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ORIGINAL RESEARCH article

Front. Built Environ.

Sec. Construction Materials

This article is part of the Research TopicEco-Friendly Materials and Sustainable Technologies for Future InfrastructureView all 3 articles

Red Mud and Waste Glass as Low-Carbon Alkali Activators: Performance, Cost and Environmental Impact Assessment

Provisionally accepted
feng  zhangfeng zhang1zhixin  Wangzhixin Wang2xipeng  Wuxipeng Wu2jiabing  Guojiabing Guo2sai  Liusai Liu3Li  DongjunLi Dongjun2*jianguo  Haojianguo Hao4linlin  wanglinlin wang4Dawang  ZhangDawang Zhang5*tiantian  yangtiantian yang5tiancheng  Pantiancheng Pan5
  • 1National Energy Group Guoyuan Electric Power Co., Ltd, beijing, China
  • 2Shaanxi Deyuan Fugu Energy Co., Ltd, yulin, China
  • 3Shaanxi Deyuan Fugu Energy Co., Ltd., Yulin, China
  • 4China Coal Technology and Engineering Group Chongqing Research Institute, chongqing, China
  • 5Xi'an University of Architecture and Technology, Xi'an, China

The final, formatted version of the article will be published soon.

Alkali-activated materials (AAMs) present a compelling low-carbon alternative to traditional Portland cement. This study investigated the development and evaluation of low-carbon alkali activators (LC-AAs) derived from industrial by-products – specifically, red mud (RM) and waste glass powder (WGP) – dissolved in a sodium hydroxide (NaOH) solution, with the aim of substituting commercially available sodium silicate.The synergistic combination of RM and WGP modulates the key Si/Na (3.9–11.91) and Si/Al (1.13–1.49) ratios: RM provides abundant reactive Al to optimize the Si/Al ratio for dense gel formation, while WGP supplies soluble Si to adjust the Si/Na ratio and promote aluminosilicate polymerization, which constitutes the core novelty of this study. AAMs were synthesized utilizing fly ash (FA) and ground granulated blast furnace slag (GGBS) as precursors, and their mechanical properties, microstructure, economic viability, and environmental footprint were comprehensively assessed. While a modest decrease in 28-day compressive strength was observed (from 32.58 MPa to 29.2 MPa), the incorporation of LC-AAs resulted in substantial reductions in carbon dioxide (CO₂) emissions (78%), and embodied energy (69.8%). Notably, the utilization of RM and WGP achieves a 32% cost reduction compared to commercial activators, which is a direct result of waste valorization without involving additional factors such as reduced energy consumption. These findings support the viability of employing RM and WGPas effective low-carbon activators, offering valuable perspectives for the advancement of sustainable construction practices.

Keywords: Alkali-activated materials, Cost and Environmental Impact Assessment, low-carbon alkali activators, Red mud, Waste glass powder

Received: 26 Nov 2025; Accepted: 29 Jan 2026.

Copyright: © 2026 zhang, Wang, Wu, Guo, Liu, Dongjun, Hao, wang, Zhang, yang and Pan. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence:
Li Dongjun
Dawang Zhang

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