Abstract
In recent years, the infectious diseases caused by pathogenic microorganisms have become one of the most prominent public health issues, which seriously endangers people’s lives and leads to significant economic losses. Studies have shown that the Shiga toxin produced by Escherichia coli O157:H7 (E. coli O157:H7) can cause severe diseases, such as hemorrhagic colitis, diarrhea, hemolytic uremic syndrome, etc. For the purpose of improving people’s health level and quality of life, it is quite important and necessary to further deepen the research on the antibacterial methods for pathogenic bacteria. In this work, we mainly summarized the control strategies for E. coli O157:H7 in food processing from the physical, chemical and biological levels, and summarized their own antibacterial mechanisms as well as the advantages and weaknesses. In general, physical methods are effective in eliminating E. coli O157:H7, but some are costly, complex, and may compromise food quality. Chemical methods, such as acidic preservatives and chlorine-based disinfectants, can also pose health risks with long-term and excessive use. In contrast, biological methods, although somewhat expensive, tend to provide safer and more environmentally friendly approaches with effective antimicrobial effects.
1 Introduction
Food is of vital importance to human survival and development as it can supply energy and nutrients to maintain life activities, and it is crucial to ensure high food safety while providing adequate nutrition. By virtue of the advantages that can be consumed without additional preparation such as heating or washing, the ready-to-eat foods have seen an increasing demand in recent years (Zhang Y. et al., 2024; ). So, it is particularly important and necessary to adopt appropriate strategies to eliminate pathogenic bacteria in food processing.
As the most typical serotype of Enterohemorrhagic Escherichia coli (EHEC), E. coli O157:H7 can cause severe hemorrhagic colitis, diarrhea, and hemolytic uremic syndrome by producing Shiga toxin (; ; Wang et al., 2024). Statistics showed that about 2.8 million people can be infected with Shiga toxin-producing Escherichia coli (STEC) each year, and the resulting cases of Hemolytic Uremic Syndrome in Children (STEC-HUS) were as high as 3,890. In addition, contaminated food has also been confirmed to play an important role in infectious disease outbreaks, and there were several pandemics in 2018–2019 alone (). Given the rapid growth, high survival rate, and strong infectivity of E. coli O157:H7, it is particularly necessary to adopt effective physical, chemical, and biological strategies in food processing to further improve food safety and safeguard public health (Figure 1).
FIGURE 1
2 Control strategies
2.1 Physical methods
In order to eliminate E. coli O157:H7 in food processing, a variety of physical control strategies have been proposed, such as new packaging and heat treatment (). Taking the new packaging method as an example, the common vacuum packaging method is to put foods into a film with low O2 permeability, and then extract the air inside and place it in a vacuum sealed environment (Zhang P. et al., 2022). As for modified atmosphere packaging, the air in the package is usually replaced with a gas mixture composed of N2 and CO2 in a specific ratio to create a microenvironment with low O2 concentration, thereby inhibiting the biochemical reactions and microbial growth, and ultimately extending the shelf life of packaged food (Sun et al., 2022).
As for traditional heat treatment methods, they are indeed effective in killing bacteria and other pathogens. However, during this period, high temperatures can also alter the chemical and physical properties of the food itself, and some heat-sensitive vitamins and enzymes may be destroyed, thus leading to a reduction in taste, color, aroma and nutritional value (). On this basis, a variety of high-performance sterilization technologies including high-pressure processing, microwave heating, pulsed light and ultraviolet radiation have been developed in recent years (Figure 2; ).
FIGURE 2
2.1.1 Emerging thermal technologies
Emerging thermal technologies, such as microwave heating, radio frequency, ohmic heating and superheated steam, have all shown favorable antimicrobial effects in food processing. As for microwave heating, its mechanism lies in the water can produce friction through dipole rotating under microwave, thereby producing a large amount of heat in food and achieving the sterilization effect (
Similar to microwave heating, radio frequency is also a physical technique that inactivates bacteria using heating effect of medium, and its mechanism involves thermal shock (Tong et al., 2022). Specifically, when food is exposed to an alternating electric field, dipole molecules such as water will generate intermolecular friction through self-calibration, and release a large amount of heat to exert sterilization effects. It is noteworthy that unlike other emerging thermal technologies, radio frequency can effectively eradicate bacteria in foods with both high and low water content (
Ohmic heating is a technique that utilizes the electrical resistance of food itself to generate heat and raise the temperature (
Superheated steam refers to the steam with higher temperature and enthalpy than conventional or saturated steam. When the superheated steam condenses on the surface of food, a large amount of heat can be transferred, thereby causing the temperature of the food to rise and killing bacteria efficiently (
2.1.2 Ultrasonic cleaning
Cleaning is an indispensable part in food processing, especially in the processing of vegetables and fruits, as it can effectively remove residual contaminants such as soil, insects, pesticides, and microorganisms. At the same time, ultrasonic cleaning has also received widespread attention due to its high environmental friendliness and safety. Studies have demonstrated that ultrasonic can enhance cleaning efficacy and notably increase the permeability of fruit and vegetable cells, which leads to enhanced drying and dehydration outcomes, and ultimately extending the shelf life of the produce (Yu et al., 2024). Besides, studies have also confirmed that ultrasonic cleaning can promote the accumulation of phenols, carotene and ascorbic acid in plant tissues, and improve their nutritional value effectively (Zhou et al., 2022).
Although ultrasonic cleaning performs well in food processing, its sterilization efficiency is usually not high enough when used alone.
2.1.3 Ionizing radiation
Ionizing radiation, including X-rays, gamma rays, and electron beams, has also been used in food processing, and its mechanism involves destroying the protein and DNA structures of microorganisms, thereby killing bacteria, parasites and fungi effectively (
As a special type of ionizing radiation, nuclear radiation is widely used in industry, medicine and scientific fields, and they do pose some potential health risks. However, in the food industry, the Joint FAO/IAEA/WHO Expert Committee has stated that the treatment of food with a dose of 10 kGy does not generally have adverse effects on its safety and nutritional composition (
2.1.4 High-pressure processing
As a non-thermal food processing technology, high-pressure processing generally uses water or oil as the pressure transfer medium to treat food sealed in a container with high pressure (
2.1.5 Ultraviolet radiation
Ultraviolet radiation has been widely used in bacteria elimination due to its high cost performance, easy operation, no irritating by-products generation and wide disinfection range. Its mechanism involves DNA damage, that is, ultraviolet light can directly induce the formation of dimerization of pyrimidine bases in bacterial nucleic acid, thus inhibiting the DNA replication process and leading to bacteria death (
2.1.6 Pulsed light
As a physical sterilization technology, pulsed light generally uses inert gasses such as xenon to release pulsed light with a wide spectrum and high energy in a time as short as tens to hundreds of microseconds (
2.1.7 Cold plasma
Cold plasma, as one kind of non-thermal antimicrobial method, has received great attention by virtue of its high safety, low cost, and the ability to be used for the treatment of in-package food. Studies have shown that cold plasma generally contains a large amount of charged particles, such as OH–, H3O+, ROS, RNS, excited O2, and N2, as well as ultraviolet rays, which makes it effective in killing both bacteria floating in the air and cling to the surface of food (
2.2 Chemical methods
As a chemical additive, preservatives can greatly inhibit the life activities of microorganisms such as bacteria, molds and yeasts, thereby keeping food fresh and extending its shelf life. At present, a variety of acidic preservatives and chlorine-containing disinfectants have been proposed, such as peracetic acid, organic acid, sodium benzoate and sodium hypochlorite, and most of them have exhibited good performance in eliminating foodborne pathogens (Yoder et al., 2012).
2.2.1 Acid preservatives
In 1902, Freer and Novy firstly demonstrated that peracetic acid featured with excellent bactericidal properties. The subsequent studies showed that peracetic acid can keep stable in the presence of organic compounds, and was also strongly bactericidal when used at low concentrations (
Organic acids, including acetic acid, lactic acid, butyric acid, citric acid, and malic acid, can also be used as bactericides in food processing due to their good antimicrobial properties and high food safety (Sharma and Lee, 2025). Some studies have confirmed that the antibacterial mechanism of organic acids involves energy competition, the changes in bacterial membrane permeability and intracellular osmotic pressure, as well as inhibition of biomolecular synthesis (
As the sodium salt of benzoic acid, sodium benzoate is also a commonly used food preservative additive. By virtue of its high food safety, it has been listed as a Generally Recognized as Safe (GRAS) additive by the FDA (Thomazini et al., 2023). Studies have shown that the antibacterial effect of this preservative can be greatly affected by environmental pH (
2.2.2 Chlorine-containing disinfectants
Chlorine-containing disinfectants refer to antiseptics that can produce hypochlorous acid with antibacterial activity after dissolving in water (Yi et al., 2024). Among them, sodium hypochlorite has attracted widespread attention by virtue of its excellent bactericidal properties (Figure 3). After sodium hypochlorite was ionized in water and converted into hypochlorous acid, it can cause severe damage to bacterial cell membranes (
FIGURE 3

Schematic diagram of the effect of HClO on E. coli O157:H7.
Chlorine dioxide, as a gaseous oxidant, is also highly effective in inactivating foodborne pathogens on the surface of the food. Visvalingam and Holley (2018) exposed beef containing E. coli O157:H7 to 200 ppm chlorine dioxide for 4 days and found that the reduction of pathogenic bacteria was up to 2.8 log CFU/g, which was even better than the effects after treatment with sodium hypochlorite and peracetic acid under the same conditions. Overall, chlorine-containing disinfectants have shown good application potential in food processing due to their excellent antibacterial properties. However, it should also be noted that this antibacterial agent is often highly irritating and lack sufficient chemical stability, and some chlorides such as chloramines and chlorobenzene can be produced after disinfection, which may pose a risk of cancer and distortion (
2.3 Biological methods
With the development of society, people have put forward new and higher requirements for food safety. Biological control strategies, as a kind of efficient and safe antibacterial technologies, have been increasingly favored in food industry. Therefore, a variety of biological antibacterial agents such as bioprotective microorganisms, plant-derived natural compounds and bacteriocins were proposed to combat E. coli O157:H7 in food processing, and most of them exhibited good antimicrobial effects while negligible impact on the nutrition of the food itself, which makes them a good choice in food processing (
2.3.1 Microbial control
Microbial control refers to the strategy that using protective microorganisms, such as bacteriophages, probiotics and antagonistic bacteria with antagonistic activity to inhibit or even inactivate pathogenic bacteria (
FIGURE 4

(A) The antibacterial mechanism of bacteriophage. (B,C) SEM images of E. coli O157:H7 before and after treatment with zp37, and (D,E) fluorescence changes with SYTO9/PI incubation. Reproduced with permission (Yi et al., 2021). Copyright 2021, Elsevier.
Probiotics are microorganisms that can grow and reproduce in the human intestines, and plays important roles in maintaining the balance of intestinal flora and promoting the health of digestive system (
Antagonistic bacteria also play a significant role in food processing, where they can exert their antimicrobial effects by producing antimicrobial metabolites or competing with pathogenic bacteria for nutrients and space (
2.3.2 Natural compounds
Natural plant products such as flavonoids, alkaloids, phenols, tannins, and saponins are a class of compounds with antibacterial activity, and they all play important roles in food sterilization (
Trans-cinnamaldehyde, as a natural antibacterial compound, can also cause bacteria death.
Gallic acid and thymol also showed strong antimicrobial effects. Zhang C. et al. (2024) treated E. coli O157:H7 with gallic acid screened from plant-derived small molecules, and found that this natural compound can inhibit the formation of biofilm effectively, and then exert a good antibacterial effect. In addition, as another natural compound, thymol has also been confirmed by
Flavonoids and alkaloids, as organic compounds widely existing in plants, have also been proven to have good antibacterial properties. Vikram et al. (2010) found that flavonoids such as naringenin, quercetin, sandalin and apigenin, all possessed obvious inhibitory effects on the formation of E. coli O157:H7 biofilm as well as the communication among bacteria. Besides, the isopentadienated flavanones isolated from Macaranga tanarius have also been proven to have antibacterial activity due to the presence of flavonoid skeleton and ester groups. What’s more, some alkaloids also exhibited strong antibacterial properties.
In general, natural compounds represented by flavonoids, alkaloids, phenols, tannins, and saponins have exhibited satisfactory antimicrobial properties and biosafety. However, most of them are generally expensive, poorly water-soluble, and even have the potential to react with food ingredients, which makes their wider application in food processing still challenging.
2.3.3 Bacteriocin
Bacteriocins are proteins or peptides produced by a specific type of bacteria in a multi-microbial environment, and can inhibit or even kill the competing bacteria by interfering with their life activities (Simons et al., 2020). For instance, the bacteriocins can disrupt and make pores in bacterial cell membranes, causing the cellular proton gradient to be out of balance, which hinders normal cell metabolism and leads to bacteria death (
By virtue of the good antibacterial effect and biosafety, the bacteriocins can also be used for eliminating E. coli O157:H7 in food processing. Yi et al. (2021) treated bean sprouts containing E. coli O157:H7 with antimicrobial peptide zp37 for 7 days and found that the activity of this pathogen was reduced by up to 94.7%. As for its antimicrobial mechanism, subsequent studies have shown that zp37 can effectively induce bacterial membrane depolarization, resulting in DNA aggregation and loss of function after zp37 enters the cytoplasm and binds to bacterial DNA, and ultimately leads to bacteria death (Figures 4B–E). Öncül and Yildirim (2019) also demonstrated that enterococcin KP and lactococcin BZ, whether used alone or in combination, can exhibit strong bactericidal effects against E. coli O157:H7 in milk, and are expected to be applied in pathogen control in the dairy industry.
Although bacteriocins exhibit good bacteriostatic effects in the laboratory, their widespread application in food industry is still subject to some limitations. Specifically, the diffusion of bacteriocins in solid foods is often restricted, making it difficult to thoroughly cover the food. Besides, some bacteriocins can only inhibit specific microorganisms and their sterilization effects are greatly affected by the external environment. What’s more, after prolonged exposure, the bacteriocins may promote resistance to some bacteria, and weaken or even completely eliminate their bacteriostatic effects (
3 Conclusion
In summary, most physical, chemical and biological strategies all play an indispensable role in the elimination of E. coli O157:H7 in food processing and jointly promote food safety, but still encounter some challenges. Some physical methods general costly and complex to operate, and have the risk of affecting food quality. As for chemical methods, the widely used acidic preservatives and chlorine-containing disinfectants may also cause harm to our health after long-term and excessive use. In contrast, biological methods seem to be healthier and more environmentally friendly while delivering good antimicrobial results. Moreover, it can be estimated that with the continuous development of the national economy and people’s attention to food safety, the role of biological methods in the food industry will gradually increase, regardless of its higher price.
Statements
Author contributions
CX: Funding acquisition, Writing – original draft. ZX: Writing – review and editing. RY: Formal Analysis, Writing – review and editing. JL: Formal Analysis, Writing – review and editing. WD: Conceptualization, Methodology, Writing – review and editing. JD: Supervision, Writing – review and editing.
Funding
The author(s) declare that financial support was received for the research and/or publication of this article. This study was supported by the Natural Science Foundation of Shandong Province (ZR2022QB150 and 2023HWYQ-096), the Youth Innovation Team of Higher Education of Shandong Province (2024KJJ035), and the Shandong Province College Students Innovation and Entrepreneurship Training Program (S202410438061 and S202410438057).
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Generative AI statement
The authors declare that no Generative AI was used in the creation of this manuscript.
Publisher’s note
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Summary
Keywords
E. coli O157:H7, control strategies, food processing, infectious diseases, food safety and health
Citation
Xu C, Xin Z, Yu R, Li J, Dan W and Dai J (2025) The control strategies for E. coli O157:H7 in food processing at the physical, chemical and biological levels. Front. Microbiol. 16:1598090. doi: 10.3389/fmicb.2025.1598090
Received
22 March 2025
Accepted
09 May 2025
Published
05 June 2025
Volume
16 - 2025
Edited by
Md. Ashrafudoulla, National Institutes of Health (NIH), United States
Reviewed by
Irwin A. Quintela, Agricultural Research Service, United States Department of Agriculture, United States
Sabrina Hossain, WorldFish, Bangladesh
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© 2025 Xu, Xin, Yu, Li, Dan and Dai.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Chenggong Xu, xuchenggong@sdsmu.edu.cnJiangkun Dai, daijkun@hotmail.com
†These authors have contributed equally to this work
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