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ORIGINAL RESEARCH article

Front. Mech. Eng.

Sec. Mechatronics

Fault Diagnosis Method for HVAC Sensors Based on Improved 1-D CNN Model and Wavelet Clustering Analysis

Provisionally accepted
Lei  WangLei Wang1*Ruoxiao  HuRuoxiao Hu2Jianli  LiangJianli Liang2
  • 1Department of Engineering Management, Sichuan College of Architectural Technology, Chengdu, China
  • 2Sichuan College of Architectural Technology, Deyang, China

The final, formatted version of the article will be published soon.

The fault diagnosis method for Heating, Ventilation and Air Conditioning (HVAC) sensors has significant shortcomings in feature scale adaptability, temporal dependence modeling, and small sample generalization, and is sensitive to Gaussian noise disturbance. Therefore, a fault diagnosis method on the basis of improved one-dimensional convolutional neural network and wavelet packet clustering is built. A multi-scale convolution module is introduced and multi-scale temporal features are extracted through 3/5/7 parallel convolution and residual connections. The signal is decomposed into 8 frequency bands using wavelet packet transformation and energy vectors are constructed. After unsupervised clustering using K-means, weight fusion is performed with Softmax output to achieve end-to-end diagnosis. The accuracy was 97.84%, the F1-score was 0.97. Under 30% Gaussian white noise disturbance, the area under the model curve only decreased by 4%, and the instantaneous robustness drop only increased by 0.01 under 10%-30% noise. The fault diagnosis method balances small sample learning, high noise robustness, and low computational deployment, providing a feasible new paradigm for real-time and reliable operation and maintenance of intelligent buildings.

Keywords: Convolutional Neural Network, Wavelet packet transform, HVAC, Fault diagnosis, multi-scale convolution

Received: 01 Sep 2025; Accepted: 28 Oct 2025.

Copyright: © 2025 Wang, Hu and Liang. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence: Lei Wang, 15680019710@163.com

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