ORIGINAL RESEARCH article

Front. Met. Alloy

Sec. Mechanical Properties of Metals

Volume 4 - 2025 | doi: 10.3389/ftmal.2025.1635322

Influence of varying twin-roll casting conditions on the microstructure and texture development and mechanical properties of a Mg-6.8Y-2.5Zn-0.4Zr alloy

Provisionally accepted
  • Institute of Metal Forming, TU Bergakademie Freiberg, Freiberg, Germany

The final, formatted version of the article will be published soon.

In this study the influence of varying twin-roll casting (TRC) conditions on the microstructure, texture and mechanical properties of a Mg-6.8Y-2.5Zn-0.4Zr alloy (WZ73) was investigated. In particular the twin-roll cast speed and rolling gap were varied. Post twin-roll casting, the microstructure exhibits non-uniformity across the strip thickness and consists of a network-like arrangement of the long period stacking ordered (LPSO) phases and the α-Mg matrix. The α-Mg matrix is characterized by dobulites (flake-like structures). Various defects typical for twinroll cast strips were observed, along with a notable impact of casting conditions on the precipitation, morphology, and phase composition of the LPSO phases. The twin-roll casting speed significantly influences the resultant microstructural features. Higher casting speeds reduce the average equivalent deformation degree, leading to an increase in the phase fraction of LPSO structures but a reduction in thickness. Additionally, higher TRC speeds result in decreased solidification times, promoting inhomogeneity and segregation defects. These changes also impact the distribution of precipitates and strip temperature at the roll gap exit, delaying solidification and influencing centerline segregation thickness. Kink bands and yttrium-rich precipitates were present in all samples, with LPSO phases precipitating along grain boundaries. No dynamic recrystallization was observed. Texture analysis revealed basal and non-basal slip activation, with lower intensities at higher TRC speeds. The yield strength (YTS) and tensile strength (UTS) behaved similar whilst the elongation remained unchanged by the TRC conditions.

Keywords: Twin-Roll Casting (TRC), magnesium alloy, LPSO phases, microstructure, texture

Received: 26 May 2025; Accepted: 20 Jun 2025.

Copyright: © 2025 Ueberschär, Ullmann and Prahl. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence: Franziska Ueberschär, Institute of Metal Forming, TU Bergakademie Freiberg, Freiberg, Germany

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