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ORIGINAL RESEARCH article

Front. Mol. Biosci.

Sec. Lipids, Membranes and Membranous Organelles

Enhancing Tobacco Quality and Flavor Through Cold Plasma Treatment: Structural, Chemical, and Sensory Modifications

Provisionally accepted
Xiujuan  XuXiujuan Xu1Min  WangMin Wang2Qingzhao  ShiQingzhao Shi1Shan  LiuShan Liu1Weiping  YangWeiping Yang1Chunqiang  YangChunqiang Yang1Ji  MaJi Ma1*Renqi  WangRenqi Wang2*
  • 1China National Tobacco Corp Zhengzhou Tobacco Research Institute, Zhengzhou, China
  • 2Shaanxi University of Science and Technology, Xi'an, China

The final, formatted version of the article will be published soon.

Cold plasma (CP) treatment has emerged as a promising green processing technology for enhancing the quality of tobacco by modifying its physical structure and chemical composition. This study investigated the effects of CP on Zimbabwe and Yunnan tobacco, focusing on its impact on sensory attributes, microstructure, and molecular composition. CP treatment, optimized at 100 kV for 1 minute, enhances both the aroma and smoke smoothness, increasing sensory scores from 6 to 7. Scanning electron microscopy (SEM) revealed that CP treatment induced surface disruption, creating irregular pores and increasing the pore density, which could enhance drying kinetics. Nontargeted metabolomics analysis reveals 43 putatively annotated metabolites which are significantly varied after CP treatments (i.e., fold change > 3 and q-value < 0.05), which correlated with improved sensory characteristics. Among these annotated compounds, substantial changes in the lipidomic profile is identified, with specific reductions in highly unsaturated and ether-linked phospholipids. These findings suggest that CP treatment selectively modifies surface lipids, potentially improving tobacco flavor by reducing harshness and enhancing aroma release. Furthermore, the study confirmed the role of CP in reducing excess surface lipids, as demonstrated using soy lecithin-doped tobacco as a model system. Overall, CP offers significant potential for enhancing tobacco flavor and quality, with implications for more sustainable and efficient post-harvest processing.

Keywords: cold plasma, nontargeted analysis, LC-MS, Lipids, flavor, Non-thermal treatment

Received: 14 Oct 2025; Accepted: 17 Nov 2025.

Copyright: © 2025 Xu, Wang, Shi, Liu, Yang, Yang, Ma and Wang. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence:
Ji Ma, 43735874@qq.com
Renqi Wang, wangrq@sust.edu.cn

Disclaimer: All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.