Abstract
Aquaculture in exposed and/or distant ocean sites is an emerging industry and field of study that addresses the need to improve food security along with the challenges posed by expansion of urban and coastal stakeholders into nearshore and sheltered marine waters. This move necessitates innovative solutions for this industry to thrive in high-energy environments. Some innovative research has increased understanding of the physics, hydrodynamics, and structural requirements enabling the development of appropriate systems. The blue mussel (Mytilus edulis), the New Zealand green shell or green lipped mussel (Perna canaliculus), and the Pacific Oyster (Magallana gigas), are the primary targets for commercial exposed bivalve aquaculture. Researchers and industry members are actively advancing existing structures and developing new structures and methodologies for these and alternative high-value species suitable for such conditions. For macroalgae (seaweed) cultivation, such as sugar kelp (Saccharina latissimi), oar weed (Laminaria digitata), or kelp sp. (Ecklonia sp.), longline systems are commonly used, but further development is needed to withstand fully exposed environments and improve productivity and efficiency. In marine finfish aquaculture, three primary design categories for open ocean net pens are identified: flexible gravity pens, rigid megastructures, closed pens, and submersible pens. As aquaculture ventures into more demanding environments, a concerted focus on operational efficiency is imperative. This publication considers the commercial and research progress relating to the requirements of aquaculture’s expansion into exposed seas, with a particular focus on the cultivation of bivalves, macroalgae, and marine finfish cultivation technologies and structural developments.
1 Introduction
Urban expansion into agricultural land has begun to impact food supply () and portends a similar trend in aquaculture due to increased anthropogenic activity in coastal areas. Currently, aquaculture sites are concentrated in sheltered bays and regions with low exposure to wind, currents and waves (Milewski, 2001; ). However, ocean space near population centres is increasingly occupied by other industries and stakeholders resulting in reduced potential aquaculture carrying capacity through physical, ecological, and social limitations (; ; ; Smaal and van Duren, 2019; Wijsman et al., 2019; ; Mascorda Cabre et al., 2021). In addition, extractive aquaculture, such as production of bivalves and macroalgae, require larger production scales than fed aquaculture to be viable () necessitating more water space in a diminishing area. Extending aquaculture from sheltered sites into more exposed and/or distant sites increases the energy, through larger waves and stronger water currents, impacting structural design, material choices, species selection, and commercial viability (; ; Dewhurst et al., in review; ; Stevens et al., 2008; Morro et al., 2022). Advancement into exposed and/or offshore areas will require increasing robustness of equipment, improved installation protocols, reviewed health and safety protocols, and robust infrastructure maintenance protocols (, ).
Terms, such as “offshore aquaculture”, “open ocean aquaculture” or “exposed aquaculture”, are frequently used, although there is no differentiation between these terms or descriptive definitions currently. As a result, they are used entirely interchangeably and there is no clear categorisation. The definition of “exposed”, “offshore”, and “open ocean” aquaculture has been discussed in as well as in , who discusses the various parameters, which impact farming at these sites (Figure 1). In the following, we will use the term “exposed”, as this article is focused on the extension into exposed conditions and about the adaptation of aquaculture farms to harsh weather conditions, irrespective of distance from the shore.
Figure 1
This publication considers the current trends of bivalve, macroalgae and marine finfish commercial systems found in sheltered waters and investigates the requirements enabling the advancement of these aquaculture species group into the exposed waters. Marine shrimp cultivation is not discussed in this article despite being an important aquaculture species, as there has been limited successful activity in exposed environments.
2 Information sources
Peer-reviewed articles from relevant journals and publications from grey literature (reports, expert opinions, other articles, etc.) were used to research data. The authors also had access to a very broad, global network of scientists working in the field of exposed aquaculture. In addition, data collection was supported by collaboration between international research projects/working groups, (ICES1 WGOOA2, ICES WGSEDA3, ARPA e4, etc.).
3 Species and technology: a comparison of the requirements between sheltered and exposed sites
Certain traditional aquaculture production methods and technologies that have been used in sheltered water for decades may be mentioned here but not discussed in detail if they are not pertinent to the advancement into an exposed farming environment. Structures that have developed more recently and that have been considered and tested in exposed areas are the focus of this manuscript.
Many technologies that withstand the extreme conditions on the high seas, i.e. exposed and/or offshore, are at an early stage of development (
Advancing from sheltered into exposed ocean environments demands a number of adaptations due to the increased energy that the structures, vessels, and species will endure. The change required is to avoid the energy forces or increase the ability of the structures, and relevant supporting infrastructure, to withstand damaging energy. To avoid energy, the structures can be partially or fully submerged (
Taking a structure that has been successful in the inshore and sheltered regions, enlarging ropes and floats, and placing it into an exposed site (i.e. evolving the gear) can be a successful strategy in some instances but has its limitations. We refer to this type of modification of existing system design, which only undergoes a slight change in size and weight, as an evolutionary adaptation. The structure may survive but the organisms being cultured will not be able to endure the response of the structure to the extra energy found at the exposed site resulting in stressed, damaged, detached crop, or mortality. A revolutionary approach requires unique solutions and new strategies (such as efficient submerging equipment) or innovative, novel equipment, probably with materials not commonly used before under marine environmental conditions. Linear systems and marine finfish pens lend themselves well to modification or revolutionary (as opposed to evolutionary) adaptation to higher energy while maintaining their production efficiency.
3.1 Bivalves
Globally, there are a number of molluscan bivalve species including scallops, clams and oyster species cultivated in sheltered environments (Wijsman et al., 2019) and nine prominent cultivated species of mussels (
Mussels (e.g., Perna sp. Mytilus sp. etc), oysters (e.g., Crassostrea sp. Magallana sp.), clams (e.g., Quahog, Mercenaria mercenaria, Manila clam, Venerupis sp., little neck clam, Protothaca sp. etc.), and scallops (e.g. Aequipecten sp., Argopecten sp., Chlamys sp., Pecten sp., etc.) are good candidates for exposed ocean production, however, there is limited exposed ocean cultivation activity with all four of these shellfish. Therefore, discussion will be limited to inshore and experimental exposed ocean systems.
3.1.1 Trends of current commercial bivalve aquaculture in sheltered systems
The most productive systems for the cultivation of bivalves in sheltered areas range from bouchots, rafts, seabed cultivation and linear systems, such as the New Zealand long line (
The use of linear systems, particularly in bivalves, appears to be directly related to the efficiencies these systems offer associated with space utilisation, and ease of use for seeding and harvesting (
3.1.1.1 The New Zealand longline system – green-lipped mussels
In comparison to the European longline version, the sheltered New Zealand mussel longline systems have a double backbone (header rope) with floats (approximately 300 litres in size) spaced evenly along the length of the backbone (Figure 2A) (
Figure 2

(A) Schematic of a general design of a mussel longline system in sheltered areas. The backbone has dropper lines hanging down perpendicularly being held at the water surface by buoys. This is normally configured as a “double backbone” which equates to two header ropes running parallel with floats in between. (B) Schematic of a general design of a mussel longline system for exposed sites. The backbone with the dropper lines is submerged and flotation at the surface is reduced. This is normally configured in a single backbone which is a single header rope from which floats are attached.
3.1.1.2 The Smart Farm™ - blue mussels
The Smart Farm (Figure 3A) has made two primary advancements from a standard mussel cultivation system with many individual surface floats: the utilisation of a continuous inflatable float in the form of a High Density Polyethylene (HDPE)-tube, about 310mm in diameter and usually 100m long, from which a culture net is suspended with weights at its lowest edge. The structure parameters and floatation vary according to the energy environment. The second is the husbandry and harvesting is carried out in the water with bespoke brushing equipment which is mounted on the vessel. All activity is machine driven improving staff safety. Vessel size can vary according to the volume of the operation and the environment. At this time, Smart Farm utilises only wild caught spat.
Figure 3

(A) The Smart Farm long tube with suspended culture net (copyright, Smartfarm). (B) The Flipfarm (copyright Flipfarm) oyster system showing the linear configuration of the baskets being rotated (flipped) on the barge.
3.1.1.3 Flipfarm™ (New Zealand - Pacific Oysters - Magallana gigas)
The Flipfarm (Figure 3B) is a semi-autonomous linear system for growing oysters in sheltered waters. It is a floating linear system with oyster baskets at the surface. The baskets are spaced evenly and perpendicular to the central spar around which the basket can rotate. Each basket provides its own flotation. Periodically a small vessel (8 to 15m) with bespoke equipment runs alongside, and parallel, to the baskets flipping them over and exposing fouling to the air and redistributing the oysters within the basket. After a short period of exposure, the baskets can be flipped back to submerge the oysters. Baskets can also be brought into a servicing zone on the vessel in a semi-autonomous, continuous basis at which time each basket can be stocked or harvested. Staff effort is reduced, and safety increased in handling the oysters with this system. The Flipfarm is reliant on hatchery produced oyster spat as it requires unattached individuals.
3.1.1.4 Vessels
Current vessels utilised for inshore green shell and blue mussel longlines are 15 to 45m long, up to 6m in width and generally flat bottomed. The flat bottom reduces the influence of water currents on the hull, but it makes handling more difficult. It is more likely to turn to the wind due to the windage of the surface structure and no or limited keel. The smaller vessels are used for sampling crop for harvestability and minor maintenance. A minimum of two individuals operate the vessel for efficiency and safety reasons. The larger vessels can accommodate 6 staff and undertake any maintenance, seeding or harvesting required by the operation. The deck is configured to optimise processing space and storage space for spat/seed/product. Vessels used for on-bottom culture are between 34 and 46m long and can be up to 10m wide. Smartfarm support vessels, compared to the other vessels, have a very large loading capacity to be able to transport mussels between cultivation areas or from the nets of the Smartfarms. A self-stabilising system with movable steel piles is used in the case of the Smartfarm when installation work is carried out on the tube, or support piles are driven into the ground on both sides to attach the tube. If the mussels are returned to the cultivation areas for further grow-out to market-size, an internal flushing system is used. It flushes the mussels out of the vessel storage holds, allowing them to fall to the seabed and anchor themselves.
3.1.2 Trends enabling advancement of molluscan bivalves into exposed sites of current commercial aquaculture systems
Bivalve linear systems lend themselves well to modification or revolutionary (as opposed to evolutionary) adaptations, and they can be adapted to higher energy environments while maintaining their production efficiency. To successfully extend a linear system into exposed conditions it has to avoid the higher wave energy found at the exposed site by either reducing its surface buoyancy or be fully submerged while still supporting the crop. This is achieved through reducing buoyancy (e.g. float size and shape), transferring energy to the main cultivation structure i.e. reducing the number of floats on the surface, reducing the number of header ropes, or completely submerging the structure (Figure 2B). The most effective transition of a linear system that is in commercial use in exposed regions can be found in New Zealand, Europe, and the USA (Newell et al., 2021). The most successful exposed aquaculture sites are in deeper water reducing the influence of the interaction of large waves with the seabed, where energy increases inversely-proportionately to depth (
Moorings are varied and generally have to offer greater purchase or mass to maintain their position in higher energy situations. Drag embedment anchors (e.g. Danforth anchors) can be used, however there are generally more than one per mooring line. Concrete blocks (both flat bottomed or shaped bottomed for suction) are used, however they are generally required to be very large and heavy which becomes very cumbersome and expensive to handle and deploy. In sandy or muddy sea beds, heavy but flat shaped anchor stones make it much safer as a mooring as the increased surface area at the seabed “sucks” itself into the sediment. Screw anchors (also known as helix anchors) are becoming more prominent (Newell et al., 2021) as they do not drag, can be positioned accurately, and many can be held on an installation vessel deck at one time and installed in one day. Their use and reliability are dependent on the substrate into which they are being drilled. They can be shaftless or have a shaft with attachment points at the top or on the side of the shaft. Attachment from the screw anchor to the structure may have a large link chain and then a rope or just a rope. Though, in comparison to the use of small anchor blocks, the deployment of screw anchors can be costly and depending on the mooring depth. However, as the anchor block increases in size the cost of the block and deployment may exceed that of screw anchors. Should the sites require decommissioning and complete recovery of moorings, then drag anchors and smaller concrete blocks will be the least problematic. Larger concrete blocks, or shaped blocks (which increase suction to the seabed) will be difficult to dislodge. Some blocks have eyes mounted at the edge of the mooring which can be utilised to break the suction with the seabed, but these can be difficult to access in deep water with limited diver access. Screw anchors, particularly the shaftless variety which are driven several meters deep into the substrate, will be difficult if not impossible to recover as they are metal they will erode over time.
3.1.3 Examples of exposed bivalve aquaculture farms
In New Zealand, the most exposed farms are in 30 to 70 m of water with a 50-year significant wave height anticipated to be 7.6m and a water current speed maxima of 0.6 m/sec. The main species grown is Perna canaliculus. The structures consists of up to 200m of growing header rope and the mooring legs (from header rope to mooring) are 3 times the depth. The moorings consist of screw anchors. In these systems the header rope has been reduced from 2 lines to 1 and most of the floatation is submerged to 9m (Figure 2B). More flotation is added as the crop grows. The header rope has enough slack in it to allow it to be brought to the surface, in an apex, by vessels. The equipment has been upgraded for strength with the header ropes being increased to 44mm with diameter and different floats being tested (shape, volume, attachment methods) to assist with the durability and maintenance of the structure. Each header rope has approximately 4000m of continuous longline on which the mussels are grown.
Service vessels are up to 40m long and can operate in swells of up to 1.5m which in normal years is approximately 72% of the year.
3.1.3.1 Submersible Long Tubes
Longtube systems, such as the Smart Farm, are usually installed at the water surface, but due to the HDPE-tube floats they can also be modified to be submerged (Figure 3A). It has a net on which to culture mussels (Mytilus edulis) as opposed to the continuous longline system. The nets have an advantage over dropper lines in that the mesh transfers wave energy across its surface and the nets act as a single unit. Dropper lines respond independently to energy transfer and will interact with each other resulting in the loss of crop and greater maintenance. A further development of the long tube is that the hollow buoyancy tube can be fitted internally with additional inflatable smaller tubes (Tayler et al., 2022). These smaller tubes can then be filled with air, depending on the position of the overall structure in the water column or on the water surface. In this further development, one end cap of the long tube is open so that water can flow into the spaces between the tubule bundles. The cap on the other tube-end is equipped with valves which supply the inner smaller tubes with inflating air when buoyancy is needed. This means that only the volume of the inflatable smaller tubes needs to be calculated when assessing the sinking or floating, which makes operation much easier. One smaller tube within the main tube is always filled with air (3 bar). This guarantees a minimum buoyancy so that the system will not sink to the seabed if it is lowered without appropriate inflation.
3.1.3.2 Shellfish tower
The shellfish tower (
Figure 4

Illustrations of the shellfish tower design for the southern North Sea (modified after
Figure 5

Modified “Seaweed-Tower”. (A) The star design which increases the surface area for growing seaweed. (B) The cylinder system providing a plain surface area for growing seaweed. (C) The chequered design for growing seaweed as a Polyoxymethylene (POM) lab model. (D, E) Dimensions of the Seaweed-Tower from side and top view.
3.2 Macroalgae (seaweed)
A number of macroalgae species are cultivated worldwide, which come from the three groups of green (Chlorophyta), red (Rhodophyta) and brown algae (Phaeophyta) (
In contrast, there is concern that upwelled water may reduce surface temperatures and effect the carbon balance (
Although bio-stimulants, high value foods, and fermented feeds are increasing the value of macroalgae, generally macroalgae only yield a small profit margin and must therefore be cultivated in large-scale farms and with carefully considered efficiency. In Asia, beta components from macroalgae are part of people’s daily diet creating demand and value for the unprocessed products. Elsewhere, it is more often about the components, such as phycocolloids (agar, alginates, carrageenan) as well as bioactive substances and other ingredients (
3.2.1 Trends of current macroalgae commercial systems
For both sugar kelp and Wakame, cultivation begins in the laboratory, where young sporophytes are grown on ropes according to the reproductive cycle via zoospores. Once the macroalgae is planted at sea, kelp thalli can grow up to 2-5 m long or even longer and will be harvested between 6-8 months after deployment (Pereira and Yarish, 2008; Redmond et al., 2014). Following
Figure 6

System design and concept of macroalgae cultivation devices. (A) Longline (backbone) system with floating buoyancy and seaweed culture unit hanging perpendicular in the water column. (B) large grid design with floating buoyancy and rectangular culture units. (C) Connection devices with (C1) rings as coupling centre piece; (C2) connection of floats to the backbone within the strands of the rope or (C3) by using metal tiles. (D) Ladder construction with culture units attached to the multiple backbone of the system. (E) Unit at one end of a backbone with different anchors, holding devices (chains, ropes), and floatation. (F) Different buoy shapes and dipping depths when riding the swell. (G) Backbone with floating and submerged flotation as well as the “unusable segment”. Modified after
3.2.2 Trends enabling advancement of macroalgae into exposed sites
Most cultivation systems for seaweed deployed in exposed areas between 1985-2015 were comprised of ropes (horizontal, vertical) and in some cases cages or rope nets were installed (
Research into macroalgae aquaculture at offshore sites in Germany began in 1992 with an initial prototype of a circular farm design (
Figure 7

Offshore-ring device for the cultivation of extractive species. (A) Ring construction for the culture of sugar kelp (Saccharina latissima) at exposed locations. (B) Metal cuffs, to which the upper and lower crow’s feet, the ring tube, and the carrier ropes are attached to provide better attachment and strength during rough conditions. (C) Central guide ring with attached carrier ropes and culture lines to avoid entanglement. (D) Transition between the central steel cable of the mooring and that of the lower crow’s foot. (Modified after
Whale entanglements in marine gear are a major concern along the North Atlantic US coast. Although there are no documented whale entanglements with aquaculture equipment in this area, incidences involving fishing gear such as gillnet or pot lines resulted in rope wrapping and knotting around whale fins, flukes, or jaws. To help resolve this issue, a submerged, stiff, composite kelp farm structure was developed and deployed at an exposed site near Saco Bay, Maine (Figures 8–10) (Moscicki et al., 2024;
Figure 8

Kelp cultivation structure with four modular “tiles”. Each tile represents a semi-independent array of kelp cultivation lines, deemed “tiles”, each with four associated moorings extending outwards from the corners. Kelp cultivation lines extended parallel along the long side of the “tile”, between header lines on either end.
Figure 9

An illustration of a 12 mm diameter fiberglass rod bending and breaking, by a human. The same would happen, in theory, if a whale hit the rod, bending, breaking and swimming on, resulting in loose lines to entangle marine mammals.
Figure 10

(A) Fiberglass rebar with terminations being loaded onto a vessel for deployment. (B) Photo of sugar kelp (Saccharina latissima) growing on the fiberglass rod.
3.2.3 Examples of exposed macroalgae aquaculture farms
Worldwide macroalgae aquaculture farms, which are located in highly exposed waters, are rare. Most of the farm structures that have been and are being built in such high-energy environments are more for research purposes and are still at an early stage of development. Therefore, in the present paper we decided to include examples of farms that can at least partially experience strong currents and higher waves.
A good example of a farm that is exposed to medium to large waves and currents, cultivating sugar kelp is Ocean Rainforest Sp/F based off the coast of the Faroe Islands. The technology of the farm is called ‘Macroalgal Cultivation Rig’ (MACR). The 500m long horizontal backbone is tensioned 5-10m below the water surface, held in position by up to four steel anchoring systems at the beginning and end, and buoyed into position in the water column. The line is connected between buoyancy devices and the cross lines, which makes operations and maintenance (O&M) easier. With this system, about 30 tonnes of sugar kelp per hectare per year can be achieved (
Engineering tools have been adopted by the University of New Hampshire in the Gulf of Maine. This has allowed kelp farming systems based on parallel, tensioned longlines to move to sites that may be exposed at certain times of the year. Finite element modelling (AquaFE) and physical scale testing in a wave basin provides preliminary data for their survival offshore (Moscicki et al., 2022). In addition, environmental monitoring buoys are placed close to the farm and measure temperature, dissolved oxygen, salinity, chlorophyll, dissolved organic matter, turbidity, pH, and nitrate as well as currents and waves. Storm events are recorded and loads on the mooring lines are measured to validate and update the AquaFE modelling software that aids in these efforts (
The above-mentioned project funded by the ARPA-E-program was based on a farm that was exposed to stronger currents and higher waves at certain times of the year (
For the farming of Ulva sp. In the EEZ of the German Bight, a design adapted from the Shellfish Tower was deployed (
3.3 Marine Finfish
Marine finfish are the most diverse group of marine species that are farmed although only a few species have been produced or trialled in exposed environments. Salmonids, primarily Atlantic salmon (Salmo salar) and steelhead trout (Oncorhynchus mykiss) have received the most attention as they are the predominant species produced in several major aquaculture nations, particularly those with advanced net pen industries (e.g. Norway, Chile, Scotland, Canada;
Other species are receiving attention, particularly those suitable for tropical climes where the occurrence of hurricanes, typhoons, and other extreme weather events make almost any location at risk of encountering high energy conditions. Cobia (Rachycentron canadum) and several species of Seriola have been produced in commercial farms at exposed locations. Most species being farmed or considered for production at exposed sites are higher value fish as the high unit price is needed to overcome higher equipment depreciation and operating expenses. That price pressure may lessen as more high energy farms are started, enabling equipment to be produced in larger quantities, more vendor options to become available, and operating procedures to streamline.
3.3.1 Trends of current marine finfish commercial aquaculture systems
Marine finfish in sheltered locations are overwhelmingly produced using floating gravity pens (
The pens are typically moored to a grid system composed of surface floats connected to anchors such that tension is maintained on all components (
The fish are fed using one of two methods. Air-driven feed lines connected to a barge are the predominant method for delivering feed at salmon farms while farms in other locations often use “feed cannons” or are hand fed. In both cases, feed is delivered at the surface. Other farm operations such as harvesting are also dependent on surface access to the pen.
3.3.2 Trends enabling advancement of marine finfish farming into exposed sites
There are three broad categories with respect to net pen design employed in marine fish aquauclture; flexible gravity pens designed to conform to wave motion, rigid megastructures designed to resist wave energy, and submersible pens designed to evade the strongest surface energy (Wang et al. (2024) although
Flexible gravity pens designed for open ocean environments differ from their nearshore counterparts being larger and utilising more highly engineered designs and materials. These pens are generally less robust than submersible pens or megastructures but are a cost-effective option for sites with less extreme conditions or longer period waves.
Rigid megastructures such as SalMar Aker Ocean’s Ocean Farm 2 or Pan Ocean Aquaculture and De Maas’ Semisubmersible Spar Fish Farm resemble offshore oil platforms more than aquaculture net pens. Nordlak’s HavFarm is another model that uses different design concepts. The HavFarm is 430m long and 54m wide (Wang et al., 2019;
Submersible pens can have different designs with some being fully enclosed at all times and designed to be operated in a submerged position, while others resemble surface pens and are intended to be operated at the surface most of the time to enable operations similar to traditional pens (
Figure 11

Innovasea’s SeaProtean pen is designed to look and operate like a surface pen, but with the ability to submerge during inclement weather.
Figure 12

Innovasea’s Seastation pen in the submerged (A) and surfaced (B) position.
Norwegian development licenses have been effective in encouraging the development of novel farming systems design for exposed environments (
3.3.3 Examples of exposed marine finfish aquaculture farms
Open Blue Sea Farms13, located in Panamá, grows cobia (Rachycentron canadum) in 64 m of water. The site is exposed to the full fetch of the Caribbean Sea causing rough but manageable conditions during normal operations but conditions during a 50-year storm can be quite extreme (
Blue Ocean Mariculture, located in Hawai’i, experiences both rough normal conditions and episodic extreme events from hurricanes. During normal operating conditions, the farm is in the lee of the Big Island of Hawaii creating moderate energy conditions. However, the 50-year return conditions show extreme high energy conditions (
Santomar, located in Baja California Sur, Mexico, is a more protected site with calm conditions most of the time, but experiences hurricanes which can cause potentially damaging conditions (
SalMar Aker Ocean operates two Atlantic salmon farms in exposed conditions. The Ocean Farm 1 is located near Hábranden, Norway, has a significant wave height of 5.5m and their Arctic Offshore Farming site near Fellesholmen, Norway, which has a significant wave height of 6.6m (Romuld, 2024). Both farm sites use rigid megastructure type pens. The Ocean Farm 1 is 64m tall and 110m in diameter, while the two systems at the Arctic Offshore Farming site are 78.5m tall and 78m in diameter (Romuld, 2024). The Arctic Ocean Farming site uses a double net with the top net 10m below the surface, limiting the salmon’s access to surface waters.
3.3.4 Other important developments “Attachment and Release systems”
If a structure is submerged to the point where there is only a marker float on the surface, a release mechanism is required to allow the structure to the surface for operations and maintenance. There are limited options at this time although there are some functional systems in pre commercial development. The most functional at this time is the patented set and forget system (Figure 13) found in conjunction with the Shellfish tower
Figure 13

The set and forget clamp showing the housing in which there is a cone shaped taper into which the two half shells (green and tan) encompassing the rope are situated. (A) the clamps (green) and its opposing clamp (tan) are shown seated and the rope clamped between them. Pushing the housing down releases the two clamps (B) (green) and its opposing clamp (tan) which liberates the rope and allowing free movement.
Each half that sits in the taper has a toothed groove of the appropriate rope diameter (when under tension the rope diameter will reduce). The mooring rope goes through this mechanism. A hydraulically driven unit is attached to the top of the mooring rope which moves down the rope pushing the shellfish tower before it. At the desired depth the unit will stop and start coming up the mooring rope. The rising shellfish tower results in the mooring rope interacting with the two halves of the cones (green and tan in Figure 13) and the halves are pulled into the taper and tighten onto the rope holding the structure in place. When the structure is required to be released, the hydraulically driven unit or decoupler is sent down the mooring rope to disengage the two halves in the taper, releasing the rope and the buoyancy brings the shellfish to the surface.
A second system is being tested in New Zealand with the research project Nga Punga o te Moana14, which is used to attach ropes under tension. It relies on a coupler which consists of a male and female assembly, each attached to the ends of a rope that one needs to join. This system is being used on submerged longline systems to pull the structure under water and affix it such that it remains submerged. A simple release line is on the surface which can be used to trigger a release mechanism which allows the structure to surface.
4 Modern system design
4.1 Modelling
Several precursors were required to advance exposed aquaculture including computing tools such as finite element methods [FEM] and computer assisted design [CAD] (
Modelling is an effective means of testing new aquaculture structures in their early phases of development. It allows for rapid exploration of different prototypes under a variety of ocean scenarios.
Static modelling (the state of a structure at a specific point in time) is useful to determine whether there is sufficient buoyancy and ballast in the optimal places of an aquaculture structure for it to sit in the desirable part of the water column. Dynamic modelling (focusing on the system behaviour and interactions between components) is necessary to capture the influences of waves and currents.
For simpler line-based structures, programs such as Orcaflex™ are relatively straightforward and fast-solving model. Some limitations of programs such as Orcaflex are that they cannot easily replicate objects with complex geometries and they only account for the effect of the structure on flow – which may be important where parts of the structure are blocking flow or cause flow to accelerate downstream. However, Orcaflex also does not model internal flow structures such as where some parts of the flow go around the object while other parts go through (e.g. an intake and pipe).
For structures with unusual geometries, structures where turbulent processes are important, or where drag and lift dynamics are important, a more complex CFD (computational fluid dynamics) model (e.g. fluent, openFOAM, reef3d) will likely need to be adopted. The more complex the model, the more computational power is required to solve it, and the longer it will take to solve. This can slow down the modelling process.
After initial sandbox design, modelling can also be undertaken to further refine aspects of design. Reducing drag, optimising lift, or reducing turbulence generation will require more complex CFD modelling. Modelling does however provide the means to study, test and de-risk innovative ideas quickly and relatively cheaply prior to committing to the development and deployment of prototype structures.
Wave tanks, flow tanks, and various other test tanks that can simulate ocean conditions are more readily available than they have been in the past, usually through academic institutions. These facilities allow for the testing of scaled-down models which can generate representative empirical data on drag coefficients or relevant factors (Swift et al., 2006).
4.2 Materials
Materials are advancing and there are an increasing number of materials available for structures and crops. Different materials offer durability, corrosion resistance, abrasion resistance, longevity, flexibility, cost effectiveness, and recyclability, however there are few, if any, that will offer all these parameters. Selection of materials is incredibly important as they will have a significant influence on the success of any enterprise.
HDPE is used across aquaculture as it has excellent strength, toughness, erosion and UV resistance, and inertness (Wesley, 2020). In shellfish, macroalgae, and marine finfish aquaculture it is used primarily for floatation. Floats range in size from marker floats and 300l backbone (header rope) support floats (
Fish pen floatation rings have been made with HDPE or other polymers. There is increasing research into the behaviour of pen nets in various conditions (
Polyethylene and polypropylene are also used extensively for ropes to secure the structures (moorings etc.) but also for the growing media (e.g. mussel cultivation ropes) (Newell et al., 2021) and are well suited to the demands required of them (Maddah, 2016;
As useful as these plastics are, they are contributing to the microplastic load in the marine habitat (
Exposed environments lend themselves to different materials for marine finfish containment nets. Low energy sites often use a woven net of nylon or Dyneema (an ultra-high-molecular-weight polyethylene), which are also used at exposed sites, but the stronger forces make other options that can reduce drag more attractive. Some farms are using an extruded monofilament of PET plastic called Kikko net which creates less drag and fouls slower than fibrous nets (
4.3 Future developments
The ongoing development of genetic tools will have significant implications in advancing the production of efficient and environmentally tolerant aquatic organisms. This is a necessity when taking organisms into different environments and in view of the influences of climate change. More rapid growth rates through selective breeding reduce the time organisms are in production, which in turn reduces the exposure period, husbandry requirements, and costs. Value added characteristics (e.g. uniform sizes and shapes), will contribute to the viability of operations. The production of triploid bivalves has the benefits of maintaining condition of the animal for longer periods than diploid organisms, alleviating the necessity to lose condition and harvest prospects during inclement weather at inshore but mainly at exposed sites. New materials such as composite growing rods are being tested which address some issues (e.g. marine mammal entanglement) as they will not wrap or fold over appendages and entangle the organism (Moscicki et al., 2024).
Environmental and structure sensors will become more important with increasing exposure. Knowledge of the conditions at the site, under the water and on the structure, will significantly improve management, efficiencies, survivability, and reduce costs. Fortunately, sensors are becoming cheaper and more robust, however the ability to overlay data sets to develop predictability and assessment tools is still in its infancy.
5 Discussion
In terms of knowledge, development, and advancement of commercial production in exposed sites, marine finfish aquaculture are far in advance of bivalve aquaculture, which in turn are more advanced than macroalgae production. Some of the advancement can be related to the value and demand for fish but every fish is cultivated for a single purpose - food (with a few cultivated species to assist with husbandry such as lumpfish, Cyclopterus lumpus) i.e. a protein source. There is generally sufficient value in the fish for expansion to exposed sites to be viable. Bivalves are also cultivated for food but are of lower value and therefore expansion is more tentative and requires far larger space. Although macroalgae have been cultivated for millennia for food (
Although there are specific requirements for the farming of bivalves, macroalgae and marine finfish, there are some common characteristics which are found across all exposed ocean structures: all are subjected to greater forces; all will require more robust design; modified and more robust mooring systems are required; and suitable and cost-efficient materials must be identified.
To endure the greater energy in exposed situations, increased structural integrity and maintenance requirements are needed which result in escalating costs (
Macroalgae aquaculture is a challenge in that, with the exception of a few deep-water kelps, species must remain close to the surface in the sunlight. Novel approaches are being developed to address the ability of structures to tolerate the surface energy (St-Gelais et al., 2022), be marine mammal friendly, and be commercially viable (Moscicki et al., 2024). In some respects, however, the (in)ability of the specific species of macroalgae tolerance of energy being propagated may override the energy tolerance of the cultivation structure as the macroalgae may be damaged before the structure is stressed.
6 Conclusions
6.1 Limitations
This manuscript mentions social license, however as it is a topic deserving of its own manuscript it is covered elsewhere in this special issue by
There are many parameters that should be considered when selecting a site for aquaculture. One of these is the provision of power for vessels and operation of equipment (as found on some marine finfish farms). Consideration should be given to the efficiency and carbon footprint of the derived power. This has not been discussed in this manuscript due to the diverse and now expanding (e.g. battery and hydrogen fuel cells) opportunities provided by alternative power sources.
6.2 Current obstacles
De-risking the expansion into exposed oceans is key. Only in recent years have the risks (cost and environment) become known as exposed ocean endeavours are successful, which is providing greater enthusiasm to innovate and succeed in this environment. However, there is still some way to go.
The exposed ocean aquaculture environment is relatively unknown from an oceanographic perspective simply due to the fact that many of the sites have not been assessed for aquaculture parameters. Assessments are required to determine the species and equipment required for the site. Certain assessments take time, e.g. growth rates, fouling assemblages, hydrodynamics over a season, etc. These assessments can be costly and require permits which are time consuming.
Social licence is very important and not limited to exposed ocean usage. However, a lack of knowledge of a site (and aquaculture in general) can lead to misconceptions and inadvertent conclusions leading to complications with permits, etc.
Materials to be used on the exposed sites are available, however there are requirements that will facilitate increased reliability, durability, and efficiencies. In addition, they would preferably be recyclable and relatively inexpensive. They should also lead to future semi or full automation. There are very few, if any, materials which currently can meet all these requirements.
It is unknown how some species will respond to the environment and new structures. Therefore, new methods (husbandry, harvesting, and operations) need to be developed. This will be followed by health and safety requirements for the crews.
In some instances (e.g. macroalgae) products and markets need to be further developed. There is an issue of balance between the demands of the markets and the expansion of aquaculture sites. The ability to expand both simultaneously in sync with each other is a desirable but difficult task.
The value of products grown in exposed ocean sites have to cover the extra cost of equipment and operations that the exposed environment imposes on a business.
The advancements that have enabled farmers and researchers to utilise higher energy environments have come primarily from: engineers identifying issues and advancing technical feasibility of materials and structures; researchers studying species suitability and requirements and the environment and net benefits. These advancements have been successful as the examples described indicate. However, the expansion of the aquaculture industry into exposed waters and the contribution to sustainable development goals (Troell et al., 2023) has not been as fast or extensive as the market demand for seafood or spatial opportunities in exposed waters warrants. The perceived risk, increased capital costs, and more difficult operations remain as major deterrents for new entrants into this sub-sector.
One of the motivations of this manuscript is to broaden awareness for the advancements that make exposed farming feasible, and to highlight the success that some groups are having. Yet, further work is required to get the cost of goods sold from exposed farms consistently in line with products from wild fisheries or sheltered farms as they are effectively perfect substitutes, or new to the market.
Statements
Data availability statement
The original contributions presented in the study are included in the article/supplementary material. Further inquiries can be directed to the corresponding author.
Author contributions
KH: Conceptualization, Funding acquisition, Investigation, Methodology, Project administration, Supervision, Writing – original draft, Writing – review & editing. NS: Investigation, Methodology, Writing – original draft, Writing – review & editing. TS: Conceptualization, Investigation, Methodology, Validation, Writing – original draft, Writing – review & editing. MC: Investigation, Methodology, Validation, Writing – original draft, Writing – review & editing. BC: Methodology, Validation, Writing – original draft, Writing – review & editing. TD: Methodology, Validation, Writing – original draft, Writing – review & editing. WI: Methodology, Validation, Writing – original draft, Writing – review & editing. BB: Conceptualization, Investigation, Methodology, Validation, Visualization, Writing – original draft, Writing – review & editing.
Funding
The author(s) declare financial support was received for the research, authorship, and/or publication of this article. This manuscript was partially funded by the New Zealand Ministry of Business, Innovation and Employment through the “Nga Puinga o te Moana” program (CAWX2102).
Conflict of interest
Author BC-P was employed by the company Ecological Aquaculture International, LLC. Author TD was employed by the company Kelson Marine Co. TS works is employed by Innovasea.
The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Publisher’s note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
Footnotes
1.^International Council for the Exploration of the sea
2.^ICES Working Group Open Ocean Aquaculture
3.^ICEA Working Group on Social and Economic Dimensions of Aquaculture
4.^Advanced Research Projects Agency – Energy, U.S. Department of Energy
7.^A Boost to the Biological Carbon Pump « World Ocean Review
8.^https://aquavitaeproject.eu/
9.^David & Lucil Packard Foundation 2019
10.^www.innovasea.com/open-ocean-aquaculture/submersible-aquaculture-systems/seaprotean-pen/
11.^https://www.badinotti.com/marine/submergible-cages/
12.^https://www.akvagroup.com/sea-based/deep-farming-lice-control/
14.^Nga Punga o te Moana, Ministry of Business, Innovation and Employment funded project, New Zealand.
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Summary
Keywords
aquaculture structures, marine bivalves, macroalgae, seaweed, exposed ocean, marine finfish
Citation
Heasman KG, Scott N, Sclodnick T, Chambers M, Costa-Pierce B, Dewhurst T, Isbert W and Buck BH (2024) Variations of aquaculture structures, operations, and maintenance with increasing ocean energy. Front. Aquac. 3:1444186. doi: 10.3389/faquc.2024.1444186
Received
05 June 2024
Accepted
16 September 2024
Published
31 October 2024
Volume
3 - 2024
Edited by
Charles Weirich, NOAA National Sea Grant Office, United States
Reviewed by
Damon Howe, University of Tasmania, Australia
Kevin Madley, NOAA Physical Sciences Laboratory, United States
Gonzalo Tampier, Austral University of Chile, Chile
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Copyright
© 2024 Heasman, Scott, Sclodnick, Chambers, Costa-Pierce, Dewhurst, Isbert and Buck.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Kevin G. Heasman, kevin.heasman@cawthron.org.nz
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