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ORIGINAL RESEARCH article

Front. Microbiol., 01 July 2025

Sec. Microbiotechnology

Volume 16 - 2025 | https://doi.org/10.3389/fmicb.2025.1626646

This article is part of the Research TopicGreen Biomanufacturing by Industrial Microorganisms: Precise Regulation and System OptimizationView all articles

Antifungal and biodegradable nanoencapsulation of Smallanthus Sonchifolius essential oil for improved stability and sustained release

  • Co-Innovation Center for Efficient Processing and Utilization of Forest Resources, National Key Laboratory for the Development and Utilization of Forest Food Resources, College of Chemical Engineering, Nanjing Forestry University, Nanjing, China

Introduction: Phytopathogenic fungi pose a serious threat to global crop productivity, necessitating sustainable alternatives to chemical fungicides.

Methods: This study developed poly-ε-caprolactone (PCL) nanospheres encapsulating essential oil extracted from Smallanthus sonchifolius tubers (SsEO) to enhance antifungal stability and efficacy.

Results: The nanospheres exhibited a high encapsulation efficiency of 98%, significantly improved the photostability of SsEO by protecting it from UV-induced degradation, and provided a sustained-release profile that extended its functional longevity. In vitro assays showed that the nanoencapsulated SsEO inhibited Sclerotinia sclerotiorum and Valsa mali by 93.6% and 56.9%, respectively, while in vivo inhibition rates reached 94.45% and 92.5%.

Conclusion: These findings demonstrate that biodegradable, photoprotective PCL nanospheres offer a promising eco-friendly strategy for plant pathogen management, reducing reliance on chemical fungicides, and minimizing environmental impact.environmental impact.

1 Introduction

Plant pathogens, particularly pathogenic fungi, significantly threaten global crop productivity, leading to significant reductions in both crop yields and quality each year (Fisher et al., 2012; Cheung et al., 2020). To address growing demands of the global population, effective strategies for managing a wide range of crop diseases are essential. While chemical fungicides have traditionally been the primary approach for plant disease control, their excessive use has resulted in environmental pollution, health risks, and the development of pathogen resistance, ultimately reducing their long-term efficacy in agricultural systems (Odukkathil and Vasudevan, 2013; Wang et al., 2021). In response to these challenges, researchers are increasingly focusing on plant-derived alternatives as eco-friendly solutions for crop diseases management (Wu et al., 2022). Among these alternatives, plant extracts and secondary metabolites with natural antifungal properties are being investigated as potential sources for new fungicides (Li et al., 2022; Prem et al., 2024). Essential oils, which are rich in terpenes, phenolic compounds, and aliphatic components, have demonstrated significant antibacterial and antifungal activities (Van De Vel et al., 2019).

Essential oils derived from Asteraceae family have demonstrated notable antifungal properties. For instance, the essential oils of Baccharis dracunculifolia and Tanacetum parthenium essential oils have been widely recognized for their ability to inhibit the growth of various plant pathogenic fungi (Lawson et al., 2020; Trindade et al., 2023). Specifically, the essential oil from T. parthenium contains oxygenated constituents such as camphor, farnesene, and camphene, which exhibit potent antifungal activity against a range of fungal pathogens, including Aspergillus niger, Candida albicans and Saccharomyces cerevisiae. Similarly, the essential oil extracted from the tubers of Smallanthus sonchifolius (SsEO) is rich in monoterpenes and diterpenes, accounting for over 80% of its total composition, with the majority of these compounds demonstrating significant antifungal activity (Miyazawa and Tamura, 2008).

However, the practical application of essential oils is constrained by their high volatility, relatively low yields, and susceptibility to biodegradation when exposed to light, oxygen, and moderate temperatures (Meng et al., 2022). To overcome these limitations, nanoencapsulation has emerged as a promising strategy, protecting active ingredients from degradation, ensuring sustained antifungal activity. Nanoencapsulation not only reduces the required quantities of fungicides but also minimizes their toxicity and adverse effects on non-target organisms, while enhancing the direct efficacy of the antifungal compounds (Kumar et al., 2014; Huang et al., 2018). Furthermore, polymer nanospheres facilitate sustained release, offering advantages such as improved biosafety, selectivity, biodegradability, and economic viability, along with a reduced environmental footprint.

Among various materials, poly-ε-caprolactone (PCL), an aliphatic semi-crystalline polyester, is particularly notable for its excellent agricultural properties. PCL is biocompatible, exhibits low mammalian toxicity, undergoes rapid degradation, and can be engineered to produce pores of specific sizes, enabling the controlled release of encapsulated active compounds (Woodruff and Hutmacher, 2010). Furthermore, PCL demonstrates high encapsulation efficiency for plant essential oils, facilitating their sustained release in agricultural applications (Pinto et al., 2016). The combination of PCL with essential oils has shown significant potential in enhancing antifungal activity, making it a key rea of focus in pesticide research (Peres et al., 2020; Rosato et al., 2023). These findings underscore the potential of PCL-encapsulated essential oils for combating fungal pathogens in agricultural systems. However, the application of SsEO as a fungal inhibitor in agricultural settings remains underexplored, highlighting the need for further investigation.

This study explores a sustainable antifungal solution to combat environmental and agricultural issues stemming from chemical fungicide overuse. We investigate plant-derived nanotechnology, specifically SsEO encapsulated in PCL nanospheres, as an eco-friendly crop protection alternative. We hypothesize that PCL nanoencapsulation will improve SsEO’s stability, photoprotection, and antifungal efficacy due to the sustained release and biodegradability. We prepared and characterized SsEO-loaded PCL nanospheres (Scheme 1) and assessed their antifungal activity against five major plant pathogens, including S. sclerotiorum and V. mali, through in vitro and in vivo assays. The anticipated results will highlight the benefits of integrating natural bioactives with nanotechnology, promoting sustainable agriculture and providing a less environmentally harmful substitute for traditional fungicides.

SCHEME 1
Flowchart illustrating the process for preparing and evaluating PCL nanospheres encapsulating Smallanthus sonchifolius essential oil (SsEO). The scheme includes characterization steps using SEM, FTIR, TGA/DTG, and DLS (PDI, particle size, zeta potential), as well as functional assays such as UV degradation testing, in vitro release, and antifungal efficacy analysis. It visually summarizes the preparation, structural assessment, and bioactivity verification stages in one schematic overview.

Scheme 1. Schematic representation of the characterization and antifungal efficacy of PCL nanoencapsulated SsEO.

2 Materials and methods

2.1 Materials

PCL (average molecular weight of 45,000) and potato dextrose agar (PDA) medium were procured from Macklin Biochemical Co., Ltd. and Sangon Biotech Co., Ltd., both located in Shanghai, China. Additionally, Span 60 (sorbitan 60 monostearate) and Tween 80 (polysorbate 80) were also obtained from Sangon Biotech Co., Ltd.

2.2 Chemical analysis of the SsEO

In this study, the chemical composition of the SsEO was analyzed to identify its specific compounds. Gas chromatograph (GC; TRACE 1300, United States) was employed for the analysis, with a carrier flow rate of 1 mL/min, and an inlet temperature set to 250°C. The temperature program for the GC analysis initiated at 50°C, increased to 100°C at a rate of 15°C /min, and further elevated to 200°C at a rate of 10°C /min.

Additionally, the content of cis-abienol in SsEO was quantified using high-performance liquid chromatography (HPLC, Agilent 1260, Agilent, Santa Clara, United States) equipped with a UV-vis detector set at 237 nm. An Eclipse XDB-C18 column (4.6 mm × 250 mm, 5 μm film thickness, Agilent) was utilized, with a mobile phase consisting of methanol, ethanol and a 0.1% (v/v) aqueous acetic acid solution in a ratio of 18:71:11. The HPLC analysis was performed at a flow rate of 0.8 mL/min and a column temperature of 30°C.

2.3 SsEO nanosphere preparation and characterization

Nanospheres were prepared using the preformed polymer nanoprecipitation method. The organic phase, comprising 150 mg of PCL biopolymer, 100 mg of Span 60, 10 mL of acetone (organic solvent) and varying quantities of essential oil, was prepared at 40°C and under continuous stirring. This organic phase was then gradually poured into an aqueous phase containing 100 mg of Tween 80 and 20 mL of distilled water, followed by stirring for 10 min to ensure stabilization. Subsequently, Water and organic solvents were removed using a rotary evaporator to obtain the final colloidal suspension.

Four formulations NS1, NS2, NS3, and NS4 were prepared (Table 1), containing 0, 50, 100, and 250 mg of essential oil, respectively. To characterize the NS1, NS2, NS3, and NS4 nanospheres, we evaluated their mean particle size, polydispersity index (PDI), and zeta-potential at 25°C using dynamic light scattering (DLS) with a Zeta Sizer Nano ZS90 (Malvern Instruments, Malvern, United Kingdom).

TABLE 1
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Table 1. Formulation of PCL nanospheres prepared with SsEO.

2.4 Encapsulation efficiency

The filtration–centrifugation method was employed to determine the quantity of the amount of nanoencapsulated SsEO. Aliquots of the nanoparticle colloidal suspensions were transferred into tubes equipped with 0.22 μm pore cellulose acetate filters (Spin-X, Corning® Inc., Corning, NY, United States) and centrifuged at 8,000 rpm and 20°C for 40 min. Subsequently, 250 μL of the ultrafiltrate was collected and analyzed by UV-vis spectroscopy. Encapsulation efficiency (EE%) was calculated using the following equation:

E E % = B - A B × 100 % (1)

Where A (mg/mL) represents the amount of essential oil in the ultrafiltrate, and B (mg/mL) denotes the amount of essential oil in the suspension.

2.5 Nanoparticle morphology

The homogeneity of the colloidal suspension and the morphology of SsEO nanospheres were evaluated at the Advanced Analysis and Testing Center of the Nanjing Forestry University.

The nanosphere suspension was frozen at −20°C for a duration of 24 h to ensure complete solidification. Subsequently, the frozen samples were transferred to a freeze dryer and subjected to sublimation for 48 h, yielding a dry, white powder. The dried samples were then mounted onto 12 mm diameter aluminum stubs and coated with a 2 nm layer of gold/palladium (Au/Pd) alloy using sputtering to enhance conductivity for analysis. The prepared samples were analyzed using Scanning electron microscopy (SEM) with a Quanta 200 instrument (FEI, Thermo Fisher Scientific, Waltham, MA, United States).

2.6 Fourier transform infrared spectroscopy and thermogravimetric analysis

Fourier transform infrared spectroscopy (FTIR) spectra was employed to evaluate the encapsulation of relative essential oils and to analyze the chemical structure of PCLs. FTIR spectra were acquired for essential oils, PCL, and the nanospheres using a Spectrum Two from PerkinElmer (Waltham, MA) equipped with the UATR Two accessory. Spectra were recorded at 4 cm–1 resolution.

Additionally, thermogravimetric analysis (TGA) and derivative thermogravimetric analysis (DTG) were conducted to investigate the thermal stability of the encapsulated essential oils and the composition of the nanosphere shells. The TGA measurements were performed using a Hitachi STA 7200 thermal analysis system (Ibaraki, Japan) under a controlled nitrogen atmosphere with a flow rate of 200 mL/min. The temperature was increased at a rate of 10°C /min over a range of 30–600°C.

2.7 UV light-accelerated degradation

The photostability of non-encapsulated and nanoencapsulated essential oils was evaluated using an ultraviolet chamber emitting light at a wavelength of 254 nm. Aliquots of 1 mL per sample were exposed to the UV chamber for 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, and 10 h exposure intervals. Subsequently, the essential oil was extracted through vortexing and examined using by UV-vis spectrophotometry to evaluate the photostability of the essential oil.

2.8 Controlled release analysis of nanospheres

The release profile of the nanoparticles was determined using the inverse dialysis technique. 10 mL of nanoparticle suspension was mixed with 100 mL of 0.5% Tween 80 aqueous solution. 1 mL of this mixture was then transferred to a dialysis bag (MM 1200D cellulose membrane, Sigma Aldrich, Sintra, Portugal) and stirred continuously at room temperature. SsEO release was quantified using a UV-vis photometer by sampling at fixed intervals (0, 0.5, 1, 2, 3, 6, 9, 12, 24, 48, and 72 h).

2.9 In vitro antifungal activity

The antifungal activity of the essential oil-loaded nanospheres was evaluated against five agriculturally significant plant pathogenic fungi: Rhizoctonia solani, Gibberella zeae, Phytophthora infestans, Sclerotinia sclerotiorum, and Valsa mali, using the mycelial growth rate inhibition assay. Essential oil nanospheres and blank control nanospheres were incorporated into potato dextrose agar (PDA) medium at various concentrations (100–750 mg/L), and the mixture was poured into sterile Petri dishes. Mature fungal cultures were punched at the colony margin and transferred to the prepared PDA plates. Plates were incubated at 28°C, and the colony diameters were measured after sufficient growth. The inhibition rate was calculated, and the half-maximal effective concentration (EC50) values were determined to assess antifungal efficacy.

The relative inhibition I (%) was calculated using the following equation:

I ( % ) = C - T C - 5 × 100 % (2)

Where I is the inhibition rate, C is the colony diameter (mm) of the control group and T is the colony diameter (mm) of the test group.

2.10 In vivo antifungal activity

For the protective efficacy experiment, the nanospheres were uniformly sprayed onto apples in equal volumes, with an equivalent amount of 0.5% Tween 80 aqueous solution serving as a blank control. After 24 h, 5 mm agar blocks containing mycelium were inoculated onto the apples. The average diameter of the resulting lesions was measured 11 days post-inoculation. For curative efficacy experiments, 5 mm agar blocks with mycelium were first inoculated onto apples. After 24 h, the nanospheres were sprayed onto the apples, with an equal volume of 0.5% Tween 80 aqueous solution used as a blank control. The mean lesion diameter was measured on day 11 following inoculation.

The protective activity and curative activity (%) were calculated using the following equation:

Protective activity / curative activity ( % ) = c - t c - 5 × 100 % (3)

Where c represents the colony diameter (mm) of the control group and t denotes the colony diameter (mm) of the test group.

2.11 Statistical analysis

The data presented in the figures are expressed as the mean ± standard deviation (SD). Statistical analysis of the experimental data was conducted using Origin 2021.

3 Results and discussion

3.1 Chemical analysis of the SsEO and evaluation of antifungal components

The chemical analysis of the SsEO was conducted using GC-MS (Supplementary Figure S1). The analysis revealed that SsEO is predominantly composed of terpenes (Table 2), with monoterpenes constituting the dominant group. Notably, limonene accounts for 8.91% of the total composition, followed by α-myrcene at 5.57% and α-pinene at 3.26%. These monoterpenes are recognized for their aromatic and antioxidant properties, which likely contribute to the overall efficacy of SsEO (Obermeier et al., 2025). In addition to terpenes, SsEO contains alcohols such as linalool (11.48%) and cyclohexanol (7.29%), which are associated with antifungal and sedative effects, further enhancing the oil’s potential therapeutic properties (Tang et al., 2024). A significant presence of cis-abienol, a terpene compound with well-documented antifungal activity, was found at 3.8%, highlighting its potential role in crop disease management. The SsEO also contains trace amounts of other compounds such as longicyclene, were also identified, which may provide additional health benefits. Overall, SsEO exhibits a complex and diverse chemical profile, with key components suggesting antioxidant, antifungal, and sedative properties. This composition positions SsEO as a promising, environmentally friendly alternative for managing crop diseases and reducing dependence on chemical fungicides.

TABLE 2
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Table 2. Chemical components of the SsEO.

3.2 Properties of the PCL-SsEO nanospheres

In this study, the preformed polymer nanoprecipitation method was employed to encapsulate essential oils in PCL nanospheres. The molecular weight (Mw) of PCL plays a critical role in this formulation: high Mw can cause solubility issues and unstable emulsions, (Cesari et al., 2020) whereas using lower Mw PCL (45,000) enhanced stability, increased yield, and produced a more consistent particle size distribution. In contrast, the use of lower Mw PCL (45,000) in this study enhanced stability and increased yield, resulting in a more consistent particle size distribution. The analysis of the nanosphere formulations (NS1, NS2, NS3, NS4) provided key insights into their particle size distribution, polydispersity index (PDI), and zeta potential, which are essential parameters for evaluating nanoparticle stability and uniformity. As shown in Figures 1A–D, NS1 exhibited the smallest average particle size around 100 nm, while NS4 displayed a larger average size around 180 nm. This trend suggests that increasing the essential oil content leads to larger particles sizes, consistent with previous studies on PCL nanospheres encapsulating various drugs (Pereira et al., 2018).

FIGURE 1
Panel A–D show nanoparticle size distribution (intensity vs. diameter) for NS1 (blank) to NS4 (loaded with increasing SsEO concentrations). Panel E is a bar graph comparing PDI values for NS1–NS4, indicating dispersion uniformity. Panel F displays zeta potential for each sample, with all values in the negative range, reflecting nanoparticle surface charge and stability.

Figure 1. Characterization of nanoencapsulated SsEO. (A) NS1 prepared without SsEO. (B) NS2 prepared with 50 mg of SsEO. (C) NS3 prepared with 100 mg of SsEO. (D) NS4 prepared with 250 mg of SsEO. (E) PDI of nanoencapsulated SsEO. (F) Zeta potential of nanoencapsulated SsEO. PD, particle diameter; PDI, polydispersity index.

Despite the increase in particle size with higher essential oil content, the PDI values remained consistent across all formulations (ranging from 0.2 to 0.3; Figure 1E), demonstrating uniform dispersion of the nanospheres. Additionally, the zeta potential values were negative (from −23.5 to −27.4 mV; Figure 1F), suggesting good colloidal stability and a reduced tendency for aggregation, which aligns with findings in similar systems (Ahlin et al., 2002). Overall, these results confirm that the preformed polymer nanoprecipitation method is effective for encapsulating essential oils in PCL nanospheres, yielding formulations with stable, uniform sizes and excellent colloidal stability. These properties lay the foundation for PCL-SsEO nanospheres as a promising alternative to conventional fungicides and pharmaceutical formulations. (Pei et al., 2025).

3.3 Characterization of the PCL-SsEO nanospheres

To further investigate the morphology of the nanospheres, SEM was employed to analyze their shape, surface texture, and diameter. The SEM images revealed that all formulations exhibited spherical nanospheres with uniform surfaces and shapes. Figure 2A showed that the PCL nanoencapsulated SsEO nanospheres displayed smooth, crack-free surfaces, indicating the successful formation of a homogeneous polymer shell around the essential oil. These SEM findings confirm that the nanospheres possess the desired characteristics of stability, uniformity, and smooth encapsulation.

FIGURE 2
Panel A shows a scanning electron micrograph of SsEO-loaded nanospheres with size scale. Panel B presents FTIR spectra for pure SsEO, PCL, and nanosphere samples NS1 to NS4, across 4000–500 cm−1. Panel C and D show TGA and DTG curves for SsEO, PCL, NS1, and NS4, highlighting thermal stability and degradation profiles by plotting weight loss and derivative weight change against temperature.

Figure 2. Different properties of nanoencapsulated SsEO. (A) Scanning electron microscopic of nanospheres of SsEO. (B) FTIR spectra of nanospheres, PCL, and SsEO. TGA (C) and DTG (D) thermograms of NS1 (unloaded with SsEO), NS4 (loaded with SsEO), PCL and SsEO. TGA, thermogravimetric analysis; DTG, derivative thermogravimetric analysis.

The FTIR analysis was conducted to identify the encapsulated essential oils and evaluate the shell composition of the nanospheres by analyzing their characteristic vibrational peaks. As shown in Figure 2B, the FTIR spectra of the prepared nanospheres, the PCL polymer, and the encapsulated essential oils were compared. A prominent peak at 1,720 cm–1, corresponding to the carbonyl C = O stretching vibration, was observed in the PCL spectrum, which is characteristic of polyesters such as PCL (Phillipson et al., 2014). Additionally, a symmetrical C-O-C stretching vibration peak at 1,170 cm–1 was detected, consistent with the presence of saturated esters (Nanni et al., 2019). These peaks confirmed the incorporation of the PCL structure within the nanospheres. The FTIR spectra of all nanosphere formulations (NS1, NS2, NS3, and NS4) exhibited the intense 1,720 cm–1 peak, indicative of the PCL carboxyl group stretching, further confirming the presence of PCL in the nanosphere shell (Elzein et al., 2004). These results demonstrate that the nanospheres retain the characteristic features of PCL, even after the incorporation of essential oils.

The essential oil, as summarized in Table 1, exhibited several distinct peaks in its FTIR spectrum. A peak at 1,732 cm–1, corresponding to the carbonyl (C = O) stretching vibration, is characteristic of aldehydes and ketones. Another peak at 1,655 cm–1 was attributed to C = C stretching, indicative of olefins. Additionally, several other bands associated with olefins and alcohols, including C-O stretching, C = C stretching, OH bending, and C-H stretching, were observed in the essential oil spectra. The presence of these peaks in the FTIR spectrum of the encapsulated nanospheres confirmed the successful incorporation of the essential oil into the PCL nanospheres. Furthermore, an intense peak at 2,870 cm–1, representing the stretching of methyl groups, was observed in both the essential oil and PCL spectra (Ayazi et al., 2025). A slight shoulder at lower frequencies, corresponding to characteristic peaks of the essential oil in this spectral region, further supported the encapsulation of the oil within the PCL shell. Additionally, a broad band ranging from 3,250 to 3,750 cm–1, typically associated with OH groups in the essential oil, was observed (Sahiner et al., 2018). This broad band provided further evidence of the encapsulation of essential oil components within the PCL nanospheres.

The TGA of the nanospheres and their components is presented in Figures 2C,D. PCL exhibited significant mass loss starting at approximately 390°C due to thermo-oxidative degradation. In contrast, SsEO showed minimal mass loss between 50 and 100°C, with a rapid increase in mass loss around 11°C, likely resulting from the volatilization and degradation of its components (Pinto et al., 2016). The nanospheres, however, remained thermally stable up to 280°C, with no significant mass loss, as the PCL shell effectively insulated the essential oil. In Figure 2D, NS4, loaded with SsEO, exhibited accelerated weight loss between 290 and 380°C compared to NS1, indicating the release and volatilization of the SsEO from the nanospheres. These results demonstrate that the PCL nanosphere shell provided thermal stability, effectively encapsulating the essential oil until higher temperatures, at which point the oil is released.

3.4 Analysis of UV light accelerated degradation and in vitro release.

Essential oils are highly susceptible to environmental factors such as light, heat, and moisture, which can trigger degradation reactions that compromise their preservation and biological efficacy (Maia et al., 2019). These degradation reactions often alter the chemical structure of essential oils, diminishing their ability to inhibit fungal growth (Liu et al., 2014). In this study, the efficacy of poly-ε-caprolactone (PCL) nanospheres in protecting essential oils from photodegradation was evaluated.

As shown in Figure 3A, the degradation of free SsEO and nanoencapsulated SsEO (NS4) was compared under UV light exposure. The photodegradation experiment demonstrated a significant difference in UV stability between free SsEO and nanoencapsulated SsEO. After 0.5 h of UV exposure, free SsEO showed a rapid degradation rate of 58.0%, whereas nanoencapsulated SsEO exhibited only 12.1% degradation under the same conditions. This substantial contrast underscores the protective effect of nanoencapsulation in reducing UV-induced degradation. With extended exposure to 1 h, degradation levels stabilized for both samples, with free SsEO reaching a cumulative degradation rate of 63.1%, compared to 33.3% for the nanoencapsulated form. Free SsEO exhibited 79.5% photodegradation after 10 h of exposure, while nanoencapsulated SsEO showed only 48.2% degradation. This significant difference demonstrates that the PCL nanospheres effectively protect the essential oil from UV-induced oxidation and degradation. The encapsulation process preserved volatile components within the nanoparticles, thereby enhancing the photostability of SsEO. These findings are consistent with prior research, which emphasize the critical role of nanoparticle encapsulation in preventing photodegradation of sensitive plant compounds (Christofoli et al., 2015; Pereira et al., 2018).

FIGURE 3
Chart A compares UV-accelerated degradation of free SsEO and nanoencapsulated SsEO (NS4) over time, showing improved stability for NS4. Chart B shows in vitro release profile of SsEO from nanospheres using dialysis, indicating rapid early release followed by a plateau near 70% at 30 hours. Each curve represents the average of three independent NS batches.

Figure 3. UV-Accelerated degradation and in vitro release of SsEO nanospheres. (A) UV-accelerated degradation of free SsEO and nanoencapsulated SsEO (NS4). (B) In vitro release characteristics of SsEO from nanospheres (NS) using the dialysis pocket diffusion technique. Each data point represents the average of three different NS batches.

Further investigation into the in vitro release characteristics of SsEO from the nanospheres (Figure 3B) revealed that the release mechanism follows a typical Fickian-type diffusion pattern, which is common for PCL-based delivery systems. Initially, 55.3% of SsEO was rapidly released within 12 h, followed by a slower, sustained release over the subsequent 60 h. This release pattern indicates that the nanospheres provide both an initial burst release and prolonged release, which may enhance antifungal efficacy while minimizing side effects associated with rapid drug release (Dash and Konkimalla, 2012). The slow release after the first 12 h is likely attributed to the hydrolytic instability of the aliphatic ester bonds in PCL, which undergo gradual degradation in aqueous environments (Loureiro et al., 2020). This hydrolytic process leads to the slow breakdown of PCL, resulting in a reduction in the polymer’s molecular weight and eventual disintegration of the nanosphere shell. The decrease in molecular weight further destabilizes the shell, facilitating the release of the remaining essential oils. In conclusion, the combination of photodegradation protection and sustained release behavior positions the PCL-SsEO nanospheres as a promising system for controlled drug delivery, offering prolonged antifungal activity with reduced side effects from rapid release. The protection against UV degradation and the controlled release dynamics highlight the potential of these nanospheres for various applications, including sustainable crop protection and therapeutic uses.

3.5 In vitro analysis of antifungal property

The antifungal efficacy of the nanospheres was evaluated by assessing their inhibitory effects on the mycelial growth of five plant pathogenic fungi (Yang et al., 2019). The preliminary bioactivity tests demonstrated that the nanospheres exhibited moderate inhibitory activity against R. solani and G. zeae, while showing limited inhibitory effects against P. infesfans compared to the blank control group. However, the nanospheres displayed significant inhibitory effects against S. sclerotiorum and V. mali, achieving relative inhibition rates of 56.9% for V. mali and 93.6% for S. sclerotiorum, as shown in Figure 4A. These results indicate that the nanospheres effectively inhibit the growth of specific fungal pathogens. The observed antifungal activity can be attributed to the terpenoids present in the essential oil fractions, which are abundant in the essential oils of the Asteraceae family (Zeng et al., 2021).Terpenes in essential oils are known to disrupt fungal cell membrane integrity, impairing membrane fluidity and thereby inhibiting fungal growth (Parker et al., 2022). While free essential oils initially demonstrated antifungal effects comparable to the nanospheres, their efficacy diminished after 3 days. In contrast, the nanospheres maintained significant antifungal activity over time, as shown in Figure 4C, highlighting the enhanced stability and sustained release of the nanoencapsulated essential oils compared to free essential oils. This sustained antifungal activity suggests that nanoencapsulation improves the long-term efficacy of SsEO as a natural antifungal agent.

FIGURE 4
Bar graphs A and E show inhibition rates against plant fungi for NS1, NS4, and cis-abienol, with NS4 showing enhanced activity. Graphs B and F report EC?? values for five fungal species. Panels C and D provide PDA plate images for S. sclerotiorum and V. mali after treatment with control, EO, and NS4, showing clear fungal growth inhibition by NS4.

Figure 4. Analysis of In vitro antifungal efficacy of the nanospheres. (A) In vitro antifungal results of NS1 and NS4. (B) EC50 of nanospheres of SsEO against five fungi. (C) Images of the PDA plates of antifungal activities to S. sclerotiorum. (D) Images of the PDA plates of antifungal activities to V. mali. (E) Analysis of antifungal efficacy of cis-abienol. (F) EC50 of nanospheres of cis-abienol against five fungi.

Based on these findings, S. sclerotiorum and V. mali were selected for further evaluation of the fungicidal activity of SsEO nanospheres. The EC50 values for the SsEO nanospheres were determined as 141.4 mg/L for S. sclerotiorum and 218.2 mg/L for V. mali (Figure 4B). These values highlighted the antifungal potency of the nanoencapsulated SsEO, which was comparable to the effects observed with other plant extracts. In the antifungal tests against V. mali, the SsEO nanospheres exhibited a high inhibition rate of 56.9%, compared to less than 40% for the commercial fungicide Ningnanmycin (Chen et al., 2022). Furthermore, the antifungal activity of SsEO nanospheres was comparable to that of the positive control, 50 mg/L Boscalid, but their antifungal effect was superior. For V. mali, SsEO nanospheres demonstrated 56.9% inhibition, surpassing Boscalid’s 35.8% inhibition, while for S. sclerotiorum, the 93.6% inhibition by SsEO nanospheres also exceeded Boscalid’s 83.3% inhibition. This underscores the potential of SsEO nanospheres as an effective alternative to traditional chemical fungicides. Additionally, the sustained antifungal effect of the nanospheres, indicative of their slow-release properties, is crucial for their practical applications (Ni et al., 2018). This sustained release was particularly evident in the mycelial inhibition tests on both S. sclerotiorum and V. mali (Figures 4C,D).

For S. sclerotiorum, the colonies on PDA plates exhibited typical growth patterns, transitioning from fluffy white mycelium to a dense mat with a cottony texture. As the colonies matured, distinct sclerotia (compact, black structures) appeared within the mycelium (Shang et al., 2024). In the groups treated with SsEO and SsEO nanospheres, fungal growth was significantly reduced, with sparse mycelial mass and hindered sclerotia formation, achieving a 93.6% mycelial inhibition rate. Similarly, for V. mali, the colonies initially appeared as white cottony patches that spread radially, eventually forming dense mycelial mats. As the colonies matured, pigmentation changed, and small yellow or green hyphae emerged. In the SsEO and SsEO nanosphere-treated groups, the growth was notably reduced, and fewer yellow or green hyphae were observed (Xu et al., 2025). While free SsEO showed strong initial inhibition that weakened over time, the SsEO nanospheres maintained a sustained inhibitory effect, with a relative inhibition rate of 56.9%. This consistent and prolonged activity further underscores the potential of SsEO nanospheres as an effective and sustainable solution for plant pathogen management.

The antifungal efficacy of five terpenoids, major components of SsEO, was evaluated at three different concentrations: 5, 25, and 50 mg/L. The results of the plate inhibition assays against five plant pathogenic fungi were presented in Figure 4E. Among the terpenoids tested, cis-abienol demonstrated significant antifungal activity. Compared to the blank control group, cis-abienol exhibited weaker inhibition against R. solani, G. zeae and P. infesfans, but showed substantial antifungal effects against S. sclerotiorum and V. mali. The relative inhibition rates were 44.44% against V. mali and 88.24% against S. sclerotiorum, indicating its strong inhibitory potential against these pathogens. The antifungal activity of cis-abienol was concentration-dependent within a certain range. The EC50 values of cis-abienol against V. mali and S. sclerotiorum were determined as 0.95 and 65.03 mg/L, respectively (Figure 4F). This suggested that cis-abienol exhibits high potency at lower concentrations against V. mali and a slightly lower, yet still significant, effect against S. sclerotiorum. In comparison, the antifungal effects of the other compounds were lower and poorly correlated with concentration (Supplementary Figure S2). Thus, cis-abienol is identified as the primary antifungal component in SsEO, with promising potential for development into an efficient plant fungicide (Li et al., 2019; Zhang et al., 2022). This highlighted its significant role in the antifungal activity of SsEO and suggests that it could be a key target for further research and application in plant disease management.

3.6 In vivo analysis of antifungal property

Based on the in vitro bioassay data, V. mali and S. sclerotiorum were selected for further investigation of the in vivo antifungal activity of nanospheres against plant pathogenic fungi. V. mali, which caused apple tree canker, was a serious disease that severely affected apples (Han et al., 2024). Therefore, apples were chosen for the in vivo inhibition experiments, with a 0.5% Tween 80 aqueous solution used as a negative control.

As shown in Figure 5A, nanosphere NS1, which is unloaded with SsEO, exhibited minimal inhibitory effects compared to the control. In contrast, apples treated with nanosphere NS4 (nanoencapsulated SsEO) showed small disease patches. The relative inhibition rate of V. mali by nanosphere NS4 exceeded 90% in both protective and curative groups, while NS1, which did not contain SsEO, displayed only a 22% inhibition rate in curative group (Figure 5B). In the curative group, the inhibition rate of V. mali by NS4 reached 92.5%, indicating that the PCL nanoencapsulated SsEO has a significant inhibitory effect on V. mali in vivo. Interestingly, the timing of medicine administration (protective vs. curative groups) did not significantly affect the inhibitory effect. This result is consistent with the findings from the in vitro antifungal inhibition tests, where early administration demonstrated notable protective activity on apples (Wang et al., 2021). Moreover, while the disease spots in the control group spread across the apple surface, the spots on apples treated with NS4 showed no signs of spreading, further confirming the sustained antifungal effect and slow-release capability of the nanospheres. In summary, these results highlight the potent in vivo antifungal activity of the PCL-SsEO nanospheres, with effective inhibition of V. mali in apples, demonstrating both protective and curative capabilities. The preparation of PCL nanospheres provides a sustained release mechanism during prevention or treatment, protecting the bioaccessibility of SsEO and enhancing its therapeutic potential (Zhu et al., 2025).

FIGURE 5
Images in Panels A and C show visible differences in fungal infection symptoms on apples and pakchoi treated with NS1 and NS4. Panels B and D include bar graphs comparing in vivo antifungal efficacy of NS1 and NS4 against V. mali and S. sclerotiorum. NS4 consistently shows higher protective and curative inhibition across different time points and plant models.

Figure 5. Analysis of In vivo antifungal efficacy of the nanospheres against V. mali on apples and pakchoi cabbage. (A) Images of in vivo antifungal results of NS1 and NS4 against V. mali on apples. (B) In vivo antifungal results of NS1 and NS4 against V. mali. (C) Images of in vivo antifungal results of NS1 and NS4 against S. sclerotiorum on pakchoi cabbage. (D) In vivo antifungal results of NS1 and NS4 against S. sclerotiorum.

S. sclerotiorum is a major plant pathogen that affects a wide range of crops and vegetables globally, infecting both monocotyledonous and dicotyledonous plants. (Desouky et al., 2025) In this study, pakchoi cabbage was selected for in vivo inhibition experiments with S. sclerotiorum, using a 0.5% Tween 80 aqueous solution as the negative control. As shown in the Figure 5C, the inhibition experiment on S. sclerotiorum demonstrated a significant effect on pakchoi cabbage leaves. Notably, the NS1 group (unloaded with SsEO) showed no observable phytotoxicity compared to the negative control, confirming the safety of the PCL nanocarrier material for plant applications. In the NS4 group, there was noticeable reduction in S. sclerotiorum growth, with a clear sterile area around the inoculated sites on the leaves, which remained healthy and green. This was in stark contrast to the heavily infected control group, where yellow patches and white hyphae were visible, indicating severe fungal colonization. This observation suggests that nanosphere NS4, containing nanoencapsulated SsEO, exhibits potent antifungal properties against S. sclerotiorum on the surface of pakchoi cabbage. In Figure 5D, nanosphere NS1 (unloaded with SsEO) showed weaker antifungal effects compared to the control group. However, pakchoi cabbage leaves treated with NS4 showed fewer fungal spots, and the inhibition rate of S. sclerotiorum by NS4 was similar in both the protective and curative groups, with relative inhibition rate of 80.00 and 95.45%, respectively. This indicates that NS4 had a strong in vivo inhibitory effect on S. sclerotiorum, providing effective protection against the pathogen and confirming its potential as a natural antifungal agent for crop protection. Overall, the results highlight the promising efficacy of NS4 in managing S. sclerotiorum infections on pakchoi cabbage, demonstrating both protective and curative effects in real-world agricultural settings.

4 Conclusion

The in vivo antifungal activity of PCL nanospheres encapsulating SsEO demonstrated potent inhibition against major plant pathogens, including V. mali and S. sclerotiorum. Nanoencapsulation significantly enhanced antifungal efficacy by protecting the essential oil from photodegradation and ensuring a sustained release profile, thereby prolonging its antifungal activity. PCL-SsEO nanospheres significantly outperformed free essential oils and control treatments in both protective and curative applications, achieving over 90% inhibition of S. sclerotiorum and V. mali on the surfaces of apple and pakchoi cabbage. The slow release and protective properties of these nanospheres position them as an environmentally friendly and sustainable alternative to conventional chemical fungicides. These findings underscore the potential of PCL-SsEO nanospheres for effective agricultural pest and disease management, offering a promising solution for enhanced crop protection with minimal environmental impact.

Data availability statement

The original contributions presented in the study are included in the article/Supplementary material, further inquiries can be directed to the corresponding author.

Author contributions

JW: Conceptualization, Data curation, Formal Analysis, Methodology, Writing – original draft. FW: Resources, Supervision, Writing – review & editing. YZ: Resources, Supervision, Writing – review & editing. XL: Conceptualization, Funding acquisition, Resources, Writing – review & editing.

Funding

The author(s) declare that financial support was received for the research and/or publication of this article. This work was financially supported by the National Natural Science Foundation of China (No. 21878160).

Acknowledgments

The authors are grateful to the authority of the National Natural Science Foundation of China for providing funding to conduct this experiment.

Conflict of interest

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Generative AI statement

The authors declare that no Generative AI was used in the creation of this manuscript.

Publisher’s note

All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.

Supplementary material

The Supplementary Material for this article can be found online at: https://www.frontiersin.org/articles/10.3389/fmicb.2025.1626646/full#supplementary-material

Abbreviations

PCL, poly-ε-caprolactone; SsEO, Smallanthus sonchifolius tuber essential oil; FTIR, fourier transform infrared spectroscopy; TGA, thermogravimetric analysis; DTG, derivative thermogravimetric analysis; PDA, potato dextrose agar; ZP, zeta potential; PD, particle diameter; PDI, polydispersity index; EE, encapsulation efficiency; SEM, scanning electron microscopy; NS, nanosphere; NS1, nanosphere 1; NS2, nanosphere 2; NS3, nanosphere 3; NS4, nanosphere 4.

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Keywords: poly-ε-caprolactone, Smallanthus sonchifolius essential oil, antifungal activity, phytopathogenic fungi, natural fungicide alternatives

Citation: Wang J, Wang F, Zhang Y and Li X (2025) Antifungal and biodegradable nanoencapsulation of Smallanthus Sonchifolius essential oil for improved stability and sustained release. Front. Microbiol. 16:1626646. doi: 10.3389/fmicb.2025.1626646

Received: 11 May 2025; Accepted: 10 June 2025;
Published: 01 July 2025.

Edited by:

Hongzhen Luo, Huaiyin Institute of Technology, China

Reviewed by:

Lingfeng Long, Jiangnan University, China
Luqiang Jia, Yangzhou University, China

Copyright © 2025 Wang, Wang, Zhang and Li. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

*Correspondence: Xun Li, eHVubGlAbmpmdS5lZHUuY24=

Disclaimer: All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.