ORIGINAL RESEARCH article
Front. Chem. Eng.
Sec. Environmental Chemical Engineering
Volume 7 - 2025 | doi: 10.3389/fceng.2025.1541144
This article is part of the Research TopicHydrothermal Liquefaction: Aqueous Phase Treatment, Product Recovery, and Downstream ImplicationsView all 4 articles
Effects of Hydrothermal Liquefaction Aqueous Phase on Activated Sludge
Provisionally accepted- 1MicroBio Engineering Inc., San Luis Obispo, United States
- 2California Polytechnic State University, San Luis Obispo, California, United States
- 3University of Denver, Denver, Colorado, United States
- 4Pacific Northwest National Laboratory (DOE), Richland, Washington, United States
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Hydrothermal liquefaction (HTL) is a developing alternative for municipal wastewater sludge management that converts sludge paste into biocrude oil that can be refined into a liquid transportation fuel for the road, marine, and aviation sectors. A major byproduct of HTL is an aqueous phase (AP) high in ammonia, organic carbon, and potentially toxic compounds. This study investigated the feasibility of disposing of AP through discharge into the headworks of conventional activated sludge water resource recovery facilities (WRRFs). Bench-scale, acute inhibition experiments conducted using non-nitrifying mixed liquor indicated that a single AP exposure did not inhibit the specific oxygen uptake rates (SOUR) at pilot-and full-scale dilutions (0.03 to 0.4% v/v). In contrast, post-secondary, nitrifying mixed liquor, showed SOUR inhibition was linearly correlated to the AP concentration. Chronic AP exposure studies (121 days of operation) in continuous-flow, 2.5-L, non-nitrifying activated sludge reactors also indicated that SOUR was unaffected at the pilotand full-scale AP dilutions in synthetic wastewater feed. However, repeated measures linear mixed models showed statistically significant lower specific dissolved organic carbon (DOC) removal rates and percent DOC removal associated with higher AP concentration in the influent. At the full-scale AP concentration, removal rates were 25 mg DOC/g TSS-hr less and mean percent DOC removal was 40% lower than the controls, despite higher DOC loading to the +AP reactors. Further, ultraviolet transmittance (UVT) in the effluent of these reactors was 93% less than in the controls. The results of this study suggest that while headworks discharge of AP at pilot scale might be feasible, at full-scale, pretreatment of the AP will be needed, especially at WRRFs that use ultraviolet disinfection. The lack of detectable inhibition in non-nitrifying activated sludge via batch SOUR tests contrasted with the reduction in DOC removal detected in the continuous reactor studies. This result indicates the value of continuous studies to adequately understand the implications of AP headworks discharge on activated sludge processes. To our knowledge this study is the first to characterize the effects of chronic exposure of mixed liquor to AP in continuous-flow activated sludge reactors.
Keywords: hydrothermal liquefaction, resource recovery, Municipal sludge, Biocrude, biofuel, aqueous phase treatment
Received: 07 Dec 2024; Accepted: 26 Aug 2025.
Copyright: © 2025 Blackwell, Crowe, Brady, Schmidt, Benemann and Lundquist. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
* Correspondence: Shelley M Blackwell, MicroBio Engineering Inc., San Luis Obispo, United States
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