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ORIGINAL RESEARCH article

Front. Mech. Eng.

Sec. Mechatronics

This article is part of the Research TopicAdvances in Condition Monitoring and Fault Diagnosis of Rotating Machinery: Model-based, Signal-based and Data-driven PerspectivesView all articles

Fault Diagnosis of Large-scale Electric Pumping and Irrigation Electromechanical Equipment by Integrating CWT and Swin Transformer

Provisionally accepted
  • Gansu Province Jingtaichuan Electric Power Lifting Irrigation Water Resources Utilization Center, Baiyin, China

The final, formatted version of the article will be published soon.

Abstract: This paper proposes a fault diagnosis framework integrating Continuous Wavelet Transform (CWT), Swin Transformer, and Cross-Attention for large-scale electromechanical equipment. CWT with optimized complex Morlet wavelet (scale factors 0.82 for impact sharpness, 0.67 for frequency focus) maps vibration signals into high-resolution time-frequency images. A four-stage Swin Transformer hierarchically extracts multi-scale features (56×56×96 to 7×7×768), while stride convolution aligns shallow features for Cross-Attention fusion, where shallow features serve as Query and deep features as Key/Value to dynamically weight and integrate cross-stage information. Experimental results on 10,190 samples demonstrate a classification accuracy of 98.7% (macro F1: 98.5%), with perfect identification of Motor Rotor Eccentricity (MRE). Ablation studies confirm the contribution of each component: removing Cross-Attention reduces accuracy to 97.7%, replacing Swin with standard Transformer drops it to 96.4%, and excluding CWT preprocessing further degrades performance to 95.6%. t-SNE visualization verifies enhanced intra-class compactness and inter-class separability, particularly between MRE and Gear Tooth Wear (GTW). The model maintains robustness under noise, sustaining accuracy from 82.3% (SNR=10 dB) to 98.7% (SNR=90 dB), validating its effectiveness and reliability for intelligent maintenance in complex industrial environments.

Keywords: swin transformer, continuous wavelet transform, Electric Pumping, Electromechanical equipment, Fault diagnosis

Received: 19 Sep 2025; Accepted: 28 Nov 2025.

Copyright: © 2025 Chen. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence: Jin Chen

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