Abstract
Curcuminoids are well-known for their therapeutic properties. However, their extraction from natural sources is environmentally unfriendly, expensive and limited by seasonal variability, highlighting the need for alternative production processes. We propose an optimized artificial biosynthetic pathway to produce curcuminoids, including curcumin, in Escherichia coli. This pathway involves six enzymes, tyrosine ammonia lyase (TAL), 4-coumarate 3-hydroxylase (C3H), caffeic acid O-methyltransferase (COMT), 4-coumarate-CoA ligase (4CL), diketide-CoA synthase (DCS), and curcumin synthase (CURS1). Curcuminoids pathway was divided in two modules, the first module included TAL, C3H and COMT and the second one 4CL, DCS and CURS1. Optimizing the first module of the pathway, from tyrosine to ferulic acid, enabled obtaining the highest ferulic acid titer reported so far (1325.1 μM). Afterward, ferulic acid was used as substrate to optimize the second module of the pathway. We achieved the highest concentration of curcumin ever reported (1529.5 μM), corresponding to a 59.4% increase. Subsequently, curcumin and other curcuminoids were produced from tyrosine (using the whole pathway) in mono-culture. The production increased comparing to a previously reported pathway that used a caffeoyl-CoA O-methyltransferase enzyme (to convert caffeoyl-CoA to feruloyl-CoA) instead of COMT (to convert caffeic to ferulic acid). Additionally, the potential of a co-culture approach was evaluated to further improve curcuminoids production by reducing cells metabolic burden. We used one E. coli strain able to convert tyrosine to ferulic acid and another able to convert the hydroxycinnamic acids produced by the first one to curcuminoids. The co-culture strategies tested led to 6.6 times increase of total curcuminoids (125.8 μM) when compared to the mono-culture system. The curcuminoids production achieved in this study corresponds to a 6817% improvement. In addition, by using an inoculation ratio of 2:1, although total curcuminoids production decreased, curcumin production was enhanced and reached 43.2 μM, corresponding to an improvement of 160% comparing to mono-culture system. To our knowledge, these values correspond to the highest titers of curcuminoids obtained to date. These results demonstrate the enormous potential of modular co-culture engineering to produce curcumin, and other curcuminoids, from tyrosine.
Introduction
Curcuminoids are natural phenylpropanoids extracted from the plant Curcuma longa that have innumerous therapeutic properties including antioxidant (), anti-inflammatory (), anticancer (; ), and cholesterol-lowering (). They have also been reported as protective agents for several neurodegenerative diseases (). Curcumin, the curcuminoid that exhibits the highest biological activity, holds an estimated market size of USD 133 million by 2025 (). Different curcuminoids have different therapeutic properties, therefore being important to assess their individual bioactivity as pure compounds. However, they have been mainly isolated from turmeric in low amounts as a mixture of curcumin, demethoxycurcumin, bisdemethoxycurcumin, and other curcuminoids. Pure curcuminoids are very expensive and rare. Besides low purity, the plant extraction also presents other disadvantages such as long periods of growth and seasonal variations. Thus, cost-effective and environmentally friendly methods to obtain pure curcuminoids ought to be developed. In the past decade, several efforts have been made to produce curcuminoids using synthetic biology and metabolic engineering approaches (, ; , ; , , ; ; ; ; ; ). Curcuminoids have been produced intracellularly in Escherichia coli host according to the biosynthetic pathway in Figure 1. The curcumin biosynthetic pathway is complex requiring the overexpression of six genes from plant, bacterial and fungal sources. First, tyrosine is converted to coumaric acid by tyrosine ammonia lyase (TAL). Afterward, caffeic acid is produced from coumaric acid by 4-coumarate 3-hydroxylase (C3H). Then, two different approaches can be used. The enzyme 4-coumarate-CoA ligase (4CL) can convert caffeic acid to caffeoyl-CoA, and caffeoyl-CoA O-methyl transferase (CCoAOMT) () converts caffeoyl-CoA to feruloyl-CoA. In the other approach, caffeic acid is converted to ferulic acid by caffeic acid O-methyltransferase (COMT) and then to feruloyl-CoA by 4CL (; ). Next, two molecules of feruloyl-CoA and one of malonyl-CoA are converted to curcumin by diketide-CoA synthase (DCS) and curcumin synthase (CURS1) from C. longa or by curcuminoid synthase (CUS) from Oryza sativa. Since 4CL, DCS, CURS1, and CUS present broad substrate specificity (, ), other curcuminoids are also produced. The highest curcumin concentration reported previously using ferulic acid as substrate was 959.3 μM (353.4 mg/L) at a yield of 95.9% (). However, curcumin production from tyrosine only reached up to 0.6 mg/L (). Recently, the curcumin biosynthetic pathway was inserted in the E. coli genome and 3.8 mg/L of curcumin were produced from glucose using 4CL and DCS enzymes with mutations that confer lower translation efficiencies (). Despite this improvement, the curcumin/curcuminoids biosynthetic pathway still needs to be optimized to further increase the titers.
FIGURE 1
In this study, we did a step-by-step optimization of the curcumin biosynthetic pathway. We started by dividing the pathway in two modules. The first one contained the genes of the pathway that converted tyrosine to ferulic acid. The second module contained the genes that converted the hydroxycinnamic acids to curcuminoids. The modules were optimized separately. The highest ferulic acid production achieved was 1325.1 μM (257.3 mg/L) and corresponded to the highest production obtained to date. The second module of the pathway was optimized by feeding ferulic acid to produce curcumin. The curcumin concentration was improved to 1529.5 μM (563.4 mg/L), the highest production achieved until now. When the complete pathway was assembled in one strain (monoculture system), the total curcuminoids (19.0 μM; 6.87 mg/L) and curcumin (16.6 μM; 6.1 mg/L) production from tyrosine also increased compared to the production obtained in previous studies (
Materials and Methods
Strains, Plasmids, and Chemicals
E. coli NZY5α competent cells (NZYTech, Lisbon, Portugal) were used for molecular cloning and vector propagation and E. coli BL21 (DE3) (NZYTech) was used as host for expression of the biosynthetic pathway. Table 1 summarizes the characteristics of all strains and plasmids used. Synthesis and amplification of TAL, C3H, 4CL1, DCS, and CURS1 genes, as well as plasmid construction with these genes was previously described (
TABLE 1
| Strains | Relevant genotype | Source |
| E. coli NZY5α | fhuA2Δ(argF–lacZ)U169 phoA glnV44Φ80 Δ(lacZ)M15 gyrA96 recA1 relA1 endA1 thi-1 hsdR17 | NZYTech (MB00401) |
| E. coli BL21(DE3) | F–ompT gal dcm lon hsdSB(rB- mB-) λ(DE3 ∗lacI lacUV5-T7 gene 1 ind1 sam7 nin5]) | NZYTech (MB006) |
| E. coli BL21(DE3) ΔlacZ | F–ompT gal dcm lon hsdSB(rB- mB-) λ(DE3 ∗lacI lacUV5-T7 gene 1 ind1 sam7 nin5]) ΔlacZ | This study |
| Plasmids | Construct | Source |
| pCas9Cr4 | p15A ori, Cas9 from Streptococcus pyogenes under control of PTET, constitutive tetR, CmR | Addgene (62655) |
| pKDsgRNA-p15A | SC101 ori, sgRNA targeting p15A ori under control of PTET,λred under control of ParaB, araC, SpecR | Addgene (62656) |
| pKDsgRNA-LacZ | pKDsgRNA-p15A with sgRNA targeting lacZ instead of p15A ori | This study |
| pRSFduet-1 | RSF1030 ori, lacI, double PT7lac, KanR | Novagen |
| pACYCduet-1 | p15A ori, lacI, double PT7lac, CmR | Novagen |
| pUC57_COMT | pMB1 ori, AmpR; pUC57 carrying codon-optimized COMT from Arabidopsis thaliana | NZYTech |
| pRSFduet_TAL | pRSFduet-1 carrying codon-optimized TAL from Rhodotorula glutinis | |
| pCDFduet_TAL | CloDF13 ori, lacI, double PT7lac, StrepR; pCDFduet-1 carrying TAL | |
| pETduet_TAL | ColE1(pBR322) ori, lacI, double PT7lac, AmpR; pETduet-1 carrying TAL | |
| pETduet_TAL_C3H | pETduet_TAL carrying codon-optimized C3H from Saccharothrix espanaensis | |
| pRSFduet_C3H | pRSFduet-1 carrying C3H | |
| pCDFduet_C3H | CloDF13 ori, lacI, double PT7lac, StrepR; pCDFduet-1 carrying C3H | |
| pCDFduet_DCS | CloDF13 ori, lacI, double PT7lac, StrepR; pCDFduet-1 carrying codon-optimized DCS from Curcuma longa | |
| pRSFduet_CURS1 | pRSFduet-1 carrying codon-optimized CURS1 from C. longa | |
| pRSFduet_CURS1_CCoAOMT | pRSFduet_CURS1 carrying codon-optimized CCoAOMT from Medicago sativa | |
| pAC-4CL1 | p15A ori, Plac, CmR, pACYC184-derived plasmid carrying 4CL1 from A. thaliana | Addgene (35947) |
| pACYCduet_COMT | pACYCDuet-1 carrying COMT | This study |
| pRSFduet_COMT | pRSFduet-1 carrying COMT | This study |
| pAC_COMT | pAC-4CL1 without 4CL1 and carrying COMT | This study |
| pACYCduet_4CL1 | pACYCduet-1 carrying 4CL1 | This study |
| pRSFduet_CURS1_COMT | pRSFduet_CURS1 carrying COMT | This study |
| pCDFduet_DCS_C3H | pCDFduet_DCS carrying C3H | This study |
| pACYCduet_4CL1_TAL | pACYCduet_4CL1 carrying TAL | This study |
| pRSFduet_COMT_C3H | pRSFduet_COMT carrying C3H | This study |
| pRSFduet_CURS1_4CL1 | pRSFduet_CURS1 carrying COMT | This study |
| pRSFduet_CURS1_DCS | pRSFduet_CURS1 carrying DCS | This study |
| pRSFduet_TAL_C3H | pRSFduet_TAL carrying C3H | This study |
Bacterial strains and plasmids used in this study.
Tyrosine, coumaric and caffeic acid were purchased from Sigma-Aldrich (Steinheim, Germany), ferulic acid from Acros (Geel, Belgium), curcumin from Thermo Fisher Scientific (Loughborough, United Kingdom), and bisdemethoxycurcumin and demethoxycurcumin from Abcam (Cambridge, United Kingdom). Isopropyl β-D-1-thiogalactopyranoside (IPTG), super optimal broth with catabolite repression (SOC), 5-bromo-4-chloro-3-indolyl-β-D-galactopyranoside (X-Gal), and lysogeny broth (LB) medium were purchased from NZYTech. Glucose (Acros), Na2HPO4 (Scharlau, Sentmenat, Spain), MgSO4, KH2PO4 (Riel-deHaën, Seelze, Germany), methionine, NH4Cl, NaCl, CaCO3 (Panreac, Barcelona, Spain) and thiamine (Thermo Fisher Scientific, Loughborough, United Kingdom) were used to prepare the M9 modified salt medium. The following mineral traces and vitamins were supplemented to M9 Medium: FeCl3, ZnCl2, CoCl2, CuCl2, nicotinic acid (Riedel-deHaën), NaMoO4, H2BO3, pyridoxine, biotin, folic acid (Merck), riboflavin, and pantothenic acid (Sigma Aldrich). Ampicillin (AppliChem, Darmstadt, Germany), chloramphenicol, kanamycin (NZYTech), spectinomycin (Panreac), anhydrotetracycline (aTc), and arabinose (Acros) were used whenever necessary.
Construction of Plasmids Carrying the Biosynthetic Pathway
The 4CL gene was removed from pAC plasmid using XbaI and NotI restriction enzymes. COMT gene from Arabidopsis thaliana (GenBank accession numbers AY062837.1) was codon-optimized and synthesized by NZYTech. The DNA sequence of the codon-optimized gene is provided in Supplementary Table S1. Afterward, COMT gene was cloned in pAC, pACYCduet-1 and pRSFduet-1. 4CL gene was amplified from pAC_4CL and cloned in pACYCduet-1. Later, for monoculture and co-culture experiments, other plasmids were also constructed. COMT gene was amplified by PCR and cloned in pRSFduet_CURS1 and pRSFduet_C3H, 4CL gene in pRSFduet_CURS1, C3H gene in pRSFduet_TAL and pCDFduet_DCS, TAL gene in pACYCduet_4CL and DCS gene in pRSFduet_CURS1. All the plasmids used in this study are presented in Table 1 and the primers (Metabion, Steinkirchen, Germany) in Supplementary Table S2.
Plasmid DNA was isolated using NucleoSpin® Plasmid Miniprep Kit (Macherey-Nagel, Düren, Germany). The genes were amplified by PCR using Phusion High Fidelity DNA Polymerase (Thermo Fisher Scientific, Wilmington, DE, United States). DNA fragments were purified from agarose using NucleoSpin® Gel and PCR Clean-up Kit (Macherey-Nagel). Plasmid DNA and genes were quantified in a NanoDrop instrument (ND-1000, Thermo Fisher Scientific) and were digested with the appropriate restriction endonucleases (Supplementary Table S2) (Thermo Fisher Scientific) for 3 h and purified using NucleoSpin® Gel and PCR Clean-up Kit. Ligation was performed at room temperature for 1 h with T4 DNA ligase (Thermo Fisher Scientific). Chemical transformation (heat shock method) was carried out using E. coli NZY5α competent cells. All constructed plasmids herein described were verified by colony PCR and digestion and further confirmed by sequencing (GATC Biotech, Konstanz, Germany). After confirmation, E. coli BL21 (DE3) competent cells were transformed with the constructed plasmids. All the kits and enzymes were used according to the instructions provided by the manufacturers.
Protein Analysis
E. coli BL21 (DE3) cells harboring pRSFduet-1, pRSFduet_ COMT, pACYCduet_COMT, and pAC_COMT were grown in LB at 37°C to an OD600 of 0.9. IPTG was added (at a final concentration of 1 mM) to induce protein expression, and the culture was incubated for 6 h. Samples (10 mL culture medium) were taken at time 0 and 6 h of induction. Samples were centrifuged and the cells were resuspended in Tris–HCl buffer (1 mM, pH 7.8) and were further mechanically disrupted using 1 mm glass beads (Sigma-Aldrich) and FastPrep-24 (MP Biomedicals, Salon, OH, United States) (three cycles at speed 6 m/s for 1 min, 5 min cooling on ice after each cycle). After centrifugation, the protein concentration of soluble and insoluble fractions was determined using Pierce Coomassie (Bradford) Protein Assay Kit according to the manufacturers’ instructions. The expression levels of COMT were evaluated through sodium dodecyl sulfate polyacrylamide gel electrophoresis (SDS–PAGE) (4% stacking gel and 10% running gel). Samples containing soluble or insoluble protein fraction were mixed with 2× sample buffer (65.8 mM Tris–HCl pH 6.8, 2.1% SDS, 26.3% glycerol, 0.01% bromophenol blue) and β-mercaptoethanol and were denatured in a heating block at 100°C for 5 min. The protein marker used Color Protein Standard – Broad Range (NEB). After electrophoresis, the gel was stained using Coomassie Blue R-250 for 15 min and de-stained using distilled water until a clear background was achieved.
Construction of a lacZ Disrupted E. coli Strain
The disruption of lacZ from E. coli BL21 (DE3) was based on methods previously described using clustered regulatory interspaced short palindromic repeats – associated caspase 9 endonuclease (CRISPR-Cas9) (
The plasmids pCas9Cr4 and pKDsgRNA-lacZ were sequentially transformed in E. coli BL21 (DE3). The resultant strain was cultured in LB medium (10 g/L tryptone, 5 g/L yeast extract, 10 g/L NaCl) containing 25 μg/mL chloramphenicol and 50 μg/mL spectinomycin at 30°C (200 rpm). When optical density at 600 nm (OD600) was between 0.35 and 0.5, arabinose (1.2% (w/v) final concentration) was added to the medium to induce the λ-Red recombinase and the culture was incubated at 30°C for more 20 min. Afterward, electrocompetent cells were prepared and 10 μM donor DNA was transformed by electroporation. The cells were plated in LB agar containing chloramphenicol, spectinomycin, aTc (100 ng/mL), X-Gal (0.1 mg/mL) and IPTG (1 mM) and grew overnight at 30°C. The white colonies containing the disruption were selected, and the deletion was confirmed by colony PCR (Supplementary Table S5). The selected mutant strain was cultured at 37°C to cure pKDsgRNA-lacZ that has a temperature-sensitive replication origin. Then, pKDsgRNA-p15A was transformed into E. coli BL21 (DE3) ΔlacZ containing pCas9Cr4. After transformation, the cells were recovered in SOC (20 g/L tryptone, 5 g/L yeast extract, 3.6 g/L glucose, 0.186 g/L KCl, 0.5 g/L NaCl, 0.96 g/L MgCl2) containing aTc (100 ng/mL) for 2 h and plated in LB containing spectinomycin and aTc at 30°C overnight to induce the curing of pCas9Cr4. After confirming that the plasmid was cured, the cells were cultured at 37°C in order to cure pKDsgRNA-p15A. Finally, the mutant strain (E. coli BL21 [DE3] ΔlacZ) was transformed with the two plasmids containing the second module of the biosynthetic pathway (pCDFduet_DCS + pRSFduet_CURS1_4CL or pACYCduet_4CL + pRSFduet_CURS1_DCS) and used in co-culture systems.
Ferulic Acid and Curcuminoids Production
E. coli cells for plasmid propagation and inoculum preparation were grown in LB medium at 37°C and under shaking conditions (200 rpm).
For hydroxycinnamic acids and curcuminoids production, cultures were grown at 37°C in 50 mL LB from an OD600 of 0.1 (≈2% inoculum volume) up to 0.9. In the co-culture experiments, the different strains (with different modules of the pathway) were separately cultivated in LB medium and these overnight cultures were then used to inoculate the co-culture experiment in LB with different inoculation ratios (≈2% inoculum volume for all the tested ratios – 1:1, 2:1, 1:2). All the experiments (mono-culture and co-culture) were performed with E. coli BL21 (DE3) excluding the co-cultures system experiments where each strain carried two instead of three plasmids. In these specific experiments E. coli BL21 (DE3) carried the first module of the pathway and E. coli BL21 (DE3) ΔlacZ carried the second one.
After reaching the target OD600, the protein expression was induced with IPTG (0.1 mM) and the culture was then incubated for 5 h at 26°C. Next, the cells were harvested by centrifugation, suspended, and incubated at 26°C for 63 h in 50 mL M9 medium. Tyrosine (3 mM), caffeic acid (1 mM) or ferulic acid (2 mM) and IPTG (0.1 mM) were added at time 0 of induction in modified M9 medium. The experiments occurred during 63 h after adding the substrate. In specified experiments ferulic acid (1 mM) was also added at 15 h.
Modified M9 minimal salt medium contained (per liter): 40 g glucose, 6 g Na2HPO4, 3 g KH2PO4, 1 g NH4Cl, 0.5 g NaCl, 15 mg CaCl2, 110 mg MgSO4, 340 mg thiamine, 149.2 mg methionine, and 5 g CaCO3. Trace elements (54 mg FeCl3, 4 mg ZnCl2, 4 mg CoCl2, 4 mg NaMoO4, 2 mg CuCl2, and 1 mg H2BO3) and vitamins (0.84 mg riboflavin, 0.084 mg folic acid, 12.2 mg nicotinic acid, 2.8 mg pyridoxine, 0.12 mg biotin, and 10.8 mg pantothenic acid) were supplemented to the medium. Depending on the plasmid(s) present in the strains, 100 μg/mL of ampicillin, 100 μg/mL of spectinomycin, 30 μg/mL of chloramphenicol and/or 50 μg/mL of kanamycin were used.
All the experiments were conducted in triplicate. Supernatant samples (1 mL) were collected for the analysis of coumaric, caffeic, and ferulic acids, while for curcuminoids 200 μL to 2 mL of culture broth with cells (whole broth) were collected.
Estimation of the Strain-to-Strain Ratio in the Co-culture Systems
The strain-to-strain ratio in co-culture systems, where each strain carried two plasmids, was analyzed using the blue-white screening method and a method that relies on the production of curcuminoids. Strain E. coli BL21 (DE3) contained the first module of the pathway and E. coli BL21 (DE3) ΔlacZ contained the second module that produced curcuminoids from hydroxycinnamic acids. During the co-culture fermentation, 10 μL samples were taken and diluted 50 to 100-fold. Afterward, 10 μL of the dilution were spread in LB agar plates containing the required antibiotics, and 0.1 mg/mL X-Gal and 1 mM IPTG (for the blue-white screening method) or 0.5 mM ferulic acid and 1 mM IPTG (for curcuminoids production method). E. coli with disrupted lacZ only formed white colonies in the presence of X-gal while the other one formed blue colonies. In the other method, E. coli containing the second module of the pathway, in the presence of ferulic acid produced curcumin and generated yellow/orange colonies while the strain that contained the first module formed white colonies. The number of colonies of each color for each method were counted to estimate the strain-to-strain ratio in the co-culture system. It should be noted that these methods only allow to determine the ratio of viable cells.
Curcuminoids Extraction
Curcuminoids are mostly present inside E. coli cells. However, when their production is very high, they can also be found in the supernatant. Therefore, whole broth was mixed with an equal volume of ethyl acetate (Thermo Fisher Scientific). The mixture was vortexed and centrifuged (2 min, 15,000 × g). The aqueous phase was transferred to a new tube and this process was repeated until the pellet was not colored due to curcuminoids presence. Finally, the extracts were concentrated by solvent evaporation in a fume hood, suspended with at least 200 μL of acetonitrile (Thermo Fisher Scientific) and subjected to product analysis by ultra-high-performance liquid chromatography (UHPLC).
UHPLC Analysis
Ultra-high-performance liquid chromatography analysis was used to quantify hydroxycinnamic acids (coumaric acid, caffeic acid, and ferulic acid) and curcuminoids (curcumin, bisdemethoxycurcumin, demethoxycurcumin) using the Shimadzu Nexera-X2 system (Shimadzu Corporation, Kyoto, Japan) (CBM-20A system controller, LC-30AD pump unit, DGU-20A 5R degasser unit, SPD-M20A detector unit, SIL-30AC autosampler unit, CTO-20AC column oven) and a Kinetex® 2.6 μm Polar C18 100 Å LC column (150 × 4.6 mm) (Phenomenex, Alcobendas, Spain). Mobile phase A was composed of 0.1% (v/v) of trifluoroacetic acid (Fluka) in water and mobile phase B was composed of acetonitrile. For hydroxycinnamic acids quantification, the following gradient was used at a flow rate of 1 mL/min: 10–40% mobile phase B for 16 min, 40–70% for 1 min, 70–10% for 4 min, and 10% mobile phase B for an additional 4 min. Quantification was based on the peak areas at 310 nm for caffeic acid, coumaric acid and ferulic acid and the retention time was 6.4, 8.5, and 9.2 min, respectively. For curcuminoids quantification, a gradient of 40–43% mobile phase B for 15 min and 43–70% for 3 min, 70–40% for 4 min and 40% mobile phase B for an additional 5 min was used. Curcuminoids were detected at 425 nm of absorbance and the retention time was 12.1 min for bisdemethoxycurcumin, 13.2 min for demethoxycurcumin, and 14.3 min for curcumin.
Results and Discussion
Rational Design and Production of Ferulic Acid From Caffeic Acid Using COMT From A. thaliana
Different enzymes can be used to produce curcumin from tyrosine (Figure 1). In a previous study, 4CL was used to produce caffeoyl-CoA from caffeic acid and CCoAOMT was used to convert caffeoyl-CoA to feruloyl-CoA (
FIGURE 2

Production of ferulic acid from caffeic acid in E. coli BL21 (DE3) using different expression vectors. COMT, caffeic acid O-methyltransferase.
Production of Ferulic Acid From Tyrosine Using Different Combinations of Plasmids – Module 1 of the Biosynthetic Pathway
After studying the ferulic acid production from caffeic acid, plasmids carrying the COMT gene were combined with previously constructed plasmids carrying TAL and C3H genes (
FIGURE 3

Production of the three hydroxycinnamic acids (coumaric, caffeic, and ferulic acids) in E. coli BL21 (DE3) using tyrosine as substrate, after 63 h of fermentation. TAL, tyrosine ammonia lyase; C3H, 4-coumarate 3-hydroxylase; COMT, caffeic acid O-methyltransferase.
Production of Curcumin From Ferulic Acid – Module 2 of the Biosynthetic Pathway
The second module of the pathway (from ferulic acid to curcumin) was also optimized. Previously, 4CL gene was expressed in pAC plasmid (
FIGURE 4

Production of curcumin from ferulic acid in E. coli BL21 (DE3) using different plasmids and conditions, after 63 h of fermentation. pRSFduet_CURS1 and pCDFduet_DCS were combined with pAC_4CL (1,3) or pACYCDuet_4CL (2,4). Ferulic acid was added at a concentration of 2 mM at time 0 of induction in M9 (1–4) and 1 mM of ferulic acid was also added after 15 h (3,4). 4CL, 4-coumarate-CoA ligase; DCS, diketide-CoA synthase; CURS1, curcumin synthase 1.
While curcumin (or other curcuminoids) production from ferulic acid (or other hydroxycinnamic acids) is not our main goal since this can be expensive at an industrial scale, it can be necessary for some applications given that obtaining very pure curcumin (or other curcuminoids) from plant extraction or chemical synthesis is extremely difficult and/or expensive (
Curcuminoids Production by E. coli Mono-Culture System – Whole Biosynthetic Pathway
After optimizing both pathway modules, the production of curcuminoids from caffeic acid and tyrosine (Figure 5) was evaluated in a mono-culture system. For that purpose, the COMT gene was cloned in the same plasmid of CURS1 gene similarly to what was previously done for CCoAOMT (
FIGURE 5

Curcuminoids production in E. coli BL21 (DE3) (mono-culture) using caffeic acid (1, 2) and tyrosine (3,4) as substrates, after 63 h of fermentation. Two different pathways were tested with two different enzymes, CCoAOMT (1,3) and COMT (2,4). TAL, tyrosine ammonia lyase; C3H, 4-coumarate 3-hydroxylase; COMT, caffeic acid O-methyltransferase; CCoAOMT, caffeoyl-CoA O-methyltransferase; 4CL, 4-coumarate-CoA ligase; DCS, diketide-CoA synthase; CURS1, curcumin synthase 1.
Comparing the results obtained when CCoAOMT was used [Figure 5, experiments (1) and (3)] with the ones with COMT [Figure 5, experiments (2) and (4)], it was found that COMT enzyme leads to a higher curcumin (and other curcuminoids) production. Curcumin production using COMT enzyme was 10.6 and 2.0 times higher than using CCoAOMT when caffeic acid and tyrosine, respectively, were supplied. The pathway including COMT instead of CCoAOMT possibly has an increased feruloyl-CoA availability.
As expected, when caffeic acid (1 mM) was supplemented to produce curcumin, its production (126.5 μM) decreased significantly [Figure 5, experiment (2)] compared to the production obtained when ferulic acid was supplemented directly to the medium [Figure 4, experiment (2) – 1003 μM]. As can be observed in Figure 5, ferulic acid was produced in low amounts. When tyrosine was used as substrate the curcumin production was even lower (2.2 μM–0.82 mg/L), indeed it decreased 57 times. Even though, it was higher than the one reported by
Curcuminoids Production by E. coli Co-culture System – Combination of Module 1 and Module 2 of the Biosynthetic Pathway
The decrease observed in the curcuminoids production by E. coli mono-culture from tyrosine was predictable since, generally, as the complexity of the metabolic biosynthetic pathways increases, the metabolic load to the cell increases resulting in lower growth rates and productivity. However, the increase of pathway complexity and its further optimization is of upmost importance as feeding hydroxycinnamic acids to produce curcumin and/or curcuminoids is not economically feasible. Curcuminoids heterologous production will only reach industrial scale in the future if simple carbon sources, such as glucose, can be used as substrate by a tyrosine overproducing E. coli strain and if high productions can be obtained. Therefore, in order to distribute the metabolic burden and increase the production efficiency, a co-culture strategy was designed. For this purpose, two E. coli BL21 (DE3) strains were used, one carrying the pathway to convert tyrosine to ferulic acid, and the other carrying the second module of the pathway to convert ferulic acid (and/or coumaric acid) to curcuminoids (Figure 6). For the first module of the pathway, two strains that showed previously (Figure 3) high production of ferulic acid were used – the strain carrying pCDFduet_TAL, pRSFduet_C3H and pACYCduet_COMT and the strain carrying pRSFduet_TAL, pCDFduet_C3H and pACYCduet_COMT (Figure 7). These strains were combined with one strain that carried pACYCduet_4CL, pCDFduet_DCS and pRSFduet_CURS1 and these combinations are from now on designated co-culture 1 and co-culture 2, respectively. Other strains carrying other combinations of the first module of the pathway (Figure 3) were not chosen for further experiments since it was considered that the concentration of ferulic acid that they produced was very low and therefore, not enough to have significant titers of curcuminoids. Moreover, the strain carrying pETduet_TAL, pCDFduet_C3H and pRSFduet_COMT (Figure 3) was not chosen for further experiments since it was not able to grow when combined with the strain that carried the second module of the pathway due to selection mark incompatibility.
FIGURE 6

Cascade conversion of tyrosine to curcuminoids using a co-culture system. One E. coli strain converts tyrosine to ferulic acid and the other one converts ferulic acid and coumaric acid to different curcuminoids. TAL, tyrosine ammonia lyase; C3H, 4-coumarate 3-hydroxylase; COMT, caffeic acid O-methyltransferase; 4CL, 4-coumarate-CoA ligase; DCS, diketide-CoA synthase; CURS1, curcumin synthase.
FIGURE 7

Curcuminoids production in co-culture experiments, after 63 h of fermentation. Each E. coli BL21 (DE3) carried a module of the pathway. The difference between the two co-cultures was the first module. Co-culture 1 contained one E. coli carrying pCDFduet_TAL, pRSFduet_C3H and pACYCduet_COMT, and co-culture 2 one E. coli carrying pRSFduet_TAL, pCDFduet_C3H and pACYCduet_COMT. The second module of the pathway was common to both co-cultures and was composed of pACYCduet_4CL, pCDFduet_DCS and pRSFduet_CURS1. TAL, tyrosine ammonia lyase; C3H, 4-coumarate 3-hydroxylase; COMT, caffeic acid O-methyltransferase; 4CL, 4-coumarate-CoA ligase; DCS, diketide-CoA synthase; CURS1, curcumin synthase 1.
The division of labor between the two strains allowed to improve the production of curcuminoids. The highest curcumin production with these co-culture strategies was 14.9 μM and this was 6.8 times higher than the one achieved using the mono-culture system [Figure 5, experiment (4)]. In addition, the total curcuminoids production also increased 6.4 times. This type of improvement was also observed by
Curcuminoids Production by Mono-Culture and Co-culture Systems After Reducing Metabolic Burden Caused by Multiple Plasmids
Plasmid replication and maintenance imposes a metabolic burden on the host cells since it takes over cell resources such as carbon building blocks and energy molecules (adenosine triphosphate, nicotinamide adenine dinucleotide, nicotinamide adenine dinucleotide phosphate, among others). Reducing the number of plasmids reduces the load to the cell and can increase the productivity of the engineered strain. Since the plasmids used in this study are Duet plasmids (have two multiple cloning sites with two T7 promoters) (Novagen), another type of experimental design could be evaluated. The mono-culture system could be improved by cloning for instance TAL and C3H genes in the plasmids containing 4CL and DCS genes, reducing the number of plasmids used and, consequently, the metabolic burden. Having this goal in mind, the necessary cloning and experiments were performed. As can be observed in Figure 8A, that gathers the mono-culture system results after reducing the number of plasmids from four to three, the curcuminoids production improved significantly. Using this strategy, the curcumin production was 7.5 times higher than the one obtained using four plasmids [Figure 5, experiment (4)]. This production (16.6 μM; 6.1 mg/L) was the highest production obtained so far from tyrosine using mono-culture system. The highest production of curcumin from tyrosine reported until now was 0.6 mg/L by
FIGURE 8

Curcuminoids and hydroxycinnamic acids production by E. coli at 63 h after reducing the number of plasmids used. (A) Production of curcuminoids by E. coli BL21 (DE3) mono-culture system from tyrosine and carrying pACYCduet_4CL_TAL, pCDFduet_DCS_C3H and pRSFduet_CURS1_COMT. (B) Production of hydroxycinnamic acids by E. coli BL21 (DE3) from tyrosine and carrying pCDFduet_TAL and pRSFduet_C3H_COMT or pRSFduet_TAL_C3H and pACYCduet_COMT. (C) Production of curcumin by E. coli BL21 (DE3) ΔlacZ from ferulic acid and carrying pCDFduet_DCS and pRSFduet_CURS1_4CL or pACYCduet_4CL and pRSFduet_CURS1_DCS. (D) Production of curcuminoids by co-culture system from tyrosine. In co-culture 3, E. coli BL21 (DE3) carried pCDFuet_TAL and pRSFduet_C3H_COMT and E. coli BL21 (DE3) ΔlacZ carried pCDFduet_DCS and pRSFduet_CURS1_4CL. In co-culture 4, E. coli BL21 (DE3) carried pRSFduet_TAL_C3H and pACYCduet_COMT and E. coli BL21 (DE3) ΔlacZ carried pACYCduet_4CL and pRSFduet_CURS1_DCS. Co-culture 3 was tested using different inoculation ratios (1:1, 2:1 and 1:2). TAL, tyrosine ammonia lyase; C3H, 4-coumarate 3-hydroxylase; COMT, caffeic acid O-methyltransferase; 4CL, 4-coumarate-CoA ligase; DCS, diketide-CoA synthase; CURS1, curcumin synthase 1.
Co-culture systems might also be improved by decreasing the number of plasmids used. Each strain may carry only two plasmids with, for example, three genes reducing even more the metabolic burden. From Figures 8B,C, it is possible to observe the results achieved for each module of the pathway. Two combinations of plasmids were tested for each module. For the production of ferulic acid from tyrosine, E. coli carrying pCDFduet_TAL and pRSFduet_C3H_COMT was the one that allowed to obtain higher productions of ferulic acid (1325.1 μM). When compared to the strategy that produced more ferulic acid using three plasmids (pRSFduet_TAL + pCDFDuet_C3H + pACYCduet_COMT) (Figure 3), the production increased 49%, which is very significant. This is by far the highest ferulic acid titer obtained using tyrosine as substrate. This improvement is of interest for all of those working in the production not only of curcuminoids but other relevant compounds that are produced from ferulic acid such as coumarins, lignans, vanillin, among others. Using the other combination of plasmids, ferulic acid production was very low while caffeic acid reached a very high concentration (1238.2 μM). This concentration is also higher than the ones previously reported using C3H gene (
As previously mentioned, the design of the second module of the pathway was also rethought (Figure 8C). To use only two plasmids, 4CL and DCS genes were cloned in pRSFduet_CURS1 and two combinations of plasmids were tested, namely pCDFduet_DCS + pRSFduet_CURS1_4CL and pACYCduet_4CL + pRSFduet_CURS1_DCS. These combinations allowed to achieve very high concentrations and yields of curcumin as when three plasmids were used (Figure 4). However, when more substrate was added after 15 h, the conversion of curcumin was significantly higher than the one obtained previously with three plasmids. This reduction in the metabolic burden allowed to obtain the highest curcumin concentration reported to date, 1529.5 μM (563.4 mg/L), with a percent yield of 100%. This shows that, at these levels of curcumin production, contrary to what was hypothesized, the precursor malonyl-CoA is not limitant.
After testing both modules of the pathway separately, the complete pathway was tested using a co-culture system. In this case, each E. coli carried a module of the pathway but with only two plasmids instead of three as was presented in Figure 7. Using the plasmids presented in Figures 8B,C, only two combinations (named co-culture 3 and co-culture 4) could be tested since for both strains to grow together they needed the same antibiotic selection. Co-culture 3 contained pCDFduet_TAL and pRSFduet_C3H_COMT in one E. coli and pCDFduet_DCS and pRSFduet_CURS1_4CL in the other. Co-culture 4 was composed by one E. coli carrying pRSFduet_TAL_C3H and pACYCduet_COMT and another one carrying pACYCduet_4CL and pRSFduet_CURS1_DCS. These co-cultures allowed to produce higher concentrations of total curcuminoids than the ones previously tested (Figure 7). Co-culture 3 was the one that allowed to obtain higher production (125.8 μM). This production was 6.6 and 4.2 times higher than the ones obtained with the optimized mono-culture (Figure 8A) and with the other co-cultures tested (Figure 7), respectively. However, the curcumin production (17.1 μM) did not increase significantly. Coumaric acid was highly accumulated in the beginning of the fermentation (Supplementary Figure S2) leading to high productions of bisdemethoxycurcumin, that is produced using two molecules of coumaric acid. In co-culture 3 ferulic acid was not accumulated in high amounts during fermentation and, consequently, curcumin was not significantly produced. This was even more evident for co-culture 4 that produced ferulic acid in even lower amounts leading to only very high titers of demethoxycurcumin. It is very important that the intermediates are highly accumulated since the division of labor between the two strains may disrupt natural channels and dilute the intermediate concentrations inside the cell that uses it as substrate (
In these fermentations, the second module of the pathway was inserted in a E. coli BL21 (DE3) strain with the lacZ gene disrupted. This disruption does not allow the production of β-galactosidase that converts X-Gal into a blue insoluble pigment. Therefore, it is possible to distinguish both strains when X-Gal is present – the strain carrying the second module forms white colonies while the other one forms blue colonies (
The population behavior in co-culture motivated the study of different inoculation ratios (1:2 and 2:1) of co-culture 3, the one that allowed higher production of curcuminoids (Figure 8D). When the strain containing the first module was inoculated at a lower ratio (1:2), the production of hydroxycinnamic acids was very low during the fermentation and the conversion of coumaric acid to caffeic acid and ferulic acid was not very efficient. Therefore, bisdemethoxycurcumin and demethoxycurcumin were the curcuminoids produced in higher amounts. The total curcuminoids concentration (98.9 μM) and proportion was not very different from the one obtained for the ratio 1:1. However, when the strain containing the first module of the pathway was present in a higher percentage in the beginning of the fermentation (ratio 2:1) the proportion of curcuminoids obtained was different. Curcumin (43.2 μM) was the most produced curcuminoid followed by demethoxycurcumin. Bisdemethoxycurcumin, that depends exclusively on the coumaric acid availability was produced in lower amounts because during fermentation coumaric acid was efficiently converted to ferulic acid (Supplementary Figure S2). Although this ratio (2:1) did not allow to increase the number of total curcuminoids produced (76.0 μM), by increasing the amount of hydroxycinnamic acids produced during fermentation it allowed to obtain 2.5-fold more curcumin. The amount produced here was the highest amount of curcumin obtained from tyrosine to date. The strain-to-strain ratio was also estimated for both ratios tested (1:2 and 2:1) and it was verified, for both cases, that at time 0 in M9 the ratio was 33%: 66% which shows that the strain carrying the first module of the pathway is clearly in disadvantage and even when it is inoculated in higher proportion the strain carrying the second module of the pathway prevailed. Nevertheless, the higher proportion at inoculation time allowed to produce the proteins needed to obtained higher production of hydroxycinnamic acids, including ferulic acid that was converted to curcumin.
The titers herein presented represent 2550 and 6817% improvements for curcumin and total curcuminoids, respectively, over the highest titers reported in the literature to date using an equivalent biosynthetic pathway (
Conclusion
In this work, we successfully designed, constructed and optimized a heterologous pathway to produce curcuminoids in E. coli. This biosynthetic pathway includes 6 different enzymes that catalyze in some cases more than one reaction. One of these enzymes was COMT that converts caffeic acid to ferulic acid. We optimized the ferulic acid production from tyrosine using COMT and 1325.1 μM (257.3 mg/L) of ferulic acid were produced. In addition, we obtained the highest curcumin production ever reported in E. coli when ferulic acid is used as substrate. Around 1529.5 μM (563.4 mg/L) of curcumin was produced corresponding to a 59.4% increase compared to previously reported productions. Furthermore, the curcuminoids production from tyrosine using COMT was compared to its production using CCoAOMT (which converts caffeoyl-CoA to feruloyl-CoA) reported in previous studies. The production of curcuminoids using COMT was significantly higher than the one using CCoAOMT in the biosynthetic pathway. Using COMT enzyme in a monoculture strategy, the production of curcumin increased to 16.6 μM (6.1 mg/L). Finally, we also used a co-culture strategy to produce curcuminoids. One E. coli strain was used to produce ferulic acid from tyrosine, while the other strain converted the ferulic acid (and/or coumaric acid) produced and released to the medium to produce curcumin (and/or other curcuminoids). This strategy allowed to increase the amount of curcumin (43.2 μM; 15.9 mg/L) and total curcuminoids (125.8 μM; 41.5 mg/L) produced, possibly due to a decreased metabolic burden to each cell. The productions were very dependent on the inoculation ratios of the two cultures. To our knowledge, the productions herein reported are the highest productions of curcumin/curcuminoids obtained until now. These results are of interest for all of those working not only with the heterologous production of curcuminoids, but also other more complex polyphenolic compounds or plant secondary metabolites.
Although the results obtained are very promising, further improvements can still be made. In the future, this artificial biosynthetic pathway should be tested using a tyrosine overproducing E. coli strain to carry the first module. This strain will be more suitable for an industrial scale since phenylpropanoic acid substrates are expensive and have low solubility in aqueous solutions. Moreover, using this strain would allow to reduce the possible hydroxycinnamic acids toxicity effects as they will be accumulated in a lesser extent. Future metabolic optimizations should also include some step(s) to increase the malonyl-CoA availability that is generally low for recombinant pathways. The engineering of transporter proteins to decrease diffusion limitations and increase E. coli tolerance to hydroxycinnamic acids and curcuminoids leading to a higher production of this compounds is also of utmost importance. Finally, to produce pure curcumin from tyrosine or glucose, less promiscuous enzymes need to be found or the existing ones need to be further engineered.
Statements
Data availability statement
All datasets generated for this study are included in the article/Supplementary Material.
Author contributions
JR performed most of the experiments and data analysis, and conceived, designed, and drafted the manuscript. DG performed some of the experiments and data analysis. LR coordinated the study and team, and provided feedback and suggestions on the manuscript. All authors gave final approval for publication.
Funding
This study was supported by the Portuguese Foundation for Science and Technology (FCT) under the scope of the strategic funding of UIDB/BIO/04469/2020 unit and BioTecNorte operation (NORTE-01-0145-FEDER-000004) funded by the European Regional Development Fund (ERDF) under the scope of Norte2020 – North Portugal Regional Program. In addition, this research has been carried out at the Biomass and Bioenergy Research Infrastructure (BBRI) – LISBOA-01-0145-FEDER-022059, supported by Operational Program for Competitiveness and Internationalization (PORTUGAL2020), the Lisbon Portugal Regional Operational Program (Lisboa2020), and Norte2020 under the Portugal 2020 Partnership Agreement, through the ERDF. LR also acknowledges her sabbatical leave fellowship (SFRH/BSAB/142991/2018) funded by the FCT.
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Supplementary material
The Supplementary Material for this article can be found online at: https://www.frontiersin.org/articles/10.3389/fbioe.2020.00059/full#supplementary-material
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Summary
Keywords
curcuminoids, biosynthesis, E. coli, caffeic acid O-methyltransferase, co-culture engineering, biosynthetic pathway
Citation
Rodrigues JL, Gomes D and Rodrigues LR (2020) A Combinatorial Approach to Optimize the Production of Curcuminoids From Tyrosine in Escherichia coli. Front. Bioeng. Biotechnol. 8:59. doi: 10.3389/fbioe.2020.00059
Received
04 November 2019
Accepted
23 January 2020
Published
07 February 2020
Volume
8 - 2020
Edited by
Ethan I. Lan, National Chiao Tung University, Taiwan
Reviewed by
Kwon-Young Choi, Ajou University, South Korea; Peng Xu, University of Maryland, Baltimore County, United States; Yanran Li, University of California, Riverside, United States
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© 2020 Rodrigues, Gomes and Rodrigues.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Joana L. Rodrigues, joana.joanalucia@deb.uminho.pt
This article was submitted to Synthetic Biology, a section of the journal Frontiers in Bioengineering and Biotechnology
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