Abstract
Introduction: The number of patients with iatrogenic spinal deformities is increasing due to the increase in instrumented spinal surgeries globally. Correcting a deformity could be challenging due to the complex anatomical and geometrical irregularities caused by previous surgeries and spine degeneration. Virtual and 3D printed models have the potential to illuminate the unique and complex anatomical-geometrical problems found in these patients.
Case Presentation: We present a case report with 6-months follow-up (FU) of a 71 year old female patient with severe sagittal and coronal malalignment due to repetitive discectomy, decompression, laminectomy, and stabilization surgeries over the last 39 years. The patient suffered from severe low back pain (VAS = 9, ODI = 80). Deformity correction by performing asymmetric 3-column pedicle subtraction osteotomy (PSO) and stabilization were decided as the required surgical treatment. To better understand the complex anatomical condition, a patient-specific virtual geometry was defined by segmentation based on the preoperative CT. The geometrical accuracy was tested using the Dice Similarity Index (DSI). A complex 3D virtual plan was created for the surgery from the segmented geometry in addition to a 3D printed model.
Discussion: The segmentation process provided a highly accurate geometry (L1 to S2) with a DSI value of 0.92. The virtual model was shared in the internal clinical database in 3DPDF format. The printed physical model was used in the preoperative planning phase, patient education/communication and during the surgery. The surgery was performed successfully, and no complications were registered. The measured change in the sagittal vertical axis was 7 cm, in the coronal plane the distance between the C7 plumb line and the central sacral vertical line was reduced by 4 cm. A 30° correction was achieved for the lumbar lordosis due to the PSO at the L4 vertebra. The patient ODI was reduced to 20 points at the 6-months FU.
Conclusions: The printed physical model was considered advantageous by the surgical team in the pre-surgical phase and during the surgery as well. The model was able to simplify the geometrical problems and potentially improve the outcome of the surgery by preventing complications and reducing surgical time.
Introduction
As the number of instrumented spinal operations increases globally, the group of patients with iatrogenic spinal deformities is growing (). Loss of lordosis, development of segmental or global kyphosis after a shorter or longer thoracolumbar stabilization are the most common form of iatrogenic (so called “flat back”) deformities (). Beyond the consequent spinal canal stenosis, the disturbance of global balance can result in severe disability and pain where only surgical correction of the spinal alignment can provide significant functional improvement (). The common sagittal balance problem in some cases is complicated with coronal imbalance, making the surgical correction procedure more complex. Further anatomical and geometrical irregularities caused by the previous surgeries (e.g., lack of anatomical landmarks, segmental bony deformations) makes the situation more challenging. In such cases, meticulous preoperative planning and proper implementation of the surgical plan are the keys to success and advanced scientific tools are needed to support the process and improve the outcome.
Here, we present the case of an elderly female patient with severe sagittal and coronal malalignment due to repetitive spine surgical interventions for over 39 years. Virtual and 3D printed patient-specific models were used to understand the unique and complex anatomical-geometrical problem and to plan the proper surgical correction.
Case Presentation
Medical History
A 71-year-old female patient was admitted to our institution. She suffered from severe low back pain, irradiating to the left leg, and an inability to walk more than 50 m due to fatigue in both lower extremities. There were some significant, treated comorbidities in her medical history: chronic hypertension, non-insulin-dependent (type II) diabetes, and ischemic heart disease. Previously, the patient's back problems were treated in other hospitals. The first discectomy surgery at the level of L4/S1 was performed 39 years ago, since then a mild L5 sensory-motor deficit persisted on the right side. Sixteen years later, L4/5 discectomy was performed followed by an L3/4 discectomy a year later. A repeated discectomy was done at L4/5 level 4 years ago, followed by a discectomy/decompression at the L2/3 level due to signs of cauda syndrome. The last surgical intervention in another hospital was done a year later (3 years ago), when an L2-L4 posterior stabilization and L3 laminectomy without intervertebral fusion was performed.
Evaluation and Analysis
Physical examination showed severe sagittal and coronal imbalance, compromised gait, tenderness at the lower back area and spastic muscles. She suffered from mild distal motor weakness in both lower extremities and numbness of the left leg. Based on her examination and imaging studies [full spine X-ray, lumbar CT (Supplementary Figure 1) and MRI (Supplementary Figure 2)], the severe lumbar sagittal and coronal malalignment was identified as the primary source of pain. Beside the deformity, non-union and partial implant loosening at the L2-L4 segments, and degenerative instability at the L1/2 and L3/4 segments were diagnosed. Patient's pain was assessed by Visual Analog Scale (VAS = 9 preoperatively), and disability was measured using the Oswestry Disability Index (ODI = 80% preoperatively) (). Surgical treatment was indicated considering the spinal pathology, severe pain, disability, and life quality deterioration.
Analysis of Spinopelvic Alignment in Terms of Surgical Correction
Global balance and spinopelvic alignment were analyzed to determine the objective of the correction. Parameters describing the spinopelvic alignment were calculated from standing X-ray using the Surgimap software (Nemaris Inc., New York, NY, USA). Pelvic incidence (PI), pelvic tilt (PT), sacral slope (SS), lumbar lordosis (LL), and thoracic kyphosis (TK) were measured () (Figure 1). Global sagittal alignment parameters such as the sagittal vertical axis (SVA), T1 spinopelvic inclination (T1SPi), T9 spinopelvic inclination (T9SPi), and T1 pelvic angle (TPA) were also calculated (). The Global Alignment and Proportion (GAP) Score was calculated according to the method published by Yilgor et al. (). The coronal alignment was assessed by measuring the distance between the center of C7 vertebral body and the central sacral vertical line (CSVL) (). The measurements are summarized in Table 1.
Figure 1
Table 1
| Parameter | Preop | Postop |
|---|---|---|
| PI (°) | 55 | 55 |
| PT (°) | 27 | 21 |
| SS (°) | 28 | 34 |
| LL (°) | 17 | 47 |
| PI-LL (°) | 38 | 8 |
| TL (°) | 2 | 5 |
| TK (°) | 16 | 30 |
| T9SPI (°) | 0 | 6 |
| T1SPI (°) | 7 | 1 |
| TPA (°) | 34 | 22 |
| T1S (°) | 41 | 31 |
| CL (°) | 39 | 32 |
| GT (°) | 12 | 28 |
| L(L4-S1) (°) | 14 | 31 |
| C2-C7 SVA (mm) | 12 | 20 |
| SVA C7-S1 (mm) | 156 | 82 |
| C7 to CSVL distance (mm) | 48 | 5 |
| GAP score | 8 | 3 |
Parameters for the evaluation of the spinal alignment pre- and postoperatively.
The central origin of the patient's complaint was the loss of lordosis at the lumbar spine due to the degenerative and iatrogenic processes. The patient's global balance was characterized as an imbalance both in the sagittal and coronal planes. The GAP score was 8 preoperatively, corresponding to severely disproportioned alignment. Therefore, the aim of the surgical correction was the 3D correction of the lumbar alignment. To calculate the degree of the desired lordosis correction, different approaches were sequentially applied. First, we used the formula published by Le Huec et al. (
Virtual and 3D Printed Models of the Surgery
To better understand the complex anatomical condition at the lower lumbar level, especially in the neuro foraminal and central spinal canal area, patient-specific virtual and physical models were created based on the pre-op CT (Figure 2). The CT data were exported from the hospital PACS in DICOM file format. To comply with the ethical approval and the patient data protection policies, anonymization of the DICOM data was performed using Clinical Trial Processor software (CTP, RSNA, USA) (
Figure 2

Definition of virtual 3D geometry from CT scan. During the segmentation process the bone volume is first separated from the surrounding soft tissue by thresholding of the greyscale levels of the CT images. The resulting mask (green) voxels represent the 3D volume of the L1-S1 spine segment. Then, from the mask, a triangulated surface mesh is generated in STL format. The STL file serves as an input for 3D printing, with FDM technology. The virtual patient-specific geometry can be edited in CAD software in order to perform virtual surgical intervention (L4 PSO). The virtual geometries are then integrated in the clinical communication as a 3DPDF document.
Surgical Treatment and Outcome
The surgery was successfully performed without any complications (OR time: 270 min, blood loss: 750 ml). The patient was discharged from the hospital in good condition, 4 days after surgery. 30 degrees of lumbar lordosis correction was achieved, the majority at the L4-S1 levels (17°) (Figure 3, Table 1). The measured change in the sagittal vertical axis (SVA) was 7 cm. In the coronal plane, the C7 to CSVL distance was reduced by 4 cm. The GAP score decreased significantly from 8 to 3. ODI decreased at the 6-months FU to 20 points from 80, the VAS for the LBP decreased to 3 from 9 (
Figure 3

Preoperative (A,B) and postoperative (C,D) standing X-rays for sagittal (A,C) and coronal (B,D) spinal alignment evaluation, using the Surgimap software sagittal alignment tools. In the sagittal plane, the SVA was reduced by 7.4 cm compared to the preoperative X-rays due to the Th9-Ileum fixation, correction with the L3-L4 intervertebral fusion (TLIF) and the 3-column osteotomy at the L4 level. The coronal alignment was corrected by reducing the distance between C7 to CSVL from 4.8 cm pre-op (B) to 0.5 cm post-op (D).
Discussion
Clinical studies about the benefits of new visualization and 3D printing techniques are still very rare worldwide (
In a recent systematic review by Lopez et al. (
It is challenging in the surgical management of adult spinal deformity to determine the degree of planned correction, particularly in patients with severe preoperative malalignment. Less aggressive correction may constitute a reasonable compromise between radiographic alignment goals and perioperative and postoperative risk (
The limitation of the described approach is that currently it is uncommon for medical centers to have access to a 3D printing facility or lack the know-how for image processing needed for model preparation. The time needed for the presented visualization, printing, and planning is also a limitation as it is not always available before surgery.
Conclusion
A patient-specific 3D virtual and printed physical geometry as well as computer-aided surgical planning were used to develop the optimal surgical plan for the deformity correction in a complicated iatrogenic adult spinel deformity case. The surgery was successfully implemented providing the planned correction of the lumbar alignment. The printed physical model was considered advantageous by the surgical team in the pre-surgical phase and during the surgery as well. The chosen FDM technology provided an accurate, robust, and affordable physical model. The model not only clarifies the geometrical problems, but it can also improve the outcome of the surgery by preventing complications and reducing surgical time.
Statements
Data availability statement
The original contributions presented in the study are included in the article/Supplementary Material, further inquiries can be directed to the corresponding author.
Ethics statement
The study was approved by the National Ethics Committee of Hungary, the National Institute of Pharmacy and Nutrition (Reference Number: ETT TUKEB IV/6329-1/2020/EKU). Informed consent was obtained from the participant. The patients/participants provided their written informed consent to participate in this study. Written informed consent was obtained from the individual(s) for the publication of any potentially identifiable images or data included in this article.
Author contributions
PE and AL contributed to the conception and design of the study. PE, JF, FB, MT, and BH did the CT based image analyses which provided the 3D visualizations, the virtual model, and the CAD design. PE, JF, and AL performed the pre and postoperative X-ray measurements. MB and MT provided the 3D print. AL, AB, and PE performed the surgery described in this case report. PE and JF wrote the first draft of the manuscript and prepared the pictures together with AL. All authors contributed to manuscript revision, read, and approved the submitted version.
Funding
The project leading to the scientific results was supported by the Hungarian Scientific Research Fund grant Budapest, Hungary (Award Number: OTKA FK123884), by the Doctoral Student Scholarship Program of the Co-operative Doctoral Program of the Ministry of Innovation and Technology, Hungary, financed from the National Research, Development and Innovation Fund (C1014064), and by the European Commission (766012-SPINNER-H2020-MSCAITN-2017). The financial support from these funding bodies was gratefully acknowledged.
Conflict of interest
MB was employed by the company Do3D Innovations Ltd. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Supplementary material
The Supplementary Material for this article can be found online at: https://www.frontiersin.org/articles/10.3389/fsurg.2021.662919/full#supplementary-material
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Summary
Keywords
3D printed anatomical models, flat back deformity, 3D virtual model, 3DPDF, fused deposition modeling
Citation
Fayad J, Turbucz M, Hajnal B, Bereczki F, Bartos M, Bank A, Lazary A and Eltes PE (2021) Complicated Postoperative Flat Back Deformity Correction With the Aid of Virtual and 3D Printed Anatomical Models: Case Report. Front. Surg. 8:662919. doi: 10.3389/fsurg.2021.662919
Received
01 February 2021
Accepted
27 April 2021
Published
28 May 2021
Volume
8 - 2021
Edited by
Claudia Di Bella, The University of Melbourne, Australia
Reviewed by
Marcus Mazur, The University of Utah, United States; Jefffrey Mullin, University at Buffalo, United States
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Copyright
© 2021 Fayad, Turbucz, Hajnal, Bereczki, Bartos, Bank, Lazary and Eltes.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Aron Lazary aron.lazary@bhc.hu
This article was submitted to Orthopedic Surgery, a section of the journal Frontiers in Surgery
†These authors have contributed equally to this work
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