Abstract
Smart materials are able to react to different stimuli and adapt their shape to the environment. Although the development of 3D printing technology increased the reproducibility and accuracy of scaffold fabrication, 3D printed scaffolds can still be further improved to resemble the native anatomy. 4D printing is an innovative fabrication approach combining 3D printing and smart materials, also known as stimuli-responsive materials. Especially for cardiovascular implants, 4D printing can promisingly create programmable, adaptable prostheses, which facilitates implantation and/or create the topology of the target tissue post implantation. In this review, the principles of 4D printing with a focus on the applied stimuli are explained and the underlying 3D printing technologies are presented. Then, according to the type of stimulus, recent applications of 4D printing in constructing smart cardiovascular implants and future perspectives are discussed.
1 Introduction
Cardiovascular structures such as cardiac valves and vascular branches have a complicated architecture potentially requiring a customized design and fabrication of implants. Recent research showed the potential of 3D printing for the development of cardiovascular implants that can potentially be fabricated in a personalized manner according to the patient’s anatomy (; ; ; ; ; ).
Despite promising progress in the application of 3D printing and bioprinting in the fabrication of medical devices, conformational changes of the printed structure according to the individual patient’s anatomy after implantation are of interest, especially for cardiovascular prostheses (). 4D printing is a further step in the evolution of the 3D printing approach in which the printed structure changes its shape, function, and/or properties over time ().
4D printing is defined by using smart materials, also known as stimuli-responsive materials, to fabricate implants by applying 3D printing and bioprinting technologies (Figure 1) (). Therefore, the 4D printed device is similar to the 3D printed one while the fourth dimension, the time, allows the smart material to become dynamic and to transform upon a stimulus. Smart materials are classified into shape memory materials (SMMs) and shape changing materials (SCMs). SMMs recover their original shape in response to the stimulus. In contrast, SCMs respond to stimuli by showing a temporary shape and return to their original shape after stimuli removal (). For example, shape memory polymers (SMPs), commonly used in 4D printing, have the ability to revert back to the original shape in response to stimuli by changing from a rigid polymer to an elastic state and coming back again to the rigid state. Between these states, a large reversible change of elastic modulus is observable (). Therefore, 4D printed materials can work to reversibly respond to environmental stimuli (; ). Currently, 4D printed cardiovascular implants are tested in vitro and in animal models. This article aims to overview the recent developments in the use of 4D printing in the cardiovascular field by classifying the applications based on the type of stimulation used. The novel aspect of our work is the focus on recapitulating the applications of 4D printing in the fabrication of cardiovascular implants. We aimed to categorize the 4D printed cardiovascular implants based on the applied stimuli to highlight the current application of each stimulus and the general future perspective.
FIGURE 1
2 3D Printing and Bioprinting Technologies
3D printing, also known as additive manufacturing, is a layer-by-layer manufacturing approach according to the digital 3D model. Due to the high reproducibility, accuracy, and cost effectiveness, it has various applications in the fabrication of medical devices. As represented in Figure 2, fused filament fabrication (FFF), digital light processing (DLP), and selective laser melting (SLM) are important methods of 3D printing used for manufacturing medical devices. FFF works by extrusion of melted thermoplastic filaments through a nozzle. The resulting objects are solvent free with a resolution determined by the nozzle diameter (e.g., 100 µm) (). DLP uses a projection of ultraviolet or visible light to crosslink photocurable resins in a vat. While DLP is capable to fabricate microscale components with a resolution of 1 μm, the application is limited to photo-sensitive polymers. DLP is a more rapid method with a higher resolution compared to extrusion printing which can be used to fabricate precise structures of vessels such as bifurcations. For example, the DLP (Lumen X) printer showed a 74% success rate to fabricate bifurcations while the success rate was 60% for the extrusion approach (). Quantum X bio is another recently developed light-based printing method which is appropriate for cardiovascular applications.
FIGURE 2
SLM is a powder-based additive manufacturing method in which powder particles are locally fused via thermal energy introduced by a laser beam. The resolution (15 µm) is mainly related to the powder particle size and the laser beam diameter (
By incorporating cells into the 3D printing approach, 3D bioprinting has been developed. Bioprinting with bioinks, illustrated in Figure 2, has been used in three main methods: micro-extrusion, inkjet-assisted, and laser-assisted bioprinting. Micro-extrusion bioprinting is the most common approach that works based on pneumatic piston-driven or screw-driven dispensing. Although the micro-extrusion is a simple and reproducible method that allows printing highly cellular bioinks and various biomaterials, the printing speed and resolution are low (
3 4D Printing of Cardiovascular Implants
In the future, 4D printed devices have a great potential for improved functionality compared to the commercially available implants used in the treatment of various cardiovascular diseases. Current efforts are made in the treatment of myocardial infarction (MI), a common cardiac disease in which the cardiac muscle is limited to repair and regenerate itself. Therefore, cardiac patches are developed to support the mechanical function of the heart. In a recently developed approach, cardiac patches have been shown to actively initiate tissue regeneration and remodeling for which they need to keep their alignment with the individual heart curvature. The 4D printing enables the production of patches out of smart materials adjustable to the specific cardiac architecture (
The shape or function of a printed device from smart materials can change by an external stimulus (Willemen, Morsink, Veerman, da Silva, Cardoso, Souto, Severino;
3.1 Physical Stimuli
Smart materials change their shape and properties in response to physical stimuli such as temperature, light, electric, and magnetic fields transforming the shape of stimuli-responsive materials.
3.1.1 Temperature
Temperature is one of the most commonly used stimuli in 4D printing. Thermo-responsive shape memory implants are designed to transform their shape to their final morphology after implantation at body temperature. Initially, according to the target geometry, the temperature of the scaffold is elevated above the transition temperature (Ttrans) for shape programming of the implant. Ttrans in semi-crystalline polymers and amorphous polymers is equal to the melting temperature (Tm) or glass transition temperature (Tg), respectively. At Ttrans, the scaffold deforms to a temporary shape appropriate for implantation. This temporary shape is fixed by cooling down to a temperature below Ttrans which will recover to the permanent shape after implantation by heating above Ttrans (
FIGURE 3

Fabrication steps and investigations of 4D printed vascular grafts. (A) Schematic representation of the 3D printing of vascular grafts from UV curable composite ink composed of crystalline linear chain and crosslinked network and the structural changes during this process. (B) Photograph (left) and microscopic image (right) of two different inner/outer diameters of printed vascular grafts with the same length of 10 mm. (C) Stretching and compressing of vascular conduits by thermal stimulation at 70°C (above PCL Tm) to the temporary shape with half of the initial diameter and shape recovery after cooling down (below PCL Tm). (D) Three healing cycles of the printed structures by cooling down in the air after heating at 80°C for 20 min (E) Scanning electron microscopy (SEM) observation of the scratched and healed part of the sample. (F) (1) The 4D printed blood vessel (2) was cut to be prepared for implantation. (3) By clamping the bleeding was stopped. (4) Implantation of the 4D printed graft in the crack region. (5) Shape recovery and attachment of the 4D printed graft to the vasculature by heating. (6) Blood circulation after vascular connection. Reproduced with permission of
3.1.2 Light
Light can change the structure of photoresponsive materials by various mechanisms. Common processes are photocrosslinking (photoinduced crosslinking) and photodegradation (or photocleavage) which is a temporal or spatial reduction of the crosslinking by light exposure (
Light which is controllable by specific pattern and photo exposure energy can interact with photoresponsive polymers (
FIGURE 4

Design, fabrication, and in vivo studies of 4D cardiac patches. (A) Myofiber orientation of the left ventricular wall from +60° to −60° which rotates (B) left-handed from epicardium to the right-handed in the endocardium. (C) Cardiac curvatures in diastole and systole. (D) CAD design of the 3D heart architecture during stretching. (E) Geometric model of fibers in printed patches in which α represents the angle and L the length of the fiber, D the special displacement, and κ 1 and 2 the ventricular curvature in systole and diastole, respectively. (F) Implanted 4D printed patch and (G) MI heart model after 4 months of implantation. (H) Firm attachment of an implanted cellularized patch after 3 weeks (I) H&E staining of the cellularized patch after 3 weeks of implantation indicating a high concentration of cells (yellow arrows and scale bar: 400 µm). (J) Fluorescent image of GFP + hiPSC-CMs after 3 weeks of implantation demonstrating high viability and engraftment (scale bar: 100 µm). (K) Immunofluorescence staining of cTnIand vWf verifying the presence of hiPSC-CMs and hECs on the cellularized patches after 3 weeks of implantation (scale bar: 100 µm). (L) Comparison of infarct size indicated by yellow circles, mouse model control (left, ∼ 8.4 ± 1.1%) and with patch implantation (right, ∼ 3.8 ± 0.7%) after 10 weeks. (M) MRI imaging of the heart with implanted patch after 10 weeks. Reproduced from
3.1.3 Electric and Magnetic Fields
Electric and magnetic fields alter the structure of a material by their initiated thermal effects. Materials sensitive to the electric field are usually polyelectrolyte hydrogels that react by swelling, shrinking, erosion, or bending upon the electric stimulus. Doping hydrogels with conductive polymers such as polypyrrole and polythiophene is another approach to obtain hydrogels responsive to the electric field. Carbon-based nanoparticles such as carbon nanotubes and graphenes are alternative options to make materials electro-sensitive (
Magnetic field responsive materials are containing ferromagnetic or paramagnetic micro or nanoparticles. Due to the high surface-to-volume ratio, nanoparticles display different properties than bulk materials (
3.2 Chemical Stimuli
Chemical stimuli include the moisture, pH, and redox state of metal ions. Humidity works by swelling, temperature induces changes in crystallinity and hydrophobicity. pH alteration induces variations in electrostatic interactions and the redox state of metal ions controls the oxidative state of the metal ions.
3.2.1 Humidity
Transformation of moisture responsive materials can be stimulated by water. Poly(ethylene glycol) (PEG) and hydrogels are the most common moisture responsive materials suitable for 4D printing. For example, a humidity responsive and thermo-responsive nanocomposite was developed from PCL, PEG, and cellulose nanocrystals (CNCs) nanofillers. Immersion of this nanocomposite strip inside water at 37°C caused shape recovery by swelling and water absorption (
3.2.2 pH
Since pH is adjustable and considered a significant parameter in different parts of the human environment, pH responsive polymers and hydrogels are applicable for 4D printing. The pH responsive polymers are classified into two groups, the ones with acidic or basic groups (
3.2.3 Ions
Ions are the common stimulus to change the swelling ratio of hydrogels. Hydrogel networks can directly interact with ions or are affected by osmotic pressure gradients due to ion concentration imbalance (
3.3 Biological Stimuli
Biological stimuli such as enzymes, biomolecules, and cell traction forces are the last group of stimuli in this review. Multiple enzymes are specific molecules regulating different biological responses such as protein expression. Therefore, enzyme-responsive materials are attractive for application in 4D printing. Enzymes can induce degradation of the biomaterials leading to the break down of the implant after fulfilling the function which is of advantage in tissue engineering applications with a temporary aim. Biomolecules such as glucose are also modulating biological responses. For example, glucose responsive materials can play an important role in glucose monitoring and insulin delivery in diabetes mellitus patients (
The so-called cell origami technique is based on the cell traction force approach that can be applied in 4D printing by inducing shape transformation using contractile forces of cells. To communicate with the adjacent cells and to re-organize the extracellular matrix (ECM), the adhered cells on the surface generate forces by the intracellular actin polymerization and interaction of actin and myosin. In this approach, cells actively fold themselves from a 2D to a 3D structure (
TABLE 1
| 3D Printing strategy | Ink | Stimulus | Application | Ref |
|---|---|---|---|---|
| Physical stimulus | ||||
| FFF | PGDA | Temperature | Shape memory vascular graft | |
| PSTS | SOEA | Temperature | Shape memory thin film for integration with the damaged heart tissue and minimizing the invasiveness of the operation | |
| DIW | AUD, BA, PCL, and fumed silica nanoparticles | Temperature | Self-healing and shape memory vascular grafts able to heal microcracks and notched gaps eliminating the need for surgical suturing | |
| DIW | βCD, PCL, and paclitaxel | Temperature | Biodegradable vascular stents to be implanted in a compressed size and recover the target shape after deployment to reduce the surgical damage | |
| DLP | PEGDA and graphene nanoplatelets | Light | Adjustable scaffolds with the curvatures of the heart after MI making them an appropriate personalized product for commercialization | |
| Beam-scanning stereolithography | GelMA and PEGDA | Light | Cardiac patches to attach to the epicardium after MI | |
| FFF | PLA and Fe3O4 magnetic nanocomposite | Magnetic fields | Biodegradable patient-specific left atrial appendage occluders | |
| DIW | PLA and Fe3O4 magnetic nanocomposite | Magnetic fields | Personalized self-expandable biodegradable vascular stents | |
| FFF | Commercially available flexible thermoplastic copolyester elastomer | Temperature | Self-expandable biodegradable vascular stents | |
| FFF | PLA | Temperature | Self-expandable biodegradable vascular stents | |
| DIW | Poly(d,l-lactide-co-trimethylene carbonate) | Temperature | Self-expandable biodegradable vascular stents | |
| FFF | PLA | Temperature | Self-expandable biodegradable vascular stents | |
| Chemical stimulus | ||||
| FFF | Methacrylated alginate and hyaluronic acid | Calcium ions | Biodegradable vascular grafts with internal diameter of 20 µm | |
| Biological stimulus | ||||
| - | Parylene microplates and cells | Cell traction force | Self-folding cell-laden microstructures | |
4D printed cardiovascular implants classified according to the stimulus.
FFF, fused filament fabrication; PGDA, poly(glycerol dodecanoate) acrylate; PSTS, photolithographic-stereolithographic-tandem strategy; SOEA, soybean oil epoxidized acrylate; AUD, aliphatic urethane diacrylate; BA, n-butyl acrylate; PCL, polycaprolactone; βCD, β-cyclodextrin; DLP, digital light processing; PEGDA, polyethylene glycol diacrylate; MI, myocardial infarction; GelMA, gelatin methacrylate; PLA, polylactic acid.
4 Concluding Remarks and Future Perspectives
4D printing of cardiovascular implants shows promising progress in current in vitro experiments and animal studies. Actual efforts indicate a potential benefit of this technology especially in the development of vascular grafts, stents, and devices to close the LAA. Also, cardiac patches to support tissue regeneration after MI are a potential future application. Currently, the presented studies used single stimulus-responsive materials for 4D printing. Temperature and light are the most commonly used stimuli in the fabrication of 4D printed cardiovascular implants. Before becoming relevant in clinical use the main challenges are to address different technical issues of the underlying 3D printing process and the further development of smart materials sensitive to multiple stimuli. In extrusion-based printing approaches, enhancement of the speed and resolution, which is lower than in the photo-based printing methods, is an essential future direction. In addition, light-based printing technologies could be further improved for the use of multi-materials. Multi-material 4D printed implants would have enhanced mechanical properties and can be cost effective. However, in this approach, the different mechanical behavior of multi-material layers under tension or compression remains challenging (
Biodegradable 4D printed LAAOs exhibited a promising perspective compared to the commercial nitinol LAAOs. Further work could include the development of biodegradable smart materials as a future perspective to avoid long-term complications and the need for explantation surgeries.
The applied stimuli are an important part of 4D printing which need to be considered in the future. Current strategies using single stimulus-responsive materials for 4D printing have limitations, especially the use of direct thermal stimulation which is challenging to perform in vivo. One could think of replacing this with remote controlled heating systems such as NIR light or the application of a magnetic field. Furthermore, design and development of inks with a transition temperature close to body temperature will be beneficial to activate the shape transformation at body temperature without the need for external thermal stimulation.
In addition, temperature and light involving 4D processes face limitations such as low penetration depth of the light and risk of heating of the surrounding tissues, respectively. Internal stimuli, such as pH and enzymes also have their limitations. Depending on the application, 4D printed cardiovascular implants are not sensitive enough to these microenvironmental stimuli due to the formation of a protein corona layer around the implant immediately after implantation, leading to hypofunction of the system (
By the combination of self-healing and shape memory properties, it is possible to replace the traditional surgical sewing process with self-closure mechanisms in the future to prevent the need for further repair operations.
By further addressing these issues, 4D printing will become a promising approach for the next generation of smart cardiovascular implants addressing individual requirements and mimicking in vivo tissue dynamics.
Statements
Author contributions
FK conceptualized and wrote the original draft. FK, PM, and RH reviewed and edited the submitted version.
Funding
This work was sponsored by the Flemish Research Foundation (FWO) awarding a postdoctoral grant to FK (1291021N) and a fundamental clinical research mandate to RH (1881820N). This work was also supported by the Internal Research Fund KU Leuven (STG/19/009) and the Clinical Research Fund UZ Leuven.
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Publisher’s note
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Summary
Keywords
4D printing, 3D printing, bioprinting, cardiovascular, cardiac patches, vascular grafts, vascular stents, biomaterials
Citation
Kabirian F, Mela P and Heying R (2022) 4D Printing Applications in the Development of Smart Cardiovascular Implants. Front. Bioeng. Biotechnol. 10:873453. doi: 10.3389/fbioe.2022.873453
Received
10 February 2022
Accepted
22 April 2022
Published
25 May 2022
Volume
10 - 2022
Edited by
Emilio Isaac Alarcon, University of Ottawa, Canada
Reviewed by
Katsuhiro Hosoyama, Iwate Prefectural Central Hospital, Japan
Veronika Magdanz, Institute for Bioengineering of Catalonia (IBEC), Spain
Manuel Ahumada, Universidad Mayor, Chile
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© 2022 Kabirian, Mela and Heying.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Fatemeh Kabirian, Fatemeh.kabirian@kuleuven.be
This article was submitted to Biomaterials, a section of the journal Frontiers in Bioengineering and Biotechnology
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