Abstract
In clinical practice, the management of most non-surgically resectable solid tumors necessitates a multidisciplinary treatment approach. Optimal solutions involve the integration of local and systemic treatments, such as targeted immunotherapy and chemotherapy. Micron-sized radioactive microspheres or particles have gained widespread application in the localized treatment of various organ tumors, encompassing liver cancer, lung cancer, tongue cancer, pancreatic cancer, head and neck cancer, ovarian cancer, bone cancer, among others. As such, the design and development of novel multifunctional radioactive microspheres constitute a crucial foundation for achieving effective local treatment in liver cancer and other cancer types. This article critically reviews the current developmental landscape, identifies challenges, and explores opportunities in the field of radioactive internal irradiation microspheres in recent years. The insights provided serve as a valuable reference for selecting and determining the developmental direction of clinical brachytherapy treatment carriers.
1 Introduction
Radioactive microspheres have emerged as a groundbreaking platform for locoregional cancer therapy, particularly in the treatment of unresectable solid tumors (Wu et al., 2023; Yang et al., 2023; Sun et al., 2025). By delivering high-dose radiation directly to tumor vasculature via intra-arterial administration, these microspheres enable precise tumor ablation while sparing surrounding healthy tissues—a principle central to brachytherapy (Filippi et al., 2020; ). Over the past decades, advancements in material science, radiochemistry, and interventional oncology have propelled radioactive microspheres into clinical practice, offering a minimally invasive alternative to conventional radiotherapy and systemic therapies for hepatocellular carcinoma (HCC), metastatic liver tumors, and other malignancies (Sun et al., 2025; ).
The therapeutic efficacy of radioactive microspheres hinges on two critical components: the microsphere carrier and the encapsulated radionuclide (Wang L. et al., 2025; Pang et al., 2025). An ideal microsphere must exhibit 1) mechanical robustness to withstand vascular transport (); 2) chemical stability to prevent radionuclide leaching (); 3) biocompatibility to minimize systemic toxicity (Kühnel et al., 2022); and 4) tunable degradation kinetics for repeated treatments if required (). Among radionuclides, β-emitters such as yttrium-90 (90Y) and holmium-166 (166Ho) dominate clinical use due to their moderate tissue penetration (8–12 mm) and favorable half-lives (; Westcott et al., 2016; Morsink et al., 2024). Notably, 166Ho and lutetium-177 (177Lu) also emit γ-rays, permitting single-photon emission computed tomography (SPECT) imaging for real-time dosimetry—a feature absent in pure β-emitters like 90Y, which relies on suboptimal bremsstrahlung imaging (; Xiao et al., 2023).
Despite their promise, clinical translation faces persistent challenges. First, radionuclide leakage—observed in early-generation resin-based 90Y microspheres—can lead to off-target radiation exposure (Jiang et al., 2024). Second, imaging limitations complicate post-treatment verification; for instance, 90Y’s bremsstrahlung emissions produce low-resolution SPECT images (; Zade et al., 2013). Third, dose heterogeneity arises from uneven microsphere distribution in tumor vasculature, necessitating improved predictive dosimetry models (Wu X. et al., 2022). Recent innovations aim to address these issues: 1) Material engineering: Glass microspheres sintered with 90Y2O3 exhibit superior 90Y retention compared to resin counterparts (; ). 2) Multimodal microspheres: Designs incorporating photothermal agents (e.g., 131I-polydopamine microspheres) or immunomodulators enable combinatorial therapy (Li et al., 2018; ; ). 3) Advanced imaging: Microspheres co-loaded with 99mTc or 166Ho allow SPECT/MRI-guided interventions (Son et al., 2021; Stella et al., 2020).
This review synthesizes the evolution of radioactive microspheres, from their physicochemical design to clinical applications, and highlights unresolved challenges in nuclear safety, imaging, and scalability. By critically evaluating recent preclinical and clinical data, we aim to outline a roadmap for next-generation theranostic microspheres in precision oncology.
2 Advances in the research of radioactive microspheres for the treatment of liver cancer
Brachytherapy using radioactive microspheres has emerged as a promising approach for unresectable liver cancer and other solid tumors (Wang L. et al., 2025; ; Nuzulia et al., 2024). Since the pioneering work with 198Au colloids, various radionuclides—including 90Y, 32P, 131I, 188Re, 166Ho, 153Sm, and 177Lu—have been developed to optimize therapeutic efficacy and diagnostic compatibility (Figure 1; Table 1). (Souza et al., 2022; Gulec et al., 2022; ) Key challenges persist, such as radionuclide leakage, carrier biocompatibility, and precise tumor targeting (Pang et al., 2025). Recent advancements focus on multifunctional designs combining radiotherapy with imaging modalities and adjunct therapies (chemotherapy, photothermal) (Wu et al., 2023; Xiao et al., 2023; ). This section comprehensively reviews the evolution, limitations, and innovations in radioactive microspheres, highlighting their clinical translation and future directions for hepatocellular carcinoma and other malignancies treatment.
FIGURE 1
TABLE 1
| Radionuclide | Half-life (h) | Decay type | Tissue penetration (mm) | Average energy (MeV) | Maximum energy (MeV) | Imaging modality | Clinical status | Key advantages |
|---|---|---|---|---|---|---|---|---|
| 90Y (Jiang et al., 2024; Pang et al., 2025) | 64.1 | β- | 12 | 0.93 | 2.28 | PET | FDA approved | Pure β− emitter, high energy |
| 32P ( | 343.2 | β- | 8 | 0.69 | 1.71 | - | FDA approved | Pure β− emitter, long half-life |
| 131I ( | 193 | β−、γ | 2 | 0.19 | 0.61 | SPECT | FDA approved | Well-established, dual capability |
| 186Re ( | 90.6 | β−、γ | 4.5 | 0.35 | 1.07 | SPECT | Clinical trials | Theranostic potential |
| 188Re (Pang et al., 2025) | 17.0 | β−、γ | 11 | 0.76 | 2.12 | SPECT | Clinical trials | High energy, generator-produced |
| 166Ho (Pang et al., 2025; | 26.8 | β−、γ | 8.7 | 0.67 | 1.85 | SPECT | Clinical trials | MRI visibility (paramagnetic) |
| 153Sm (Pang et al., 2025) | 46.3 | β−、γ | 3 | 0.23 | 0.81 | SPECT | FDA approved | Dual therapy/imaging |
| 99mTc (Wang et al., 2025b) | 6.0 | γ | - | - | 0.14 | SPECT | FDA approved | Ideal diagnostic imaging |
| 177Lu (Zhang et al., 2025) | 160.8 | β−、γ | 2.2 | 0.13 | 0.50 | SPECT | FDA approved | Excellent imaging capability |
Basic properties of radioactive isotopes used for tumor treatment.
2.1 90Y microsphere
Yttrium-90 (90Y) is a beta-emitting radioisotope used for brachytherapy in liver cancer treatment due to its 12 mm tissue penetration range (
The Affiliated Zhongshan Hospital of Fudan University developed 90Y glass microspheres (30–50 μm) with a density of 3.27 g/mL, which require further clinical validation (Yan et al., 1993). High density can hinder injection, and limited microsphere count may inadequately irradiate large tumors. Resin microspheres, with their lower density, offer easier injection. To address 90Y leaching from resin microspheres, an alkali precipitation step was added post-ion exchange (Lau et al., 1994). This reduced the leakage rate while maintaining safety, enabling its usage for tumors with large blood supply. However, some leaching persisted, necessitating glucose or contrast agents for dispersion (Westcott et al., 2016). Metal ions in tumor tissue contributed to leakage rates of 1/1000 to 4/1000. Amthauer et al. detected radioactivity in urine from patients treated with 90Y resin microspheres, potentially from reversible ion exchange (
2.2 32P microspheres
Phosphorus-32 (32P) is a pure beta-emitting radionuclide characterized by a half-life of 14.3 days and a maximum tissue penetration radius of 8 mm (Order et al., 1996; Rahman et al., 2020). These properties render 32P particularly suitable for long-distance transport and prolonged internal radiation therapy. Wallner et al. were the first to report the application of 32P colloidal chromic phosphate bound to albumin particles for brachytherapy of unresectable pancreatic tumors. However, the small particle size of 32P colloidal chromic phosphate and the high interstitial pressure of tumors may cause radioactive toxicity side effects when injected, no subsequent clinical reports using this method were seen. Masakazu Kawashita et al. from Kyoto University mixed Y2O3, Al2O3, and SiO2 and melted them at 1600°C to produce rectangular glass pieces material with a size of 1 cm in length and width, then bombarded red phosphorus with an electron beam to produce phosphorus ions (P+) and implanted them into the glass material to produce P+ rich glass material, which was finally bombarded by a high-flux neutron reactor to obtain 32P/90Y/88Y/91Y/154Eu glass microspheres (Kawashita et al., 1999). Therefore, Masakazu Kawashita from Kyoto University also successfully prepared YPO4 and Y2O3 microspheres with diameters ranging from 20 to 30 μm using a high-frequency induction heating plasma method (Kawashita, 2002). How to stably bind 32P onto microsphere carriers is an urgent problem that needs solving before applying 32P microspheres in clinical liver cancer brachytherapy treatments. Recent clinical studies demonstrate promising outcomes for 32P in pancreatic cancer treatment. A propensity-score weighted analysis of 104 LAPC patients showed that combining chemotherapy with EUS-guided 32P implantation significantly improved outcomes versus standard therapy (chemotherapy ± chemoradiotherapy). The combination therapy group exhibited 189 days longer restricted mean survival time (527.2 vs. 338.0 days), 168.6 days longer local progression-free survival, and 23.9% higher downstaging probability within 30 months. These results highlight 32P’s potential when combined with systemic therapy for localized tumor control (Lim et al., 2025).
2.3 131I microsphere
Iodine-131 (131I) is a diagnostic and therapeutic radionuclide (half-life: 8.04 days) that emits both β-rays (99%) and γ-rays (1%). SPECT imaging can be performed, and its maximum tissue range radius is 2 mm (Larson et al., 2015; Li Y. et al., 2025). In 1992, Li et al. labeled gelatin microspheres with 131I and combined them with chemotherapeutic drugs to treat nine patients with unresectable liver cancer (
Recent advancements in 131I microspheres focus on multifunctional designs. Sun et al. developed dual-functional 131I-PDA@PVA microspheres combining radioembolization and photothermal therapy (Sun et al., 2025). These microspheres exhibited high stability (76.5% retention in serum), excellent elasticity, and synergistic tumor inhibition (10% cell viability) via β/γ radiation and NIR-triggered hyperthermia (ΔT > 20°C). SPECT/CT enabled real-time tracking, demonstrating clinical potential for HCC theranostics.
2.4 186Re/188Re microsphere
Rhenium-186 (186Re) and Rhenium-188 (188Re) (half-lives: 3.8 days and 0.71 days, respectively) are β- and γ-emitting radionuclides suitable for SPECT imaging with tissue range radii are 4.5 mm and 11 mm (
2.5 166Ho microsphere
Holmium-166 (166Ho) possesses a half-life of 1.1 days, a maximum tissue range of 8.7 mm, and emits both β-rays and γ-rays (81 keV, 62%), making it a diagnostic-therapeutic nuclide for SPECT and magnetic resonance dual-modal imaging (Kühnel et al., 2022; Seevinck et al., 2012; Vente et al., 2014). Nijsen et al. prepared polylactic acid microspheres by solvent evaporation method, then added non-radioactive acetylacetone complexed 165Ho compound (165Ho-acetylacetone) to bind with polylactic acid microspheres (Nijsen et al., 1999; Nijsen et al., 2001). They filtered out microspheres with a particle size range of 20-50 μm through a filter screen and finally obtained 166Ho-acetylacetone-polylactic acid microspheres by bombarding them with a neutron reactor for 6 h. Under Good Manufacturing Practice (GMP) guidelines, Nijsen et al. optimized the evaporation temperature, sieving, and raw material selection in the solvent evaporation process to achieve gram-scale microsphere production. (Zielhuis et al., 2006). To improve the specific activity and 166Ho stability of 166Ho microspheres in vivo, Nijsen et al. formed two kinds of inorganic-like 166Ho microspheres (166HoPO4 microspheres and 166Ho(OH)3 microspheres) by ion exchange and neutron reactor irradiation of solid acetylacetone holmium microspheres with NaH2PO4 or NaOH (
2.6 153Sm microsphere
Samarium-153 (153Sm) is a radioactive nuclide that can release both β-rays with a maximum energy of 810 keV and γ-rays (103 keV), making it suitable for clinical SPECT imaging and radiotherapy (Wang et al., 2020;
2.7 Other radioactive microspheres
Ytterbium-175 (175Yb) is a radioactive isotope for studying in vivo biodistribution. In addition, Lutetium-177 (177Lu) is the metal nuclide for clinical diagnosis and treatment of diseases (O'Neill et al., 2020; Jamre et al., 2019). Shamsaei et al. designed and developed a novel biodegradable 175Yb-labeled polylactide microsphere for intratumoral irradiation radiotherapy embolization (Jamre et al., 2019). Gao et al. prepared a177Lu silica microsphere that can be used for SPECT imaging by directly physically mixing 177LuCl3 solution with mesoporous silica microspheres and then performing alkali precipitation, and directly used it for intratumoral injection therapy of tumor-bearing mice and achieved good anti-tumor efficacy (Wu X. et al., 2022).
Recent advancements in 177Lu-based therapies include the development of injectable 3D hollow porous granular hydrogels (177Lu-3D-HPGH) for precise brachytherapy (Xu et al., 2023). Synthesized via microfluidics and UV cross-linking, these hydrogels, developed by Xu et al., demonstrate high radiolabeling efficiency (97.85%), uniform tumor distribution, and robust anti-tumor efficacy in preclinical models, offering a promising theranostic platform for HCC treatment. Zhao et al. engineered 177Lu-PCMs using radiation-induced graft polymerization (Zhao et al., 2024). These phosphocholine-modified microspheres demonstrated ultra-stable Lu coordination (DFT-confirmed chelation), mechanical robustness (117.2 μm size), and precise tumor targeting in rabbit VX2 models. SPECT/CT-guided intra-arterial brachytherapy achieved complete tumor regression without ectopic leakage, highlighting translational potential for image-guided HCC treatment.
Innovative radio-immunotherapy approaches have emerged. Yang et al. created 177Lu-labeled alginate microspheres co-loaded with IDO1 inhibitor Indoximod (Yang et al., 2023). The 2 μm microspheres achieved >90% labeling efficiency, suppressed kynurenine pathways, and enhanced CD8+ T-cell infiltration. Combined with αPD-L1, they inhibited distal tumors in H22 models via DC maturation and Treg downregulation, showcasing a promising immunomodulatory platform.
In summary, most traditional radioactive microspheres are prepared by “cold” microspheres using methods such as melt spraying, solvent evaporation, inverse emulsion cross-linking, and alkali precipitation. Finally, they all need to be bombarded by high-flux neutron reactors to activate the “cold” microspheres into radioactive microspheres.
3 Future prospect of clinical application of radioactive microspheres
Compared with conventional therapies, radioactive microspheres offer distinct advantages and limitations. Versus TACE, microspheres provide more sustained radiation exposure (weeks vs. days) with better tumor penetration but require specialized nuclear facilities (Nuzulia et al., 2024; Welling et al., 2023). Relative to systemic therapies (sorafenib, lenvatinib), they demonstrate higher local control rates with fewer systemic side effects, though lack distant disease control (Nuzulia et al., 2024).
90Y microspheres are representative example of radioactive microspheres to analyze a series of clinical problems. The range of TACE and brachytherapy will no longer be limited to HCC with the development of technology. For instance, in bone cancer treatment, radionuclide-doped hydroxyapatite microspheres serve as bone graft scaffolds, where beta emitters deliver localized high-dose radiation to kill cancer cells. And hydroxyapatite microspheres can also promote bone tissue growth and regeneration as scaffolds (Nuzulia et al., 2024). Whether it is innovation based on material or radioactive elements, the area of application and the route of treatment will be greatly developed in the future. By the delivery of efficient drug and targeted delivery, a lot of non-radioactive microspheres have been combined many immunotherapies, such as boron neutron capture therapy (BNCT) and photodynamic therapy (PDT).
Emerging technologies like SHIFT (Superstable Homogeneous Iodinated Formulation) are reshaping brachytherapy. Chen et al. developed radiolipiodol via CO2 supercritical fluid, achieving ≥99% labeling efficiency and > 2-week tumor retention in preclinical models (
Looking forward, radioactive microspheres can potentially treat cancers efficiently through three key research directions: 1) Personalized dosimetry optimization using AI-based tumor perfusion analysis to predict microsphere distribution patterns (
4 Conclusion
Radioactive microspheres have emerged as a pivotal modality in the locoregional treatment of non-surgically resectable solid tumors, particularly in hepatocellular carcinoma and other malignancies. This review delineates the evolution, challenges, and future directions of these innovative therapeutic agents. The principle of delivering high-dose radiation directly to tumor vasculature allows for effective tumor ablation while preserving surrounding healthy tissues, a core aspect of brachytherapy. Key advancements in material science and radiochemistry have enabled the design of multifunctional microspheres that combine therapeutic and imaging capabilities. For instance, radionuclides such as 90Y and 166Ho have shown clinical promise due to their optimal tissue penetration and compatibility with imaging modalities like SPECT. Nevertheless, challenges such as radionuclide leakage, imaging limitations, and dose heterogeneity remain, necessitating enhanced predictive dosimetry models and improved material formulations. Recent innovations include engineered glass microspheres that mitigate leakage and designs integrating targeted drug delivery systems, such as radio-immunotherapy approaches. As technological advancements continue, the landscape of radioactive microspheres is set to expand significantly, fostering new applications beyond traditional cancer therapies and enhancing the precision of locoregional management strategies. Thus, ongoing research into optimizing these therapeutic platforms is crucial for advancing the field of precision oncology.
Statements
Author contributions
XJ: Investigation, Writing – original draft, Writing – review and editing. LC: Investigation, Writing – review and editing. XX: Conceptualization, Supervision, Writing – review and editing.
Funding
The author(s) declare that financial support was received for the research and/or publication of this article. This review was supported by the Guangdong Province Basic and Applied Basic Research Fund Special Project (Regional Cultivation Project) (No. 2023A1515140032) and the Open Fund of the China Spallation Neutron Source Songshan Lake Scientific City (No. KFKT2023A02).
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Generative AI statement
The author(s) declare that no Generative AI was used in the creation of this manuscript.
Correction note
A correction has been made to this article. Details can be found at: 10.3389/fbioe.2025.1715928.
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Summary
Keywords
tumor, radiation, brachytherapy, radioactive microspheres, theranostics
Citation
Jiang X, Chen L and Xu X (2025) Advancements in the investigation of radioactive microspheres for brachytherapy. Front. Bioeng. Biotechnol. 13:1621418. doi: 10.3389/fbioe.2025.1621418
Received
01 May 2025
Accepted
08 July 2025
Published
16 July 2025
Corrected
27 February 2026
Volume
13 - 2025
Edited by
Shiying Li, Hong Kong Polytechnic University, Hong Kong SAR, China
Reviewed by
Shardendu Kumar Mishra, KIET School of Pharmacy (KSOP), India
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© 2025 Jiang, Chen and Xu.
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*Correspondence: Xiao Xu, xiaoxu721@smu.edu.cn
† These authors have contributed equally to this work
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