Your new experience awaits. Try the new design now and help us make it even better

REVIEW article

Front. Bioeng. Biotechnol.

Sec. Biomaterials

Volume 13 - 2025 | doi: 10.3389/fbioe.2025.1614727

This article is part of the Research TopicAdvances in Polymer-Based Biomaterials for Tissue Engineering and Regenerative MedicineView all 7 articles

3D-Printed Artificial Bone Scaffolds: The Design of Materials, the Incorporation of Bioactive Substances, and the Integration of Vascularized Tissue Flaps

Provisionally accepted
Qida  DuanQida DuanHongyun  ShaoHongyun ShaoNing  LuoNing LuoFuyang  WangFuyang WangLiangliang  ChengLiangliang ChengJiawei  YingJiawei Ying*Dewei  ZhaoDewei Zhao*
  • Affiliated Zhongshan Hospital of Dalian University, Dalian, China

The final, formatted version of the article will be published soon.

With the advancements in tissue engineering, materials science, microsurgery, and the maturation of 3D printing technology, 3D-printed artificial bone scaffolds have provided an innovative strategy that integrates structural bionics and functional synergy for the treatment of large-segment bone defects. Compared with conventional bone grafting, this technology not only precisely reconstructs anatomical geometry and promotes cell migration through porous design, but also, via surface modification, enables accurate loading and controlled release of multiple bioactive factors, thereby actively regulating osteogenesis and angiogenesis, enhancing regeneration efficiency, and overcoming the traditional scaffold limitation of “mechanical support only, lack of biological guidance.” Nevertheless, repair of large-segment defects still faces challenges such as early ischemia, restricted nutrient diffusion, and slow callus formation. To address this bottleneck, the present study summarizes a “vascularization-osteogenesis integration” scaffold design paradigm that combines 3D printing with vascularized bone substitutes, realizing a “scaffold plus vascular-pedicled flap” co-implantation strategy; the vascular network of the flap traverses the entire scaffold, establishing a co-culture microenvironment of endothelial cells and mesenchymal stem cells and maximizing osteogenic and angiogenic efficiency. This review systematically analyzes the biomaterial properties of various 3D-printed bone scaffolds, strategies for loading bioactive factors, and cutting-edge progress in pedicled flap transplantation for bone and vessel regeneration, highlighting their distinctive advantages in vascularization and bioactivity modulation over traditional bone grafting, aiming to promote a paradigm shift from “structural replacement” to “biological function reconstruction” and provide both theoretical innovation and practical guidance for accelerating clinical translation of bone tissue engineering.

Keywords: Biomaterials, Microsurgery, 3D-printed, Artificial Bone Scaffold, Vascularized Tissue Flap

Received: 19 Apr 2025; Accepted: 12 Aug 2025.

Copyright: © 2025 Duan, Shao, Luo, Wang, Cheng, Ying and Zhao. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence:
Jiawei Ying, Affiliated Zhongshan Hospital of Dalian University, Dalian, China
Dewei Zhao, Affiliated Zhongshan Hospital of Dalian University, Dalian, China

Disclaimer: All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.