Abstract
Life is mechanobiological. Natural living materials exhibit remarkable, emergent and smart properties under mechanical loading. Such materials are classified as mechanoactive, in contrast to electroactive polymers and materials that exhibit advanced properties when subjected to electrical stimulation. Cutting edge, multiscale imaging technologies have proven enabling for the elucidation of molecular to meso-scale structure and function of natural mechanoactive materials. Using Microscopy-Aided Design And ManufacturE, (MADAME) this perspective article describes mechanoactive properties of natural materials including skin-on-bones (periosteum) and bone itself. In so doing, it demonstrates the principle to emulate natural smart properties using recursive logic, the basis of many computer algorithms, and to design and manufacture mechanoactive materials and products using advanced manufacturing methods that also incorporate principles of recursive logic. In sum, the MADAME approach translates physically the computer science paradigm of recursion by implementing Jacquard textile methods, which themselves form a historical basis for computing machines, together with additive manufacturing methods including multidimensional printing, stereolithography, laser sintering, etc. These integrated methods provide a foundation and translational pathway for scaled-up manufacture of disruptive mechanoactive materials that will find use in fields as varied as medicine, safety, transport and sports, for internal (implants) and external (wearables) applications.
Introduction
Nature abounds with stimuli-responsive, so-called smart materials. Examples of such materials, at the macro- to meso-length scale, include skin, bones, and skin-on-bones (periosteum) in the animal kingdom, and eucalyptus tree bark, cambium, and wood in the plant kingdom. Connective tissues comprising skin and other soft animal tissues exhibit remarkable mechanical strength, functional barrier properties to prevent moisture loss to the environment, while also “waterproofing” the internal organs, as well as self-healing and -sensing (e.g., pressure sensing) capacities (; Tee et al., 2012). Vascular tissues of trees generate hydraulic pressure pulses when they bend in the wind () and bone exhibits flow directing properties under mechanical loading, emerging from different calibers of interconnected vascular, pericellular, and matrix porosities (). While top-down approaches to designing and manufacturing such smart materials have met with little success, bottom-up approaches using paradigms of “cellular manufacture” have been met with great success (,; Tee et al., 2012; ; Sidler et al., 2018).
Remarkably, the “brainless” cells that manufacture all of the aforementioned smart materials, themselves form living sensors, actuators and transducers at the nano- to micron length scale (; ; ; ; , ). The advent of imaging across length- and time-scales has enabled not only unprecedented elucidation of the mechanisms underpinning cells’ and natural materials’ smart properties (Figure 1), but also the design and manufacture of new materials emulating nature’s own (Figure 2; ). MADAME refers to a computer-aided additive manufacturing platform that incorporates Multi-D printing and/or computer-controlled weaving to create novel, bio-inspired materials and products (Steck et al., 2000; ; Sidler et al., 2018; ). The state of the art imaging capacity enables observation of live cells in their native tissue habitats. Design thinking processes empower engineers to empathize with their cells, imagining and feeling what they experience and envisioning their responses. In empathizing with their cells, engineers may be better equipped to prototype mechanoactive materials and architectures as cells do, from raw materials that they themselves produce and adapting their own structure and function, and ultimately their own niche to survive ().
FIGURE 1
FIGURE 2

Smart properties of mechanoactive materials, including skin-on-bones (periosteum, A,B,C,E) and bone itself (D) and MADAME approaches to emulate those properties (F,G1–G4,H1–H4). (A) Micron-resolution strain mapping of periosteum in situ under stance-shift loading demonstrates surprising heterogeneity (
This perspective article expands upon and integrates these topics to establish a foundation for advanced design and manufacture of mechanoactive materials that will be relevant for fields of use as varied as the medical and transport sectors, as well as for external and internal applications.
Cells as Sensors, Actuators, and Transducers
Throughout nature, cells are the master designers, manufacturers and builders of tissue architectures underpinning e.g., trees and their population forests in the plant kingdom, as well as organs and organismal systems in the animal world (
Since cells sense their local environment and transduce biophysical (mechanical, electrical, osmotic, etc.) information to the nucleus, where gene up- and down regulation leads to stabilization of the cell and/or the cell’s environment over time, the cell itself is also an actuator of structural and architectural change as well as new local and global equilibria (
Tissues Cells Weave and Their Smart Properties
Natural materials such as animal and plant tissues are natural composites comprising resilient collagens (animals) and celluloses (plants) that confer toughness, elastin (animals) and elastin-like polypeptides (plants) that impart elasticity, and proteoglycans that bind water and give turgidity. Cells “spin and weave” components of tissues in situ (
Geometry
The success of Lego building blocks, with their universal interlocking mechanism, is their flexibility to build structures only limited by the creative capacity of the human brain. Nature’s counterpart could be the cells’ capacity to organize into sheets (epithelial sheet, Figure 1A) and three-dimensional, globular structures (mesenchyme, Figure 1B) that inter-convert throughout life. Indeed, all-natural tissue architectures are based on permutations of these sheets and globular structures, and development depends on the capacity of cells to revert between the two geometric design modalities, processes respectively referred to as epithelial-mesenchymal transition (EMT) and mesenchymal-epithelial transition (MET) (
Tissues deriving developmentally from the epithelial sheets provide essential barrier functions to tissues at interfaces between different environments, e.g., skin provides a barrier between richly hydrated tissues of the body (∼85% water by volume) and the outside environment and the skin-on-bones periosteum covers all non-collagenous bone surfaces of the body, separating the interior milieu from the outside environment of bone, e.g., muscle compartments, fat, etc. (Figures 1F, 2A,B). Tight junctions between cells of epithelial sheets underpin this barrier property with their interpenetrating, zipper-like closures between cell membranes (
In contrast, more globular mesenchyme consists of cells and extracellular matrix, joined by a variety of cell-cell and cell matrix junctions that act as molecular rivets and more distributed Velcro-like attachments that each, respectively, attach to proteins of the cell’s own skeleton (the cytoskeleton). Mesenchymal condensation, an event that occurs 11.5 days after fertilization in the mouse, initiates the formation of the musculoskeletal system. During this event, cells and their nascent tissues begin to specialize and rapidly scale-up cell number through cell division (proliferation) and formation of tissue templates through production of extracellular matrix (
Throughout prenatal development as well as during postnatal healing, which repeats prenatal development processes, cells interconvert between epithelial and mesenchymal states (EMTs and EMTs, as per above), enabling the formation of complex geometries, tissue architectures, and organ systems (Figures 1A,B;
Mechanical Modulation of Polarity to Anisotropy
Just as mechanical forces modulate EMTs and METs as tissue architectures evolve, they also direct self assembly of cell layers at the earliest stages of tissue organization. Forces including cell adhesion and cell tension modulate tissue patterning of tissues and influence tissue phenotype from the time of fertilization until after birth and throughout life. As mechanisms by which forces inherent to life on Earth translate to self-assembly of multicellular structures, including tissues and organs, this knowledge provides direct inspiration for bottom-up design, engineering and manufacturing of mechanoactive materials and devices (Figures 1C, 2F,G;
Mechanoactive Materials
Electroactive polymers and materials change shape or size under electrical stimulation, while mechanoactive fibers and materials exhibit stimuli-responsive (smart) properties under mechanical loading (Figure 2). Given that life itself is mechanobiological, it is surprising that mechanoactive materials are less recognized and researched than electroactive materials. For example, if one compares search engine results for mechanoactive and electroactive materials, in PubMed, the former garner 14 compared to 4000 hits and, via google, 11,000 versus 2,200,000 respective results. The plethora of electroactive materials and applications parallels industry and manufacturing activities around the development of electronics and electronic components, and their scale down in size over time. In the future, one would expect increased publication and patent activity around scaling down of advanced materials’ and device manufacturing to include smart properties that emerge from smaller to larger length scales.
Interestingly, while top-down engineering approaches have led to elucidation of multiscale structure-function relationships in a variety of natural materials and tissue types (Spalazzi et al., 2008), bottom-up approaches appear more conducive to the elucidation, engineering and manufacture of emergent mechanoactive properties (
Periosteum, the Skin-on-Bones
Periosteum, a hyper-elastic soft tissue sleeve, envelops all non-articular (excluding the joint surfaces covered in cartilage) bony surfaces of the body, like a “skin-on-bones.” As an inherently “smart” material, soft periosteum imparts hard bones with added failure strength under high impact loads (
First, high definition television (HDTV) lenses were used to map in high resolution (submicron scale), four-dimensional (xyzt) strains in periosteum during stance shift loading of the sheep femur (
Further paired imaging-mechanics studies on sections of periosteum from the longitudinal (axial, along the long bone) and/or circumferential, anterior (front) aspect of the sheep femur demonstrated a stark anisotropy in mechanical properties of the periosteum (
Periosteum is attached to all bony surfaces via a plethora of collagen connections called Sharpey’s fibers, which “Velcro” the soft tissue to the hard bony surface (
Follow on high resolution microscope imaging studies revealed a potential mechanical trigger for quiescent stem cells to activate healing processes. By probing the interaction of light with the molecular structure of periosteum [second harmonic and two photon imaging (
Excitingly, the release of the tissue’s intrinsic prestress had a significant impact on another property of the tissue, namely its permeability. Permeability is an essential functional boundary property (Figure 2E1) for periosteum, which serves as an interface between bone and surrounding muscle. Release of prestress in the tissue was associated with a significant reduction in permeability of periosteum. Furthermore, permeability of tissue-similar fluid (Ringer’s lactate) through the periosteum exhibited direction- and flow-rate dependence. Permeability of periosteum increased eight to 16× when the flow rate was increased 120×. Surprisingly, this effect was much more pronounced in the bone to muscle direction than in the muscle-to-bone direction, a characteristic of a non-linear hydraulic valve (
Bone
Further smart properties of bone reveal themselves when one analyzes the different phases of the tissue itself. During development in utero and during postnatal healing, bone starts as a soft template of collagen and elastin that mineralizes over time (
Intrigued by the observation of counterintuitive flows in experimentally based computational models of bones, we aimed to test the hypothesis that non-homogeneous distributions of different caliber pores in bone would result in such counterintuitive flows, e.g., imbibement of fluid under compression. Using high resolution microscopy, bone’s different caliber porosities (pericellular versus vascular pores) were rendered as heat maps with warm colors depicting areas of high density and cool colors showing areas of low density (Figure 2D;
Microscopy-Aided Design and Manufacture (Madame) of Bio-Inspired Materials and Structures
Concept – Recursive Logic to Emulate Natural Tissues
Once we were able to quantify and precisely describe, quantitatively in four dimensions (4D), multiscale structure and emergent functional properties of natural materials, we then aimed to develop methods to design and manufacture new materials emulating nature’s own. This resulted in the development of a novel process, referred to as MADAME, to map spatial and temporal properties of smart, natural materials (Figures 2F,G;
The Jacquard loom was the earliest computer – in 1801, a century prior to “the first punch card driven computers, the Jacquard loom wove patterns using loops of paper with holes to guide when hooks fell through the paper loop (hook down) or stayed above the loop (hook up), thereby encoding binary patterns of e.g., tapestry weaves” (
More recent (2019) approaches (Sheiko and Dobrynin, 2019) suggest application of recursive logic for polymer design and engineering to mimic a range of mechanical properties appropriate for biological applications (Figure 3). While reduction to practice is currently in homogenous materials without intrinsic anisotropy or mechanical gradient properties (Vatankhah-Varnosfaderani et al., 2017), the concept expands upon the idea of encoding material properties architecturally, at molecular length scales, to achieve a range of biologically relevant mechanical properties previously achievable only empirically, through mixing of “various polymers, solvents and fillers” (Sheiko and Dobrynin, 2019). In combination with the aforementioned MADAME approach, a range of architectures might be achievable that range from molecular to micro- to macro- and meso-length scales. In particular, molecular encoding of polymers may provide a means to tune fiber and matrix mechanical properties for composite, advanced manufactured materials and products (
FIGURE 3

Sheiko and Dobrynin’s concept of encoding mechanical phenotype in synthetic polymeric materials and Knothe Tate’s recursive logic approach to encoding mechanoactive material properties in textile (and composite) patterns comprising fibers of different mechanical phenotypes. (A) Thermoplastics, synthetic elastomers and gels and biological networks (extracellular matrix, tissue) exhibit mechanical phenotypes exemplified through the materials’ stress σ- strain ε curve (E0, the Young’s Modulus, is the material stiffness in the linear elastic region of the curve; β shows strain stiffening or non-linear increase in Modulus with increase in deformation, a measure of material firmness; σmax is the strength of the material or stress at break; the area under the curve indicates material toughness or how much energy is dissipated at breakage.(B) Elongation at break (λmax) versus Young’s modulus (E) over the mass density (ρ) of a material. “This representation recovers scaling relations E ∼λmax-2, for elastomeric materials with λmax ≫ 1, and E ∼εmax-2, for hard materials with strain at break εmax = λmax-1 ≪ 1.” Panels (A,B)used with permission from Sheiko and Dobrynin (2019) and Vatankhah-Varnosfaderani et al. (2017). (C) Master Table of properties for materials created using MADAME and tested in tension, compared to textile and isotropic control materials, using data from
Incorporation of Pre- and Residual Stresses in Mechanoactive Material Design and Manufacture
Once we implemented additive manufacturing with textile engineering to create composite structures, we aimed to integrate prestresses and/or residual stresses, found in natural materials, into advance-manufactured smart materials. A two-pronged solution proved most effective. First we used a pre-tensioning system with the Jacquard loom to selectively prestress warp and weft (orthogonal weave) fiber directions (
Manufacturing Considerations
Application of design thinking approaches that use the visualization tool of empathizing with cells that manufacture tissues, stimulates conceptualization of new manufacturing processes and/or pipelines. When one observes a range of natural architectures across phyla of the animal and plant kingdoms, from bone to corals (animal kingdom), and wide-ranging plants, the aforementioned geometric and/or directional/anisotropic paradigms are reiterated again and again, and thereby create an infinite number of structures and associated mechanoactive functions. In summary, empathizing with cells and understanding their unique structural and functional capacities facilitates development of new manufacturing methods and processes at different length and time scales (
Applications, Future Directions and Conclusion
Mechanoactive materials first found applications in tissue engineering for the development of tissue templates and scaffolds, as a direct translation from its inspiration (
While biomimicry has inspired artists, scientists and engineers for well over five centuries (cf. da Vinci’s flying machine), the advent of advanced imaging has provided a critical enabling technology to decipher mechanisms underpinning emergent properties of natural materials and systems at multi-length and -time scales (
Microscopy-Aided Design And ManufacturE lends itself well for the deciphering, design and manufacture of emergent properties from nature (Sidler et al., 2018;
Similitude theory implements parametric scaling to study mechanics in very large- or small-scale systems where direct measures were not possible with then state-of-the-art technology (
In combination with MADAME, similitude theory may lead to new fundamental discoveries as well as design approaches and manufacturing methods in previously intractable nano-micro biological systems, enabling visualization of biophysical phenomena below the traditional realm of visualization (
Disclosure
MK has intellectual property patented and pending patent around multilayered surgical membranes as well as the design and manufacture of advanced manufactured composites that emulate nature’s own. The commercialization of these technologies is at an early (pre-revenues generating) stage. This manuscript reports scientific outcomes designed to benefit the field as a whole and does not report on any particular product or prototype with potential commercial interest.
Statements
Ethics statement
The animal study was reviewed and approved by the Commission for the Ethical Use and Care of Animals, Grisons, Switzerland.
Author contributions
MK wrote the perspective article which reflects her perspectives on the field.
Funding
Parts of this study were funded by the National Institutes of Health, National Science Foundation, Wallace H. Coulter Foundation, AO Foundation, Christopher Columbus – United States Commerce Department, National Health and Medical Research Council, and the Paul Trainor Foundation.
Acknowledgments
Supplementary Video 1 was created by Sarah Gagyi-McBride as part of a previous study (
Conflict of interest
MK is the inventor of several patented and patent pending technologies (
Supplementary material
The Supplementary Material for this article can be found online at: https://www.frontiersin.org/articles/10.3389/fbioe.2020.00845/full#supplementary-material
Abbreviations
- EMT
Epithelial to Mesenchymal Transition
- MADAME
Microscopy-Aided Design And ManufacturE
- MET
Mesenchymal to Epithelial Transition
- Multi-D
Multi-Dimensional.
Footnotes
+.^In contrast to undifferentiated cells, highly specialized, terminally differentiated cells exert low potential to become different specialized cell types, a process that can theoretically, albeit rarely, occur through dedifferentiation and redifferentiation, or cross-differentiation.
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Summary
Keywords
Microscopy-Aided Design And ManufacturE, mechanoactive materials, composite, biomimicry, additive manufacturing, smart materials, emergent properties, similitude
Citation
Knothe Tate ML (2020) Advanced Design and Manufacture of Mechanoactive Materials Inspired by Skin, Bones, and Skin-on-Bones. Front. Bioeng. Biotechnol. 8:845. doi: 10.3389/fbioe.2020.00845
Received
06 March 2020
Accepted
30 June 2020
Published
25 August 2020
Volume
8 - 2020
Edited by
Chi Zhou, University at Buffalo, United States
Reviewed by
PaYaM ZarrinTaj, Oklahoma State University, United States; Zeyu Chen, Central South University, China; Xianfeng Lin, Zhejiang University, China
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Copyright
© 2020 Knothe Tate.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Melissa Louise Knothe Tate, m.knothetate@unsw.edu.au
This article was submitted to Biomaterials, a section of the journal Frontiers in Bioengineering and Biotechnology
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