors utilizing passive radio frequency identification (RFID) and radio frequency integrated circuit (RFIC) (; Liu et al., 2017) enabled short-range remote sensing and achieved the detection resolution of 0.25 °C (; Liu et al., 2017). Their main shortcoming was the signal instability and a lack of electronic protection (). A summary of methods and tool for digitalization of concrete temperature monitoring is given in Table 4.
TABLE 4
| Parameters | Concrete type | Technology/method | Tool(s) | References |
|---|---|---|---|---|
| Shrinkage and temperature | Reactive powder concrete | Sensors | Fiber Bragg grating sensors | Wong et al. (2007) |
| Temperature and moisture monitoring | Normal concrete | Sensors | MEMS sensors | Norris et al. (2008) |
| Temperature | Normal concrete | Thermography | Embedded thermal sensors | |
| Temperature and humidity | Normal concrete | Radio frequency integrated circuit (RFIC) and sensor technology | A Pt-100 resistance thermometer and RFIC transmitter | |
| Temperature and humidity | Normal concrete | Automatic wireless sensor | Negative temperature coefficient (NTC) thermistor and an IRIS mote to create IEEE 802.15.4 network | |
| Temperature | Normal concrete | Sensors | Passive wireless surface acoustic wave (SAW) sensor and orthogonal frequency coding (OFC) | Kim et al. (2015) |
| Temperature | Normal concrete | Sensors | A passive RFID sensor tag | |
| Temperature | Normal concrete | Sensors | Embedded passive radio frequency identification (RFID) sensor tag | Liu et al. (2017) |
Digital transformation of concrete temperature monitoring.
Workability
Workability is an essential technological property of concrete controlling the casting process and affecting the quality of produced concrete elements or structures. It can be measured, for example, by slump or slump flow combined with T50 time in the case of self-compacting concrete (). A number of digitalizing solutions have been introduced, and artificial neural networks (ANNs) is one the examples (; Yeh, 2006a; Oztas, 2006; Yeh, 2009; Kim and Park, 2018). They produce a more accurate prediction of workability than the non-linear regression analysis (Yeh, 2006a), and it has the ability to model the slump for any mix design (Yeh, 2009). Another example method is based on 3D depth sensors (Kim and Park, 2018). Rheological properties of concrete described by the yield stress and the plastic viscosity are crucial for designing self-compacting concrete mixes (Wallevik, 2003; Roussel, 2011) (). An effective device called 4C-Rheometer was developed by the Danish Technological Institute (). It enabled to determine rheology based on automated measurements of slump flow and flow time. A summary of digitalization of workability measurements is given in Table 5.
TABLE 5
| Focused parameters | Concrete type | Method/technology | Tools | References(s) |
|---|---|---|---|---|
| Workability | SCC | ANNS | Linear regression | |
| Slump | Fly ash and slag concrete (FSC) | ANNS | Simplex-centroid design | Yeh (2006a) |
| Slump and compressive strength | High strength concrete | ANN | MATLAB | Oztas (2006) |
| Modeling of slump loss | Normal concrete | ANNS | Root-mean-square (RMS) deviation | Yeh (2009) |
| Slump | Normal concrete | 4D slump test using digital measurements and data processing with 3D depth sensor | Kinect sensor | Kim and Park (2018) |
| Slump flow, t50, yield stress, and plastic viscosity | SCC | Automated measurements | 4C-rheometer |
Digital transformation of workability measurement in concrete.
Setting Time and Hydration Rate
Initial and final setting times of cement are used to monitor the hardening rate. The initial setting time indicates how long concrete mix maintains its plasticity. It indicates the allowable time to cast the concrete. The final setting time indicates the time after which concrete loses its plasticity, and it is especially useful for planning surface finishing processes. Both times are related to the hydration process, which can be monitored using calorimetry and measuring the evolved heat (Mostafa and Brown, 2005; Xu, 2011; Gawlicki et al., 2010). Parameters affecting the degree of cement hydration are summarized in Figure 1 (Xu et al., 2010).
FIGURE 1
Several attempts were made to digitalize the assessment of the setting time. For example, Rizzo et al. (2014) used a non-destructive setup measuring strength development by sensors detecting the propagation of highly non-linear solitary waves (HNSWs). The waves were reflected at the sensor interface and transmitted to the monitored concrete. The transmission time and the reflection from the interface were measured and compared with the hydration time. These parameters were then correlated with initial and final setting times measured by using the Vicat apparatus. The hydration rate has been also monitored using the Fabry–Perot fiber optic temperature sensor. The concrete temperature depended on the water-to-cement ratio (Zou et al., 2012). Yet another effective method to digitalize the hydration rate is the monitoring of the crack formation (Yang et al., 2010). The hydration degree was also assessed by the thermogravimetric analysis (). The method estimated the ultimate amount of bound water, which was verified by isothermal calorimetry combined with the assessment of compressive strength. The differential thermal and thermogravimetric analysis was also used to estimate the degree of hydration. In that case, the degree of hydration was calculated using experimental results. A good agreement between results based on differential thermal and thermogravimetric analysis was observed (Monteagudo et al., 2014).
The hydration process can also be measured using other methods, including X-ray diffraction (XRD), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), or non-contact impedance measurement (NCIM) (Tang et al., 2016). For example, XRD was combined with calorimetry to monitor the hydration of cement blended with fly ash for the first 44 h. It enabled estimating the effects of fly ash (FA) ().
Concrete Maturity
Maturity is an indicator used to predict strength development depending on the curing temperature (; McCullough and Rasmussen, 1999; Topçu and Toprak, 2005; Zhang et al., 2008; Yikici and Chen, 2015). The required (; Lee and Hover, 2015) systems based on that concept have been developed. For example, high-performance concrete paving (HIPERPAV) software utilized temperature data and the maturity concept to estimate the concrete strength at an early age (Ruiz, 2001). Another system developed by Giatec Scientific Inc.is based on wireless temperature sensors integrated with a special smartphone application. It enables live monitoring, but the maximum allowable distance between the sensor and the monitored concrete surface is limited ().
Mechanical Properties
The compressive strength of concrete is certainly the most commonly used indicator of mechanical properties (; Yang et al., 2010; Ma et al., 2015). It is usually determined using a cube compression test, which is a time-consuming process. Consequently, several models have been created to reliably predict the strength without the need of physical testing. The ANNs method, described earlier, has been used in several studies (Lee, 2003; Kim et al., 2004; Yeh, 2006b; Prasad et al., 2009). It could estimate the compressive strength taking into account slump, air content, and fly ash amount as indicators in PreConS (intelligent system of strength). Unfortunately, the system showed a lower reliability at variable curing temperatures (Lee, 2003). Others used the ANN approach but based on different concrete mix proportions (Kim et al., 2004). In that case, literature data were used to estimate the compressive strength of SCC and high-performance concrete (HPC) taking into account the volume of fly ash and the water-to-cement ratio (Prasad et al., 2009). ANNs were also combined with the image processing technique and design of experiments to estimate the strength (; Waris et al., 2020). It enabled prediction of various mechanical properties, including compressive strength, modulus of elasticity, and maximum deformation, reaching 98.65% accuracy. ANNs were also efficiently incorporated in an approach based on utilizing data obtained from ultrasonic pulse velocity (UPV) measurements (Kewalramani and Gupta, 2006). Similarly, a neural expert system was used to predict the strength based on results from testing a total of 864 concrete specimens. The applied ANN model used a back-propagation learning algorithm, and the results were compared to a built-in expert system, which enabled prediction of the strength using rule-based knowledge representation techniques (Gupta et al., 2006). Both compressive and tensile strength of high-performance concrete were determined using a modified firefly algorithm–artificial neural network expert system. A good correlation between actual and predicted results was achieved ().
A deep learning prediction method has been applied to predict the compressive strength of recycled aggregate concrete. The model used the water-to-cement ratio and the recycled aggregate replacement percentage as input parameters. Tests were performed on 74 concrete blocks. The achieved precision was higher than that of a traditional neural network (). A machine learning approach has been utilized to predict the compressive strength at different ages for concrete with high fly ash content. The water cycle algorithm and the genetic algorithm showed a good correlation between the variation of fly ash content and compressive strength (Naseri, 2020).
Real-time prediction of the compressive strength has been carried out using data obtained using novel types of sensors (Providakis et al., 2011; Tareen et al., 2019; John et al., 2020). The early-age concrete strength was effectively estimated using data obtained from the active wireless sensing system (John et al., 2020). It used an electromechanical impedance measuring chip and a piezoelectric transducer installed in a Teflon-based (Providakis et al., 2011). Other approaches to predict the early strength used smart temperature (SmartRock) and PZT (piezoelectric) sensors with ultrasonic wave propagation combined with the concrete maturity concept (Tareen et al., 2019). Recently, the technology of Internet of things (IoT) was utilized to estimate the compressive strength using temperature sensors and Wi-Fi microcontrollers. The technology enabled real-time monitoring of strength (John et al., 2020). A summary of digitalization methods for prediction of compressive strength is shown in Table 6.
TABLE 6
| Focused mix design component | Method | Technology | Concrete type | References |
|---|---|---|---|---|
| Varying slump, air content, and fly ash | Laboratory test and computational analysis using ANNS | ANNS | Non-conventional concrete | Lee (2003) |
| Different sets of concrete mix proportions | Laboratory test and computational analysis using ANNs | ANNS | Conventional concrete | Kim et al. (2004) |
| Two different concrete mixtures M20 and M30 | Non-destructive testing | Ultrasonic pulse velocity (UPV) and ANNS | Conventional concrete | Kewalramani and Gupta (2006) |
| Fly ash replacement by 0–50% and the effect on strength | Laboratory test and analysis using ANNS | Design of experiments and ANNS | Non-conventional concrete | Yeh (2006b) |
| Mix proportions | Analytical study of existing historical data | Adaptive network–fuzzy inferencing system | Conventional concrete | Tesfamariam and Najjaran (2007) |
| High-volume fly ash and water-to-cement ratio | Computational analysis using ANNs and data from the literature | ANNS | SCC and high-performance concrete (HPC) | Prasad et al. (2009) |
| Early-age concrete strength | Electromechanical impedance measuring chip and piezoelectric transducer installed in a Teflon-based | Active wireless sensing system | Normal concrete | Providakis et al. (2011) |
| Different concrete classes with different w/c ratios | Laboratory analysis of samples | Image processing (IP) technique | Conventional concrete | |
| w/c ratio, curing, amount of cement, compression, and additive | Non-destructive testing | ANNS and IP | Non-conventional concrete | |
| w/c ratio and the recycled aggregate replacement percentage | Laboratory analysis of samples and analytical model development | Convolutional neural network with deep learning using softmax regression | Non-conventional concrete | |
| w/c ratio, water absorption, fine aggregate, natural coarse aggregate, recycled coarse aggregate, water-to-total material ratio | Analytical study of existing historical data | ANN | Environmentally friendly concrete | Naderpour et al. (2018) |
| Mix proportions | Experimental data | ANN with a modified firefly algorithm (MFA) | High-performance concrete | |
| Cement content, oven dry density, water-to-binder ratio, and foamed volume | An experimental database and historical data from the literature | Extreme learning machine model | Lightweight foamed concrete | Yaseen et al. (2018) |
| Ultrasonic wave propagation and concrete maturity | Non-destructive tests | Smart temperature (SmartRock) and PZT (piezoelectric) sensors | Non-conventional concrete | Tareen et al. (2019) |
| Cement replacement with fly ash and silica fume | Samples were crushed, and images were taken by using a DSLR camera | ANNS and IP | Non-conventional concrete | Waris et al. (2020) |
| Early age Compressive strength | Internet of Things (IoT) | Temperature sensors and Wi-Fi microcontrollers | Conventional concrete | John et al. (2020) |
| Impact of fly ash admixture | Machine learning algorithms | Genetic engineering programming and ANNs | Self-compacting concrete | Song et al. (2021) |
| Mix design | Machine learning | Hyperparameter tuning | High-performance concrete (HPC) | Nguyen et al. (2021) |
Digital transformation of the compressive strength of concrete.
Crack Monitoring
Crack monitoring remains a major concern in the concrete industry, and it is crucial for safety and maintenance costs (Omondi et al., 2016). Concrete cracks are caused by two effects, that is, extrinsic and intrinsic (Li et al., 2018a). The former is induced by the application of excessive loads. The intrinsic effects are related to the hardening process and are considered as non-structural. Intrinsic cracks are controlled by the mix design, mixing method, ambient temperature, and humidity (). Automated crack detection and monitoring are still in the developmental stage, and various approaches have been considered. Digital image processing is certainly one of the most used methods (; ; Nagy, 2014; Gehri et al., 2020). An automated image processing technique with multitemporal crack measurements detected the extrinsic cracks in concrete. The automatic method accurately delineated cracks even when using poor-quality images (). The same method was applied to study the relationship between the crack width and its expansion with multitemporal image processing. In that case, images were taken every 2 weeks with a high-resolution scanner. The method enabled automatic crack tracing and showed a good correlation between the estimated width and the manual measurement (). Crack width was also measured by two emerging technologies, that is, the image digitalizing method and the digital image processing (DIP) method combined with a digital microscope that enabled mapping the tortuosity of cracks (Nagy, 2014). An example process of transforming crack monitoring data into a digital form is shown in Figure 2. The process starts by taking an image of the crack followed by adjustment and cropping of the crack line. In the next step, pixel coordinates are used to determine the crack width (Nagy, 2014).
FIGURE 2
The same technology has been used to monitor the crack behavior and the crack orientation by extracting images with the digital image correlation (DIC) method (Gehri et al., 2020). The obtained results were limited only to closely spaced cracks. DIC has been also used to study the fracture behavior of concrete interfaces (Shah and Chandra Kishen, 2011). The used optical and non-contact measurement tool analyzed the displacement of the surface using images obtained before and after the displacement occurred. Another application of DIC has been monitoring and measuring deformation developing in compression (). Results showed a well-balanced image rate for both lateral and axial deformation after the peak load.
More advanced methods were applied to determine the crack width and length using a digital camera embedded in a calibrated cylindrical attachment. The crack width could be estimated reliably, but the obtained results strongly depended on the operator ().
Other new technologies that have been used to detect and monitor cracking of concrete include thermography (), combined acoustic emission and digital image correlation techniques (Omondi et al., 2016), local binarization algorithm (Li et al., 2018b), and ultrasound-excited thermography (Jia et al., 2019). Thermography uses a thermal camera based on the infrared radiation, and it does not require a direct access to concrete layers to detect the damage (). This method has also been combined with the ultrasound-excited thermography and enabled detection of microcracks having width between 0.01 and 0.09 mm (Jia et al., 2019). DIC has been successfully combined with acoustic emission technology to detect cracks and determine their orientation (Omondi et al., 2016). Yet another tested approach is a technology based on a local binarization. The color of the image is transferred into a binary image that has two colors, typically black and white. The image is then processed to detect the surface and cross-sectional area of present cracks (Li et al., 2018b). A summary of digitalization of crack formation in concrete is shown in Table 7.
TABLE 7
| Targeted properties | Type of cracks | Technology/method | Tool(s) | References |
|---|---|---|---|---|
| Crack detection | Extrinsic | Automated image processing techniques using multitemporal crack measurements | Automatic crack detection and algorithms (the route finder and the fly fisher) | |
| The relationship between the crack width and its expansion | Extrinsic and intrinsic | Multitemporal image processing where photos are taken every 2 weeks. A high-resolution scanner AGFA DUOSCAN T2500 was used to scan the digital images | Automatic crack tracing using Using an analog camera (Rolleiflex 6008 Integral) and film (Kodak Ektachrome 64) | |
| Crack width and length | Extrinsic | Digital camera embedded to a calibrated cylindrical attachment | Digitales Rissmess-System and a digital crack monitoring system | |
| Defect detection | Extrinsic and intrinsic | Thermography | Thermal imaging/infrared thermography (IRT) | |
| Fracture property of concrete interfaces | Extrinsic | Digital image processing | Correlation technique | Shah and Chandra Kishen (2011) |
| Crack width | Extrinsic | Image digitalizing and digital image processing (DIP) methods | Digital microscope and digital image processing | Nagy (2014) |
| Crack detection and orientation | Extrinsic and intrinsic | Combined acoustic emission (ear) and digital image, Correlation techniques (eye) | Digital image correlation | Omondi et al. (2016) |
| Monitoring autogenous crack healing | Intrinsic | Non-destructive monitoring | Near-field microwave reflectometry, X-ray diffraction, and scanning electron microscopy | Mehdipour et al. (2018) |
| Crack detection | Extrinsic | Local binarization algorithm | Gray-scale images | Li et al. (2018b) |
| Microcrack detections | Intrinsic | Ultrasound-excited thermography | Thermal imager | Jia et al. (2019) |
| Crack behavior and orientation | Extrinsic and intrinsic | Extraction using an image processing method | Digital image correlation (DIC) | Gehri et al. (2020) |
| Crack spacing prediction of fiber-reinforced concrete | Extrinsic and intrinsic | Machine learning models | Multilayer perceptron (MLP) neural network and an adaptive neuro-fuzzy inference system | Rezaiee-Pajand et al. (2021) |
Concrete crack monitoring using digital technology.
Discussion
More pieces of information were involved in the production of concrete, such as raw material characterizations, mix design, and properties of ready concrete, which are essential parameters used to envisage the quality of the end-product. Mostly, this information is acquitted manually in the laboratory. This process is time consuming, and technical experts need time to make quick judgments about modifying the mix design or developing the mix for specific use and environment condition. To save time and produce favorable and good-quality concrete, transforming information acquisition to real-time updates using digital technologies is preferred. The possibility of digital transformation of these essentials seems to be valid and possible; perhaps, more integration of different technologies can work efficiently to develop a system to obtain and communicate concrete information. The information needed from the source of raw materials at the quarry sites and the cement production plant by the engineer who develops the mix is surface area, specific gravity, shape, gradation, etc. Having this information on time will allow the mix design developer to adjust the proportions for the specific needs. Then, during the casting process, engineers need to monitor the concrete temperature, workability, formwork pressure, which is not discussed in this article, casting rate, maturity of the concrete to decide on the formwork removal time, mechanical properties, and crack monitoring. The question comes about merging all this information in one complete system using emerged technologies with embedded sensors and IoT for instantaneous communication, Figure 3. Extensive research has been carried out, as discussed in this article, to gradually transform the data acquisition into a digital form. Still, not all the attempts have been applied at the jobsite. There are reasons and challenges for low acceptance, and the process involves consideration of a multitude of stages. The first is the availability and accessibility of technology. Then, the question comes about the acceptance and confidence from the side of construction stakeholders of the technology, and that incurs some cost and expertise; these restrains need to be addressed through intensive research and full-scale experiments. It is suggested for future development to integrate the current technologies and applications into one integrated system for possible information acquisitions and instant communication.
FIGURE 3
Conclusion
Digitalization can be defined as converting information into a digital format and using these data to control, for example, the production and usage of concrete. Digital transformation enables us to save time and cost, facilitates access to information, and increases efficiency and readiness. In the concrete industry, the digital transformation of concrete properties and production helps to create a more consistent and faster construction process. Availability of real-time data enables engineers to follow and control the entire production process more efficiently and with higher reliability. Access to data is facilitated by, for example, cloud storage platforms. For example, the construction process can be accelerated and made safer by more accurate prediction of the formwork removal timing. In the current era, more advanced digital concrete has been introduced, and that technology needs to be coupled with the digitalized process of concrete data acquisition.
The real-time data assist engineers and managers in the decision-making process. The decision can be related, for example, to optimizing the mix design by reducing the usage of raw materials, thus leading to enhanced sustainability. On the negative side, the digital transformation, in the case of concrete technology, is a complex process due to not yet fully understood basic processes controlling, for example, hydration of Portland cement. An even worse situation is faced in the case of new ecological binders. Only for these reasons, it is extremely difficult to develop reliable models. Models which could be used to design concrete mixes predict strength development, crack formation, or deterioration due to various types of exposures. Another set of problems is related to the acceptance of the concrete and construction industry as well as compliance with current regulations and standards. There is also a need to ensure that the acquired data are communicated and stored correctly, analyzed, and interpreted by the responsible personnel. Other challenges include proper installation of sensors, data collection and storage devices, and data safety or data transmission.
There is still a significant amount of work to be completed before benefits of digitalization could be fully utilized in concrete technology. Problems to be solved are related not only to basic phenomena, for example, hydration of cement, but also to full-scale real-life applications with a number of factors not being present in laboratory settings.
Statements
Author contributions
YG has established the concept of the article, collected and analyze the data while AC has reviewed and supervise the work. He also contributed to proofreading and revising the article critically for important intellectual content.
Funding
This research was funded by the Development Fund of the Swedish Construction Industry (SBUF) and NCC construction company.
Acknowledgments
The authors acknowledge the financial support from the funding agencies of the project and Lulea University of Technology for the research material support.
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Publisher’s note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors, and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
References
1
Al-RousanT.MasadE.TutumluerE.PanT. (2007). Evaluation of Image Analysis Techniques for Quantifying Aggregate Shape Characteristics. Construction Building Mater.21 (5), 978–990. 10.1016/j.conbuildmat.2006.03.005
2
AlhozaimyA. M. (2009). Effect of Absorption of limestone Aggregates on Strength and Slump Loss of concrete. Cement and Concrete Composites31 (7), 470–473. 10.1016/j.cemconcomp.2009.04.010
3
ArasanS.YeneraE.HattatogluF.HinisliogluaS.AkbulutaS. (2011). Correlation between Shape of Aggregate and Mechanical Properties of Asphalt Concrete. Road Mater. Pavement Des.12 (2), 239–262. 10.1080/14680629.2011.9695245
4
AzenhaM.FariaR.FigueirasH. (2011). Thermography as a Technique for Monitoring Early Age Temperatures of Hardening concrete. Construction Building Mater.25 (11), 4232–4240. 10.1016/j.conbuildmat.2011.04.065
5
BabuV. (2014). Mechanical Properties of High Strength concrete with Recycled Aggregate-Influence of Processing. Indian Concr J.88 (5), 10–26.
6
BaiJ. (2003). Using Neural Networks to Predict Workability of concrete Incorporating Metakaolin and Fly Ash. Adv. Eng. Softw.34 (11-12), 663–669. 10.1016/s0965-9978(03)00102-9
7
BallimY.GrahamP. C. (2009). The Effects of Supplementary Cementing Materials in Modifying the Heat of Hydration of concrete. Mater. Struct.42 (6), 803–811. 10.1617/s11527-008-9425-3
8
BarrocaN.BorgesL. M.VelezF. J.MonteiroF.GórskiM.Castro-GomesJ. (2013). Wireless Sensor Networks for Temperature and Humidity Monitoring within concrete Structures. Construction Building Mater.40, 1156–1166. 10.1016/j.conbuildmat.2012.11.087
9
BasyigitC.ComakB.K̓l̓nçarslanŞ.Üncüİ. S. (2012). Assessment of concrete Compressive Strength by Image Processing Technique. Construction Building Mater.37, 526–532.
10
BoisK. J.BenallyA. D.NowakP. S.ZoughiR. (1998). Cure-state Monitoring and Water-To-Cement Ratio Determination of Fresh Portland Cement-Based Materials Using Near-Field Microwave Techniques. IEEE Trans. Instrum. Meas.47 (3), 628–637. 10.1109/19.744313
11
BoisK. J.BenallyA. D.ZoughiR. (2000). Microwave Near-Field Reflection Property Analysis of concrete for Material Content Determination. IEEE Trans. Instrum. Meas.49 (1), 49–55. 10.1109/19.836308
12
BolleniN. K. (2009). Environmental Effects on Subsurface Defect Detection in concrete Structures Using Infrared Thermography. Columbia, MO: University of Missouri-Columbia.
13
BowenP. (2002). Particle Size Distribution Measurement from Millimeters to Nanometers and from Rods to Platelets. J. Dispersion Sci. Tech.23 (5), 631–662. 10.1081/dis-120015368
14
BuiD.-K.NguyenT.ChouJ.-S.Nguyen-XuanH.NgoT. D. (2018). A Modified Firefly Algorithm-Artificial Neural Network Expert System for Predicting Compressive and Tensile Strength of High-Performance concrete. Construction Building Mater.180, 320–333. 10.1016/j.conbuildmat.2018.05.201
15
ChangC.-Y.HungS.-S. (2012). Implementing RFIC and Sensor Technology to Measure Temperature and Humidity inside concrete Structures. Construction Building Mater.26 (1), 628–637. 10.1016/j.conbuildmat.2011.06.066
16
ChenF. Deng.WuX. (2015). “A Passive Rfid Sensor Tag for Intelligent concrete Temperature Control,” in Proceedings of the International Conference on Mechatronics, Materials, Chemistry and Computer Engineering (Shanghai, China. 10.2991/icmmcce-15.2015.223
17
ChenL.-C.ShaoY.-C.JanH.-H.HuangC.-W.TienY.-M. (2006). Measuring System for Cracks in concrete Using Multitemporal Images. J. Surv. Eng.132 (2), 77–82. 10.1061/(asce)0733-9453(2006)132:2(77)
18
ChengjuG. (1989). Maturity of Concrete - Method for Predicting Early-Stage Strength. Aci Mater. J.86 (4), 341–353.
19
ChoiS.ShahS. P. (1997). Measurement of Deformations on concrete Subjected to Compression Using Image Correlation. Exp. Mech.37 (3), 307–313. 10.1007/bf02317423
20
CourardL.PiotrowskiT.GarbaczA. (2014). Near-to-surface Properties Affecting Bond Strength in concrete Repair. Cement and Concrete Composites46, 73–80. 10.1016/j.cemconcomp.2013.11.005
21
DamineliB. L.KemeidF. M.AguiarP. S.JohnV. M. (2010). Measuring the Eco-Efficiency of Cement Use. Cement and Concrete Composites32 (8), 555–562. 10.1016/j.cemconcomp.2010.07.009
22
DaniottiB.GianinettoM.Della TorreS. (2020). Digital Transformation of the Design, Construction and Management Processes of the Built Environment. Springer Nature.
23
Danish Technological Institute, C.C (2020). 4C-Rheometer – Measuring Rheology of Self Compacting Concrete - the Equipment. [cited 2021 August 2021]; Available from: https://www.dti.dk/4c-rheometer-8211-measuring-rheology-of-self-compacting-concrete/the-equipment/21743.
24
DareP.HanleyH.FraserC.RiedelB.NiemeierW. (2002). An Operational Application of Automatic Feature Extraction: The Measurement of Cracks in concrete Structures. Photogrammetric Rec.17 (99), 453–464. 10.1111/0031-868x.00198
25
De CarufelS. (2018). Concrete Maturity from Theory to Application. Canada: Giatec Scientific Inc.
26
De SchutterG.BartosP. J. M.DomoneP.GibbsJ.ConcreteS. C. (2008). Self-compacting concrete, 288. Scotland: Whittles Publishing Caithness, 288.
27
DebouchaW.LeklouN.KhelidjA.OudjitM. N. (2017). Hydration Development of mineral Additives Blended Cement Using Thermogravimetric Analysis (TGA): Methodology of Calculating the Degree of Hydration. Construction Building Mater.146, 687–701. 10.1016/j.conbuildmat.2017.04.132
28
DengF.HeY.ZhouS.YuY.ChengH.WuX. (2018). Compressive Strength Prediction of Recycled concrete Based on Deep Learning. Construction Building Mater.175, 562–569. 10.1016/j.conbuildmat.2018.04.169
29
DittrichS.NeubauerJ.Goetz-NeunhoefferF. (2014). The Influence of Fly Ash on the Hydration of OPC within the First 44h-A Quantitative In Situ XRD and Heat Flow Calorimetry Study. Cement Concrete Res.56, 129–138. 10.1016/j.cemconres.2013.11.013
30
DoganG.ArslanM. H.CeylanM. (2017). Concrete Compressive Strength Detection Using Image Processing Based New Test Method. Measurement109, 137–148. 10.1016/j.measurement.2017.05.051
31
ErdoganS. T. (2010). Micrometer-scale 3-D Shape Characterization of Eight Cements: Particle Shape and Cement Chemistry, and the Effect of Particle Shape on Laser Diffraction Particle Size Measurement. Cement Concrete Res.40 (5), 731–739.
32
ErdoganS. T.QuirogaP. N.FowlerD. W.SalehH. A.LivingstonR. A.GarbocziE. J.et al (2006). Three-dimensional Shape Analysis of Coarse Aggregates: New Techniques for and Preliminary Results on Several Different Coarse Aggregates and Reference Rocks. Cement Concrete Res.36 (9), 1619–1627. 10.1016/j.cemconres.2006.04.003
33
FangG.HoW. K.TuW.ZhangM. (2018). Workability and Mechanical Properties of Alkali-Activated Fly Ash-Slag concrete Cured at Ambient Temperature. Construction Building Mater.172, 476–487. 10.1016/j.conbuildmat.2018.04.008
34
FaresG. (2015). Effect of Slump Cone Orientation on the Slump Flow Time (T50) and Stability of Sustainable Self-Compacting concrete Containing limestone Filler. Construction Building Mater.77, 145–153. 10.1016/j.conbuildmat.2014.12.052
35
FerraraL.ShahS. P.FerronR. P.TreggerN.KwonS. H. X. (2007). “Research on SCC: Some Emerging Themes,” in Scc2007, 5th International Rilem Conference on Self Compacting/Self Consolidating Concrete (RILEM PUBS), 3–14.
36
FerrarisC. F.MartysN. S. (2012). “Concrete Rheometers,” in Understanding the Rheology of Concrete. Editor RousselN. (Sawston, United Kingdom: Woodhead Publishing), 63–82. 10.1533/9780857095282.1.63
37
FerrarisC.GarbocziE. (2013). Identifying Improved Standardized Tests for Measuring Cement Particle Size and Surface Area. Transportation Res. Rec.2342 (2342), 10–16. 10.3141/2342-02
38
GamilY.BakarI.LoonL. Y. (2019). Utilization of Normal and Treated Cement Kiln Dust as Cement Replacement Materials in Concrete. Pertanika J. Sci. Tech.27 (1).
39
GarbocziE. J. (2002). Three-dimensional Mathematical Analysis of Particle Shape Using X-ray Tomography and Spherical Harmonics: Application to Aggregates Used in concrete. Cement Concrete Res.32 (10), 1621–1638. 10.1016/s0008-8846(02)00836-0
40
GawlickiM.Nocuń-WczelikW.BąkŁ. (2010). Calorimetry in the Studies of Cement Hydration. J. Therm. Anal. Calorim.100 (2), 571–576. 10.1007/s10973-009-0158-5
41
GehriN.Mata-FalcónJ.KaufmannW. (2020). Automated Crack Detection and Measurement Based on Digital Image Correlation. Construction Building Mater.256, 119383. 10.1016/j.conbuildmat.2020.119383
42
GuptaR.KewalramaniM. A.GoelA. (2006). Prediction of concrete Strength Using Neural-Expert System. J. Mater. Civ. Eng.18 (3), 462–466. 10.1061/(asce)0899-1561(2006)18:3(462)
43
HackleyV. A. (2004). Particle Size Analysis by Laser Diffraction Spectrometry: Application to Cementitious Powders. US Department of Commerce, National Institute of Standards and Technology.
44
HaleW. M.BushT. D.RussellB. W.FreyneS. F. (2005). Effect of Curing Temperature on Hardened Concrete Properties. Transportation Res. Rec.20051914, 97–104. 10.1177/0361198105191400112
45
HamzaA. S. (2017). The Effect of Cement Type on Concrete Resistance to Sulphates. Leadership in Sustainable Infrastructure, 5691–5710.
46
HughesT. L.MethvenC. M.JonesT. G. J.PelhamS. E.FletcherP.HallC. (1995). Determining Cement Composition by Fourier Transform Infrared Spectroscopy. Adv. Cement Based Mater.2 (3), 91–104. 10.1016/1065-7355(94)00031-x
47
JiT.LinT.LinX. (2006). A concrete Mix Proportion Design Algorithm Based on Artificial Neural Networks. Cement Concrete Res.36 (7), 1399–1408. 10.1016/j.cemconres.2006.01.009
48
Ji-ZongW.Hong-GuangN.Jin-YunH. (1999). The Application of Automatic Acquisition of Knowledge to Mix Design of concrete. Cement Concrete Res.29 (12), 1875–1880. 10.1016/s0008-8846(99)00152-0
49
JiaY.TangL.MingP.XieY. (2019). Ultrasound-excited Thermography for Detecting Microcracks in concrete Materials. NDT E Int.101, 62–71. 10.1016/j.ndteint.2018.10.006
50
JohnS. T.RoyB. K.SarkarP.DavisR. (2020). IoT Enabled Real-Time Monitoring System for Early-Age Compressive Strength of Concrete. J. Constr. Eng. Manage.146 (2), 05019020. 10.1061/(asce)co.1943-7862.0001754
51
KewalramaniM. A.GuptaR. (2006). Concrete Compressive Strength Prediction Using Ultrasonic Pulse Velocity through Artificial Neural Networks. Automation in Construction15 (3), 374–379. 10.1016/j.autcon.2005.07.003
52
KimJ.-H.ParkM. (2018). Visualization of Concrete Slump Flow Using the Kinect Sensor. Sensors18 (3), 771. 10.3390/s18030771
53
KimJ.-I.KimD. K.FengM. Q.YazdaniF. (2004). Application of Neural Networks for Estimation of concrete Strength. J. Mater. Civ. Eng.16 (3), 257–264. 10.1061/(asce)0899-1561(2004)16:3(257)
54
KimJ.LuisR.SmithM. S.FigueroaJ. A.MalochaD. C.NamB. H. (2015). Concrete Temperature Monitoring Using Passive Wireless Surface Acoustic Wave Sensor System. Sensors Actuators A: Phys.224, 131–139. 10.1016/j.sna.2015.01.028
55
LedigaR.KrugerD. (2017). “Optimizing concrete Mix Design for Application in 3D Printing Technology for the Construction Industry,” in Solid State Phenomena (Switzerland: Trans Tech Publ). 10.4028/www.scientific.net/ssp.263.24
56
LeeC. H.HoverK. C. (2015). Influence of Datum Temperature and Activation Energy on Maturity Strength Predictions. Aci Mater. J.112 (6), 781–790. 10.14359/51687855
57
LeeS.-C. (2003). Prediction of concrete Strength Using Artificial Neural Networks. Eng. Structures25 (7), 849–857. 10.1016/s0141-0296(03)00004-x
58
LiL.WangQ.ZhangG.ShiL.DongJ.JiaP. (2018). A Method of Detecting the Cracks of concrete Undergo High-Temperature. Construction Building Mater.162, 345–358. 10.1016/j.conbuildmat.2017.12.010
59
LiW.DongB.YangZ.XuJ.ChenQ.LiH.et al (2018). Recent Advances in Intrinsic Self-Healing Cementitious Materials. Adv. Mater.30 (17), e1705679. 10.1002/adma.201705679
60
LiuC.ZhangF. Q.ZhangH. (2020). Comparative Analysis of Off-Site Precast Concrete and Cast-In-Place Concrete in Low-Carbon Built Environment. Fresenius Environ. Bull.29 (3), 1804–1812.
61
LiuY.DengF.HeY.LiB.LiangZ.ZhouS. (2017). Novel Concrete Temperature Monitoring Method Based on an Embedded Passive RFID Sensor Tag. Sensors17 (7), 1463. 10.3390/s17071463
62
MaQ.GuoR.ZhaoZ.LinZ.HeK. (2015). Mechanical Properties of concrete at High Temperature-A Review. Construction Building Mater.93, 371–383. 10.1016/j.conbuildmat.2015.05.131
63
McCulloughB. F.RasmussenR. O. (1999). Fast-track Paving: concrete Temperature Control and Traffic Opening Criteria for Bonded concrete Overlays, Volume I. Washington, DC: United States. Federal Highway Administration. Office of Infrastructure.
64
MehdipourI.ZoughiR.KhayatK. H. (2018). Feasibility of Using Near-Field Microwave Reflectometry for Monitoring Autogenous Crack Healing in Cementitious Materials. Cement and Concrete Composites85, 161–173. 10.1016/j.cemconcomp.2017.10.014
65
MonteagudoS. M.MoraguesA.GálvezJ. C.CasatiM. J.ReyesE. (2014). The Degree of Hydration Assessment of Blended Cement Pastes by Differential thermal and Thermogravimetric Analysis. Morphological Evolution of the Solid Phases. Thermochim. Acta592, 37–51. 10.1016/j.tca.2014.08.008
66
MostafaN. Y.BrownP. W. (2005). Heat of Hydration of High Reactive Pozzolans in Blended Cements: Isothermal Conduction Calorimetry. Thermochim. Acta435 (2), 162–167. 10.1016/j.tca.2005.05.014
67
MubarakK.BoisK. J.ZoughiR. (2001). A Simple, Robust, and On-Site Microwave Technique for Determining Water-To-Cement Ratio (W/c) of Fresh Portland Cement-Based Materials. IEEE Trans. Instrum. Meas.50 (5), 1255–1263. 10.1109/19.963194
68
NaderpourH.RafieanA. H.FakharianP. (2018). Compressive Strength Prediction of Environmentally Friendly concrete Using Artificial Neural Networks. J. Building Eng.16, 213–219. 10.1016/j.jobe.2018.01.007
69
NagyR. (2014). Image Digitalization as a Tool for Processing Experimental Data of Crack Width of concrete. Epitoanyag-Journal Silicate Based Compos. Mater.66 (4). 10.14382/epitoanyag-jsbcm.2014.22
70
NaseriH. (2020). Developing a Novel Machine Learning Method to Predict the Compressive Strength of Fly Ash concrete in Different Ages. AUT J. Civil Eng.4 (4), 3.
71
NeshatM. (2012). Predication of concrete Mix Design Using Adaptive Neural Fuzzy Inference Systems and Fuzzy Inference Systems. Int. J. Adv. Manufacturing Tech.63 (1-4), 373–390. 10.1007/s00170-012-3914-9
72
NevilleA. M.BrooksJ. J. (1987). Concrete Technology. Longman Scientific & Technical England.
73
NguyenH.VuT.VoT. P.ThaiH.-T. (2021). Efficient Machine Learning Models for Prediction of concrete Strengths. Construction Building Mater.266, 120950. 10.1016/j.conbuildmat.2020.120950
74
NorrisA.SaafiM.RomineP. (2008). Temperature and Moisture Monitoring in concrete Structures Using Embedded Nanotechnology/microelectromechanical Systems (MEMS) Sensors. Construction Building Mater.22 (2), 111–120. 10.1016/j.conbuildmat.2006.05.047
75
OlekJ.CohenM. D.LoboC. (1990). Determination of Surface-Area of Portland-Cement and Silica Fume by Mercury Intrusion Porosimetry. Aci Mater. J.87 (5), 473–478.
76
OmondiB.AggelisD. G.SolH.SittersC. (2016). Improved Crack Monitoring in Structural concrete by Combined Acoustic Emission and Digital Image Correlation Techniques. Struct. Health Monit.15 (3), 359–378. 10.1177/1475921716636806
77
OnwukaD. (2013). Computer-aided Design of concrete Mixes. Int. J. Comput. Eng. Res. (2), 3.
78
OuchiM., Self-compacting concrete-development, Applications and Investigations.NORDIC CONCRETE RESEARCH-PUBLICATIONS-, 2000. 23: p. 29–34.
79
OztasA. (2006). Predicting the Compressive Strength and Slump of High Strength concrete Using Neural Network. Construction Building Mater.20 (9), 769–775.
80
PapadonikolakiE.KrystallisI.MorganB. (2020). Digital Transformation in Construction-Systematic Literature Review of Evolving Concepts. Virtual Conference: Engineering Project Organization Society.
81
ParushevaS. (2019). Digitalization and Digital Transformation in Construction-Benefits and Challenges. Information and Communication Technologies in Business and Education, 126–134.
82
PhangT. C. H.ChenC.TiongR. L. K. (2020). New Model for Identifying Critical Success Factors Influencing BIM Adoption from Precast Concrete Manufacturers' View. J. Constr. Eng. Manage.146 (4), 04020014. 10.1061/(asce)co.1943-7862.0001773
83
PolatR. (2013). The Correlation between Aggregate Shape and Compressive Strength of concrete: Digital Image Processing Approach. Int. J. Struct. Civ. Eng. Res.2, 63–80.
84
PrasadB. K. R.EskandariH.ReddyB. V. V. (2009). Prediction of Compressive Strength of SCC and HPC with High Volume Fly Ash Using ANN. Construction Building Mater.23 (1), 117–128. 10.1016/j.conbuildmat.2008.01.014
85
ProvidakisC.LiarakosE.WiEYET. (2011). T-WiEYE: An Early-Age concrete Strength Development Monitoring and Miniaturized Wireless Impedance Sensing System. Proced. Eng.10 (Icm11), 484–489. 10.1016/j.proeng.2011.04.082
86
RaoC.TutumluerE. (2000). Determination of Volume of Aggregates - New Image-Analysis Approach. Geomaterials1721 (1721), 73–80. 10.3141/1721-09
87
RasmussenN. V.BeliatisM. J. (2019). IoT Based Digitalization and Servitization of Construction Equipment in concrete industryGlobal IoT Summit (GIoTS). IEEE.
88
Rezaiee-PajandM.KarimipourA.AbadJ. M. N. (2021). Crack Spacing Prediction of Fibre-Reinforced concrete Beams with Lap-Spliced Bars by Machine Learning Models. Iran J. Sci. Technol. Trans. Civ Eng.45 (2), 833–850. 10.1007/s40996-020-00441-6
89
RizzoP.NiX.NassiriS.VandenbosscheJ. (2014). A Solitary Wave-Based Sensor to Monitor the Setting of Fresh concrete. Sensors14 (7), 12568–12584. 10.3390/s140712568
90
RousselN. (2011). Understanding the Rheology of concrete. Elsevier.
91
RuizJ. (2001). “Concrete Temperature Modeling and Strength Prediction Using Maturity Concepts in the FHWA HIPERPAV Software,” in Seventh International Conference on Concrete Pavements. The Use of Concrete in Developing Long-Lasting Pavement Solutions for the 21st (Orlando, FL: CenturyInternational Society for Concrete Pavements).
92
ShahS. G.Chandra KishenJ. M. (2011). Fracture Properties of Concrete-Concrete Interfaces Using Digital Image Correlation. Exp. Mech.51 (3), 303–313. 10.1007/s11340-010-9358-y
93
ShoukryS. N.WilliamG. W.DownieB.RiadM. Y. (2011). Effect of Moisture and Temperature on the Mechanical Properties of concrete. Construction Building Mater.25 (2), 688–696. 10.1016/j.conbuildmat.2010.07.020
94
SimonssonP.EmborgM. (2009). Industrialized Construction: Benefits Using SCC in Cast In-Situ Construction. Nordic Concrete Res.39 (1), 33–52.
95
SongH.AhmadA.FarooqF.OstrowskiK. A.MaślakM.CzarneckiS.et al (2021). Predicting the Compressive Strength of concrete with Fly Ash Admixture Using Machine Learning Algorithms. Construction Building Mater.308, 125021. 10.1016/j.conbuildmat.2021.125021
96
SuryaniS.HeryantoH.RusdaeniR.FahriA. N.TahirD. (2020). Quantitative Analysis of Diffraction and Infra-red Spectra of Composite cement/BaSO4/Fe3O4 for Determining Correlation between Attenuation Coefficient, Structural and Optical Properties. Ceramics Int.46 (11), 18601–18607. 10.1016/j.ceramint.2020.04.170
97
TangS. W.CaiX. H.HeZ.ShaoH. Y.LiZ. J.ChenE. (2016). Hydration Process of Fly Ash Blended Cement Pastes by Impedance Measurement. Construction Building Mater.113, 939–950. 10.1016/j.conbuildmat.2016.03.141
98
TareenN.KimJ.KimW-K.ParkS. (2019). Comparative Analysis and Strength Estimation of Fresh Concrete Based on Ultrasonic Wave Propagation and Maturity Using Smart Temperature and PZT Sensors. Micromachines10 (9), 559. 10.3390/mi10090559
99
TesfamariamS.NajjaranH. (2007). Adaptive Network-Fuzzy Inferencing to Estimate Concrete Strength Using Mix Design. J. Mater. Civ. Eng.19 (7), 550–560. 10.1061/(asce)0899-1561(2007)19:7(550)
100
ThomasJ. J.JenningsH. M.AllenA. J. (1998). The Surface Area of Cement Paste as Measured by Neutron Scattering: Evidence for Two C-S-H Morphologies. Cement Concrete Res.28 (6), 897–905. 10.1016/s0008-8846(98)00049-0
101
ThomasJ. J.JenningsH. M.AllenA. J. (1999). The Surface Area of Hardened Cement Paste as Measured by Various Techniques. Concrete Sci. Eng.1 (1), 45–64.
102
TomekR. (2017). Advantages of Precast concrete in Highway Infrastructure Construction. Proced. EngineeringCcc196, 176–180. 10.1016/j.proeng.2017.07.188
103
Topçuİ. B.ToprakM. U. (2005). Fine Aggregate and Curing Temperature Effect on concrete Maturity. Cement Concrete Res.35 (4), 758–762. 10.1016/j.cemconres.2004.04.023
104
TranQ. H.HanD.KangC.HaldarA.HuhJ. (2017). Effects of Ambient Temperature and Relative Humidity on Subsurface Defect Detection in Concrete Structures by Active Thermal Imaging. Sensors17 (8), 1718. 10.3390/s17081718
105
Van DammeH. (2020). “Challenges and Opportunities for concrete in the Digital Era,” in Gulf Conference on Sustainable Built Environment (Cham: Springer). 10.1007/978-3-030-39734-0_3
106
WallevikO. H. (2003). “Rheology—a Scientific Approach to Develop Self-Compacting concrete,” in Proceedings of the 3rd International RILEM Symposium on Self-Compacting Concrete (Iceland; Reykjavik).
107
WaltherT. (2018). Digital Transformation of the Global Cement Industry. IEEE. IEEE-IAS/PCA Cement Industry Conference (IAS/PCA).
108
WanglerT.LloretE.ReiterL.HackN.GramazioF.KohlerM.et al (2016). Digital concrete: Opportunities and Challenges. RILEM Tech. Lett.1, 67–75. 10.21809/rilemtechlett.2016.16
109
WanglerT.RousselN.BosF. P.SaletT. A. M.FlattR. J. (2019). Digital Concrete: A Review. Cement Concrete Res.123, 105780. 10.1016/j.cemconres.2019.105780
110
WarisM. I.MirJ.PlevrisV.AhmadA. (2020). “Predicting Compressive Strength of CRM Samples Using Image Processing and ANN,” in IOP Conference Series: Materials Science and Engineering (IOP Publishing) Vol. 899, 012014. 10.1088/1757-899x/899/1/012014
111
WinslowD. N.DiamondS. (1974). Specific Surface of Hardened Portland Cement Paste as Determined by Small-Angle X-Ray Scattering. J. Am. Ceram. Soc.57 (5), 193–197. 10.1111/j.1151-2916.1974.tb10856.x
112
WongA. C. L.ChildsP. A.BerndtR.MackenT.PengG.-D.GowripalanN. (2007). Simultaneous Measurement of Shrinkage and Temperature of Reactive Powder concrete at Early-Age Using Fibre Bragg Grating Sensors. Cement and Concrete Composites29 (6), 490–497. 10.1016/j.cemconcomp.2007.02.003
113
XuQ.HuJ.RuizJ. M.WangK.GeZ. (2010). Isothermal Calorimetry Tests and Modeling of Cement Hydration Parameters. Thermochim. Acta499 (1-2), 91–99. 10.1016/j.tca.2009.11.007
114
XuQ. W. (2011). Modeling Hydration Properties and Temperature Developments of Early-Age concrete Pavement Using Calorimetry Tests. Thermochim. Acta512 (1-2), 76–85. 10.1016/j.tca.2010.09.003
115
YangY.DivsholiB. S.SohC. K. (2010). A Reusable PZT Transducer for Monitoring Initial Hydration and Structural Health of concrete. Sensors10 (5), 5193–5208. 10.3390/s100505193
116
YaseenZ. M.DeoR. C.HilalA.AbdA. M.BuenoL. C.Salcedo-SanzS.et al (2018). Predicting Compressive Strength of Lightweight Foamed concrete Using Extreme Learning Machine Model. Adv. Eng. Softw.115, 112–125. 10.1016/j.advengsoft.2017.09.004
117
YehI.-C. (2006). Analysis of Strength of concrete Using Design of Experiments and Neural Networks. J. Mater. Civ. Eng.18 (4), 597–604. 10.1061/(asce)0899-1561(2006)18:4(597)
118
YehI.-C. (1999). Design of High-Performance concrete Mixture Using Neural Networks and Nonlinear Programming. J. Comput. Civil Eng.13 (1), 36–42. 10.1061/(asce)0887-3801(1999)13:1(36)
119
YehI.-C. (2006). Exploring concrete Slump Model Using Artificial Neural Networks. J. Comput. Civ. Eng.20 (3), 217–221. 10.1061/(asce)0887-3801(2006)20:3(217)
120
YehI.-C. (2009). Simulation of concrete Slump Using Neural Networks. Proc. Inst. Civil Eng. - Construction Mater.162 (1), 11–18. 10.1680/coma.2009.162.1.11
121
YikiciT. A.ChenH.-L. (2015). Use of Maturity Method to Estimate Compressive Strength of Mass concrete. Construction Building Mater.95, 802–812. 10.1016/j.conbuildmat.2015.07.026
122
ZavrtanikN.ProsenJ.TušarM.TurkG. (2016). The Use of Artificial Neural Networks for Modeling Air Void Content in Aggregate Mixture. Automation in Construction63, 155–161. 10.1016/j.autcon.2015.12.009
123
ZeltserR. Y.aufnm.BielienkovaO. Y.NovakY. V.DubininD. V. (2019). Digital Transformation of Resource Logistics and Organizational and Structural Support of Construction. Sci. Innov.15 (5), 34–46. 10.15407/scine15.05.034
124
ZhangJ.CussonD.MonteiroP.HarveyJ. (2008). New Perspectives on Maturity Method and Approach for High Performance concrete Applications. Cement Concrete Res.38 (12), 1438–1446. 10.1016/j.cemconres.2008.08.001
125
ZiolkowskiP.NiedostatkiewiczM. (2019). Machine Learning Techniques in Concrete Mix Design. Materials12 (8), 1256. 10.3390/ma12081256
126
ZouX.ChaoA.TianY.WuN.ZhangH.YuT.-Y.et al (2012). An Experimental Study on the concrete Hydration Process Using Fabry-Perot Fiber Optic Temperature Sensors. Measurement45 (5), 1077–1082. 10.1016/j.measurement.2012.01.034
Summary
Keywords
digital transformation, concrete properties, concrete technology, sustainability, advanced technology, monitoring
Citation
Gamil Y and Cwirzen A (2022) Digital Transformation of Concrete Technology—A Review. Front. Built Environ. 8:835236. doi: 10.3389/fbuil.2022.835236
Received
14 December 2021
Accepted
24 January 2022
Published
11 March 2022
Volume
8 - 2022
Edited by
Maria Rashidi, Western Sydney University, Australia
Reviewed by
Mahdi Kioumarsi, Oslo Metropolitan University, Norway
Peng Zhang, National Natural Science Foundation of China, China
Updates
Copyright
© 2022 Gamil and Cwirzen.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Yaser Gamil, yaser.gamil@ltu.se
This article was submitted to Sustainable Design and Construction, a section of the journal Frontiers in Built Environment
Disclaimer
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.