METHODS article

Front. Dent. Med.

Sec. Reconstructive Dentistry

Volume 6 - 2025 | doi: 10.3389/fdmed.2025.1639784

This article is part of the Research TopicEmerging Technologies in Orthodontic Treatments: 3D Printing, Clear Aligners, and BeyondView all articles

Full-Digital Manni Telescopic Herbst: Structural Innovation and Digital Manufacturing

Provisionally accepted
  • 1Vita-Salute San Raffaele University, Milan, Italy
  • 2Istituto Giuseppe Cozzani, La Spezia, Italy

The final, formatted version of the article will be published soon.

Introduction: Skeletal Class II malocclusion, commonly characterized by mandibular retrusion, affects a significant portion of the population and presents challenges in orthodontic correction. The Herbst Appliance has long been used for mandibular advancement, but traditional designs often lead to undesirable dental side effects and mechanical complications. This paper introduces the structural innovation and digital manufacturing of Full Digital Manni Telescopic Herbst (MTH) Appliance, a structurally innovative and digitally manufactured system aimed at enhancing clinical outcomes and reducing treatment failures. Materials and Equipment: Utilizing a fully digital workflow, including CAD/CAM design, intraoral scanning, and additive manufacturing, the MTH appliance integrates a full-coverage mandibular splint, digitally designed and precision-engineered maxillary and mandibular components. Results: The clinical implementation of the MTH appliance demonstrates excellent fit and high mechanical reliability, reducing lower incisor proclination and offering a proper vertical control. Complications such as debonding or fractures can be significantly reduced and digital reproducibility allows for fast component replacement when needed. Discussion and conclusion: This design improves skeletal correction by enhancing anchorage, minimizing lower incisor proclination, and allowing precise vertical and sagittal control. The digital workflow not only improves fabrication accuracy and patient comfort but also facilitates easy component replacement and reduced chairside time. The MTH appliance sets a new benchmark in Class II treatment, blending digital precision with biomechanical effectiveness.

Keywords: Class II, Herbst, Digital, Functional treatment, manufacturing

Received: 04 Jun 2025; Accepted: 24 Jun 2025.

Copyright: © 2025 Boggio, Cozzani, Anelli, Gastaldi and Manni. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence: Andrea Boggio, Vita-Salute San Raffaele University, Milan, Italy

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