Abstract
The structural characteristics of diatom cell walls (frustules) has led to their widespread use in diverse biotechnological applications, some of which can be further improved by surface chemical modification (functionalization). The use of coating agents can significantly increase surface binding capacity for target compounds. Frustules of the diatom Staurosirella pinnata used here were a by-product after applying a cascade-extraction process (for other products) to mass cultures. The protocol for the cleaning and functionalization of raw frustules using 3-Mercaptopropyl-trimethoxysilane and 3-Aminopropyl-trimethoxysilane was optimized and reported. Functionalization efficacy was observed using Electron Microscopy, Energy Dispersive X-ray Spectroscopy and Fourier-Transform Infrared Spectroscopy. Optimally functionalized frustules were evaluated for nickel removal from aqueous solutions. Incubations of 10 min, using 1 g/L of frustules, gave almost complete Ni removal with functionalized frustules compared to 3% removal by raw frustules. The proposed protocol represents a reproducible and efficient alternative for Ni removal from contaminated water.
Introduction
Diatoms are an abundant and widespread group of unicellular, aquatic, microalgae that produce an external silicified cell wall, the frustule, made up of different parts (valves and girdle bands). Frustule morphological features are highly elaborated and species specific. Valves and bands bear ordered, hierarchical patterns of micro- and nano- pores that are inherited through generations, via a strong genetically controlled deposition process (). Frustules confer adaptive advantages to diatoms, such as mechanical resistance against grazers, hydrodynamic stress and buoyancy-control (; ; ). In addition, the quasi-periodic and highly regular diatom pore patterns showed interaction with light, providing protection against harmful radiation and optimization of incident light for photosynthesis (; ; ). Frustule architecture also produces an efficient interface area and surface area:volume ratio enhancing the cell-environment exchanges ().
The combination of adaptability to changes in environmental conditions and high growth rates has led to a recent advancement in the knowledge of intensive diatom cultivation for biotechnology purposes. This advancement takes advantage of both cellular biochemistry and frustule porous characteristics (aquafeed field, nutraceutics and pharmaceutics, nanotechnology and biomimetics) (; ; ; ). Technological exploitation of the nanoporous structure of frustules has been further advanced by methods that modify frustules while maintaining its hierarchical structures. Chemical modification of frustule surfaces by functionalization using coating reagents such as amino- and mercapto-silanes (; ) improves their binding capacity for certain target compounds. This type of functionalization has been used for drug carriers (; ), optical sensors () and adsorbents for frustule application in water treatment, ion exchange and filtration (). Water contaminated with heavy metals is a wide-spread health concern, even when present in trace amounts due to their chronic accumulation in organs over time (). Nickel, for example, is one of the most toxic pollutants, and the by-product of its energy intensive production is the generation of large amounts of solid wastes that require proper handling and valorization to avoid risks to environmental and human health. Nickel consumption is associated with a wide range of acute or chronic health conditions, including epidermal allergic reactions, cardiovascular and kidney diseases, lung fibrosis and lung and nasal cancers. In addition, nickel is able to cross the placenta and alter maternal hormonal balances and can therefore affect the fetus both directly and indirectly (). When compared to food, water represents a minor proportion of daily exposure to nickel (), however, the absorption of soluble nickel compounds from drinking-water is significantly higher than that from food (). Observations of the chemical status of Italian inland waters under the have shown that between 10 to 30% of surface waters (20 to 40% still unknown) and 30 to 60% of groundwaters have not gained good status (). Of the 562 tons of chemical substances released into Italian water bodies annually, around 80% are shown to be heavy metals (). Heavy metals are therefore considered as priority pollutants and are monitored closely by the controlling agencies in attempts to adhere to the 20 mg L-1 limit for drinking waters under the Water Framework Directive (Directive 2000/60/EC). The most common and conventional approaches to remove heavy metals from waters utilise activated carbon, clay minerals, zeolites or polymers (). Due to the scale of the heavy metal problem, the development of effective and inexpensive adsorbents is an active area of research. Abundant and inexpensive fossilized frustules (diatomite) have been previously used, but their real potential as adsorbent is hampered by some intrinsic features. Diatomite is a highly variable material, containing many impurities, like terrigenous particles and inorganic oxides; it is also highly heterogeneous, as type, shape, size and fragmentation of the frustules result in unpredictable behaviour (; ; ).
To overcome the problems associated with diatomite, frustules can be obtained from extant diatoms, especially when cultivated in monospecific cultures. Cultured diatoms can be considered as nano-factories, able to produce up to 106 frustules per mL () which would be structurally identical with overall more predictable functions (). In addition, biorefinery of diatoms would result in biomass from which different bioproducts could be extracted beforehand (; ). The exhausted biomass at the end of cascade extractions, would be constituted by frustules ready for functionalization, improving the overall value of the biomass and the sustainability of the process.
The aim of this study, was to optimize the functionalization of frustules of the diatom Staurosirella pinnata (Ehrenberg) D.M.Williams & Round, obtained from the exhausted biomass of a diatom culture biorefinery (; ) and to use them in the treatment of a wastewater contaminated with nickel. The main functionalization protocol parameters will be adjusted to best preserve the frustule porous ultrastructure and morphology whilst giving a homogeneous silane coating. Then functionalized frustules will be compared to raw (unfunctionalized) frustules for their capacity to remove nickel from aqueous solutions, prospecting their potential as a novel and efficient adsorbent.
Materials and Methods
Frustule Preparation
Staurosirella pinnata was intensively cultivated on ten occasions in an indoor, column-photobioreactor (8L), and then harvested at the stationary phase. Clean frustules of S. pinnata were obtained from biomass remaining after cascade extractions for other potentially valuable co-products (). Briefly, the pooled biomass was lyophilized, manually grinded and then extracted with a solution of milli-Q water and MetOH (20% v/v) for 2 hours at 45°C to obtain a crude extract. Subsequently, the residual biomass was treated with CHCl3 and MetOH (2:1 v/v) following the method of to extract total lipids and, finally, the “leftover” material (exhausted biomass), was treated with acid solutions to remove any organic residues and to give clean frustules. Three different cleaning protocols were tested, one based on H2SO4:HNO3:H2O (3:1:1 v/v/v) at 90°C for 2 h, another on HNO3:H2SO4 (2:1 v/v) at 90°C for 2 h, and the last using H2SO4:HNO3 (3:1 v/v) at 90°C for 1 h. Samples were then centrifuged (3000 x g for 5 min); the supernatants were discarded and the pellets were washed repeatedly with milli-Q water until pH neutrality was reached. Finally, cleaned frustules were lyophilized (hereafter referred to as raw frustules) and preserved at -20°C for Scanning Electron Microscopy analysis (SEM) and surface functionalization.
Frustule Surface Functionalization
Development of the surface functionalization of the raw frustules was carried out using an ad hoc protocol in order to obtain a homogenous coating while preserving their porous ultrastructure.
Following the protocol of , lyophilized frustules (0.2 g) were resuspended in milli-Q water (20 mL) and hydroxylated with NH4OH (1 mL, 30%). Subsequently, the material was functionalized using two silanizing agents: 3-Aminopropyl-trimethoxysilane (APTMS, 1 mL, molecular weight: 179.29) and 3-Mercaptopropyl-trimethoxysilane (MPTMS, 1 mL, molecular weight: 196.34) to incorporate primary amine (-NH2) and thiol (-SH) groups on frustule surfaces. After each adjustment of the functionalization protocol the frustules were observed using SEM, to determine the dispersal and ultrastructural properties of the frustules and the any absence of APTMS and MPTMS aggregates. First modifications of the protocol involved changing solvents to improve the coating process, to better preserve frustule ultrastructural features and to reduce the amount of silane aggregates. In place of milli-Q water, two nonpolar solvents were evaluated, the commonly used toluene and the lowly-toxic and non-carcinogenic, hexane. Further, different functionalization parameters were modified to regulate silane coating: i) concentration of the hydroxylation reagent NH4OH, (4, 5, 10, 20, 30 and 40 mM); ii) concentration of the functionalization reagents APTMS/MPTMS (1:1 v/v, 7 mM and 14 mM) and iii) time of the functionalization reaction (1, 3, 5, 9 and 18 h).
The obtained functionalized frustules were washed with ethanol, dried at 40°C and stored at -20°C.
Structural and Surface Analysis of Functionalized Raw Frustules
Preparation of functionalized frustules for SEM observations involved resuspending dried material in absolute hexane, suspensions (5 µL) were then dispersed over aluminium stubs and air dried in a fume hood. The dried material was examined using a Gemini 300 field emission microscope at a voltage of 5 kV (Carl Zeiss AG, Jena, Germany), equipped with an XFlash 6-60 Energy Dispersive X-Ray Spectroscopy (EDS) system (Bruker Nano GmbH, Berlin, Germany). EDS analyses were performed to determine the elemental composition of the samples at 10 kV accelerating voltage, secondary detector and working distance 7.5 mm. Before SEM sessions, samples were gold coated for avoiding charging effects by using Emitech K550 unit and Quorum-SC7620 sputter instrument.
Fourier-Transformed InfraRed (FTIR) spectra of samples were also collected in the 4000 – 650 cm-1 regions using a Nicolet iN10 infrared microscope (Thermo Fisher Scientific IT, Milano, Italy) equipped with a Mercury-Cadmium-Telluride (MCT-A) nitrogen-cooled detector in reflection mode. Sixty-four interferograms were averaged per spectrum; nominal spectral resolution was 4 cm-1. Data acquisition and spectra elaboration were carried out with the OMNIC SPECTA software provided by Thermo Fisher Scientific.
Nickel Adsorption Tests of Functionalized Raw Frustules
Nickel adsorption capacity of raw material and functionalized frustules was evaluated in a preliminary test using an adsorbent concentration of 1.0 g/L in milli-Q water (20 mL) containing Ni (1.10 mg/L). Samples incubation was carried out at three pH values (4.0, 7.0 and 10.0) for 24 h. A second test was then carried out to evaluate the removal efficiency of both frustule types as a function of time, using Ni (30 mg/L) and collecting samples at discrete times following the start of the incubation (10, 30, 60 min and 5 h). Each test was carried out in triplicate in conical tubes shaken (15 mL) shaken (200 rpm) on an orbital shaker (IKA® KS 130). All experiments were carried out at room temperature (25°C). To terminate the incubations, the samples were centrifuged at 3000 x g and the supernatants collected for determination of Ni concentration, the pellets were analysed using FTIR.
The concentration of nickel was determined spectrophotometrically at 560 nm using the 1-(2 pyridylazo)-2-napthol (PAN) method. Deionized water was used as a blank and standard curves prepared from 5 to 0.1 mgL-1 using a standard Ni solution (1000 mg/L Ni(NO3)2, NIST).
Data Analysis
GraphPad Prism version 9.0 program (GraphPad Software, San Diego, CA, USA) was used for statistical analysis. Two-Way ANOVA and Tukey’s HSD test were performed (a p-value of <0.05 was considered statistically significant) and, for each treatment, standard deviations (SD) were calculated and reported.
Results and Discussion
Cleaning Protocol Selection and Raw Frustule Characterization
All frustules observed using SEM, irrespective of the cleaning protocol, showed morphological and ultrastructural features typical of the species as described from cultured () and natural material (). Valves were almost round in shape and beared bilateral rows of circular pores (average diameter of 5.23 µm ± 0.73 µm), internally occluded, separated by a hyaline, unperforated central area. The valve margine presented spines as triangular projections that link adjacent sibling cells together. This indicates that the mass cultivation and the sequential extractions performed on the biomass of S. pinnata did not significantly alter the morphology of frustule valves and pores.
All three cleaning protocols removed residual organic matter in the samples and no inorganic debris (mostly crystallized culture medium) was found (Figure 1). Although cleaning treatments in general did not significantly alter frustule morphology, a higher degree of valve and girdle fragmentation was evident in the treatments using H2SO4:HNO3:H2O 3:1:1 (Figure 1A) and HNO3:H2SO4 (Figure 1B). The best valve integrity and organic matter removal were observed in samples cleaned using H2SO4:HNO3 3:1; under this treatment there was also minimal detachment of girdle bands (Figure 1C).
Figure 1
Frustule Surface Functionalization and Protocol Development
During functionalization, solvent choice has been shown to be an important factor to maintain the underlying morphology of silicon surfaces and, thus, the adsorption capacity (). The effect of different solvents in 18 h functionalization experiments is shown in the SEM micrographs (Figure 2). The use of milli-Q water as a solvent caused a high number of aggregates due to the uncontrolled aggregation of APTMS with MPTMS and frustules (Figures 2A, D) that appeared incorporated and overcoated by silanes. Following the protocol proposed by there was a loss of the frustule ultrastructural properties due to excessive overlaying of silanizing agents, which significantly altered the available surface area for Ni binding. This type of surface simplification and the coagulation of frustules significantly reduces the overall porosity and the adsorption capacity of the frustules, which will diminish their biotechnological potential in several applications (; ). Toluene- (Figures 2B, E) and hexane-functionalized frustules (Figures 2C, F) greatly reduced the over-presence of silane precipitates and frustule aggregation and gave a more even coating compared to the samples functionalized in milli-Q water. However, on closer observation, the less toxic solvent hexane gave the best performance in terms of the coating homogeneity and was therefore used in the subsequent experiments.
Figure 2
To optimize the homogeneity of coating, different functionalization times (1, 5, 9 and 18 h) were also evaluated. Analysis of SEM micrographs showed no time effect on surface modification by APTMS and MPTMS, indicating that this parameter did not influence coating homogeneity.
Hydroxylation of surfaces is an important requirement in the functionalization process, because silane deposition is strongly influenced by availability of hydroxyl groups that are the binding sites for silane linkers (; ; ; ). Therefore, the tests performed over 9 h with decreasing hydroxylation reagent (NH4OH) concentrations (30, 20, 10 and 5 mM) were expected to reduce over-coating and frustule coagulation and preserve frustule morphology.
At NH4OH concentrations of about one order of magnitude lower than that proposed by (30 mM, Figure 3A and 20 mM, Figure 3B) there were still over-deposition of silanes on frustules, reduction of the porous pattern and presence of large frustule aggregates. At the lower NH4OH concentrations (10 mM and 5 mM), the homogeneity of the silane coating was improved with the original morphology and ultrastructural features mostly preserved (Figures 3C, D)
Figure 3
To further refine functionalization, on the basis of the aforementioned results, two protocols were selected and tested, i) 2.5 mM of NH4OH, 14 mM of APTMS and 14 mM µL of MPTMS for 9 h of functionalization, hereafter referred to as Protocol 1 (Figure 4A) and ii) 2 mM of NH4OH, 7 mM of APTMS and 7 mM of MPTMS for 18 h of functionalization, hereafter referred to as Protocol 2 (Figure 4B).
Figure 4
The SEM micrographs (Figures 4A, B) clearly showed that samples treated with the two protocols exhibit a homogenous coating of surfaces by silanes, with negligible differences. Both protocols resulted in a coating that preserved the frustule ultrastructural properties, with nanopores not obstructed by an excess of silane linkers.
Functionalized and Raw Frustule Surface Characterization
To ascertain the successful incorporation of thiol and amino groups onto the diatom frustule surfaces, Energy Dispersive X-ray Spectroscopy (EDS) analysis was also performed (Figure 5).
Figure 5
The EDS spectra of the functionalized frustules clearly demonstrated the presence of nitrogen and sulphur which are not present in the raw frustules. This clearly indicates the addition of thiol and amino groups onto the frustule surfaces from the functionalizing coating of APTMS and MPTMS. It is also likely that the increase in carbon in the functionalized frustules is associated with the polymer coating.
As a further demonstration, FTIR spectra were obtained for the functionalized and raw frustules (Figure 6).
Figure 6
The weak -SH signal expected at about 2750 cm-1 is not clearly visible on the spectra of treated sample, but the -CH band at 2928 cm-1, due to the symmetric CH2 stretching vibration, and the -NH2 signal at 1562 cm-1, suggest the successful grafting of APTMS and MPTMS onto the diatom silica surface and, thus, the incorporation of amino and thiol groups.
Ni Adsorbance Capacity of Raw and Functionalized Frustules
The adsorbance capacity of functionalized frustules was analyzed in a preliminary adsorption test (24 h) using an artificial contaminated water with Ni concentration of 1.10 mg/L under three pH values (4.0, 7.0 and 10.0) (Figure 7).
Figure 7
The Ni adsorption of the functionalized frustules did not show any pH dependence, with a removal efficiency of around 94% under all pH conditions (Figure 7). On the other hand, the Ni adsorption of the raw frustules increased with pH, but only up to 38% Ni removal from solution at pH 10.0. Ni removal by raw frustules can be ascribed to the presence of free hydroxyl groups on their surface which can serve as binding sites for metal ions (). The binding interaction is strongly dependent from pH that affects the frustule degree of ionization and surface charge ().
The data of the functionalized frustules contrasted with previous findings for functionalized diatomite, diatom silica microparticles and a wide range of functionalized nanocomposites, that, despite the promising heavy metal removal efficiencies, showed a strong pH dependency (; ). For example, magnetic chitosan nanoparticle appears as an efficient and fast tool for removing Pb2+ from water, with an efficiency close to 100% at acid and neutral pH conditions (), but increasing pH up to 7.0 seemed to affect the lead ion binding by chitosan, thus decreasing its adsorption capacity. Similarly, functionalized diatom microparticles are able to remove mercury from water with a maximum removal efficiency at pH 6, however, at pH <5.0, the interactions of the functional groups with Hg(II) decrease, evidencing that pH plays an important role in the adsorption mechanism (). If Ni adsorption by functionalized frustules is not pH dependent as shown in our work, it would be highly favourable for removal of heavy metals, as there would be no requirement for pre-treatment of the contaminated, real wastewater pH. FTIR analysis of raw frustules after the adsorption test, showed no significant changes in the FTIR spectrum with respect to that of untreated material. In contrast, the intensity of the -NH2 band of functionalized frustules decreases, indicating the involvement of this functional group in the adsorption process. No significant changes in the spectra were detected at different pH conditions, indicating that the hydrogen ion potential does not imply the degradation of frustule silane coating.
The rate of Ni removal surely indicates the potential of the functionalized frustules as adsorbent material. After only 10 min, the functionalized frustules removed 97.97% of Ni (from 30 to 0.61 mg/L), whilst the raw frustules removed only 3% (from 30 to 29.12 mg/L) after 5 hours (Figure 8).
Figure 8
After centrifugation, at the end of the experiment, the functionalized frustule samples had dark red colour, in contrast with the start of the experiment when both raw and functionalized frustules appeared white. This evidence indicates that the interaction of Ni with -amino and -thiol groups caused the formation of Ni-NH2 and Ni-SH complexes on the surface of modified biosilica (Figure 9).
Figure 9
These results suggest that functionalized frustules of S. pinnata can be considered as a novel and alternative adsorbent material.
Alternative adsorbents for heavy metal remediation, such as activated carbons, zeolites, clay minerals and nano- materials (), have their limitations, i.e. the removal efficiency is usually strongly dependent on temperature or pH (; ), they are still for eco-compatibility and toxicity (), and also too costly, limiting their widespread use (). For example, wollastonite, a regularly proposed adsorbent for Ni remediation, has not reached the removal efficiency of functionalized S. pinnata. In the present study, with only 0.2 g/L of frustules there was 97.97% Ni removal in 10 min, to obtain the same results with wollastonite around 20 g/L of adsorbent would be required (). Comparable removal capacities have been reached using alumina nanoparticles removing 96.6% of Ni (0.0255 g/L) after 120 minutes (), magnetic nanoparticles, are capable of removing 97.6% of Ni (25 mg/L) after 35 min (), and electrospun nanofiber membranes, can remove 80% of Ni (100 mg/L) after 120 minutes (). However, in comparison with functionalized frustules, production costs of these other adsorbents are high. This being so, there is still a need for further investigations to improve the biosorption process and to offset costs of using functionalized frustules which would include the possibility of regeneration of the biosorbent and the recovery of metals for their potential reuse.
Diatomite, another alternative adsorbent, is much more comparable to the frustules of S. pinnata () as it also has high porosity, large surface area and small particle size. Like S. pinnata frustules, raw diatomite, possesses a weak affinity for metal ion binding, and functionalization is also required to enhance their adsorption capacity (). The potential of modified and raw diatomite to remove metals has been widely studied (; ; ; ; ; ), but there are some inherent problems. The intrinsic heterogeneity of raw diatomite and the presence of different impurities (such as metal oxides) can influence heavy metals removal potential of diatomite and can make the functionalization process of this material problematic, thus affecting the production of a reproducible adsorbent. In contrast, monospecific mass culture-derived frustules, present a purer and more predictable substrate, allowing for reproducible production that can be easily functionalized.
Conclusions
The results here reported indicate that functionalized frustules of S. pinnata are highly capable of removing Ni from aqueous solutions. The surface functionalization method here proposed avoids unwanted organosilane polymerization on the material surface, allowing for porous structure retention while granting consistent surface enrichment in specific metal-binding functional groups. The removal efficiency of functionalized frustules of S. pinnata is independent from the hydrogen ion concentration, in contrast with other bio-silica based adsorbents that are strongly dependent from pH, limiting their extensive use. In addition, the frustules used in the present study were essentially a by-product of diatom biomass cultivated in a controlled system for other purposes, therefore this approach valorizes the leftover of a diatom biorefinery and improves the economical sustainability for the production at large scale of this adsorbent. Finally, the use of frustules from a single species allows for a predictable and structurally homogeneous nanoporous material, making the functionalization process more reproducible by the development and optimization of an ad hoc protocol able to preserve frustule surface features, nanoporous patterns and morphology. The system here presented will be further characterized to determine the maximum Ni concentration removable per unit weight of functionalized frustules and to evaluate the removal capacity toward other metallic species. Different functionalization agents will be also considered to optimize the -NH2 and -SH surface concentration. With further investigations on the recovery and desorption mechanisms of metals and the original functionalized biomass, the possibility to further reduce costs would allow for much larger scale operations. Finally, the expansion of the diatom cultivation process, and the increased drawdown of atmospheric CO2, would certainly improve the ecological sustainability of the whole process.
Funding
This work was conducted in the framework of the project ‘AQUAFOOD’– “Microalgae for the removal of heavy metals and metalloids from water: safety of integrated food crops, recovery of algal products with high intrinsic/market value and recycling of water’’ (POR FESR Lazio 2014-2020) Grant to RC and SC.
Publisher’s Note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
Statements
Data availability statement
The original contributions presented in the study are included in the article/supplementary material. Further inquiries can be directed to the corresponding author.
Author contributions
RC and SS contributed to conception and design of the study. SS and NE organized the database. SS and SF performed the statistical analysis. SS, SF, NE, and RC wrote the first draft of the manuscript. SDS, SC, and ADG wrote sections of the manuscript. All authors contributed to manuscript revision, read, and approved the submitted version.
Conflict of interest
Author SF was employed by AlgaRes srl.
The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
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Summary
Keywords
diatom frustules, diatom biotechnology, diatom biomass, heavy metal removal, nanoporous silica, functionalization
Citation
Savio S, Farrotti S, Di Giulio A, De Santis S, Ellwood NTW, Ceschin S and Congestri R (2022) Functionalization of Frustules of the Diatom Staurosirella pinnata for Nickel (Ni) Adsorption From Contaminated Aqueous Solutions. Front. Mar. Sci. 9:889832. doi: 10.3389/fmars.2022.889832
Received
04 March 2022
Accepted
29 March 2022
Published
19 May 2022
Volume
9 - 2022
Edited by
Sergio Balzano, Stazione Zoologica Anton Dohrn Napoli, Italy
Reviewed by
Eldon R. Rene, IHE Delft Institute for Water Education, Netherlands; Tonmoy Ghosh, Indian Institute of Technology Indore, India
Updates
Copyright
© 2022 Savio, Farrotti, Di Giulio, De Santis, Ellwood, Ceschin and Congestri.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Roberta Congestri, roberta.congestri@uniroma2.it
†These authors have contributed equally to this work
This article was submitted to Marine Biotechnology, a section of the journal Frontiers in Marine Science
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