REVIEW article

Front. Microbiol., 05 December 2019

Sec. Microbiotechnology

Volume 10 - 2019 | https://doi.org/10.3389/fmicb.2019.02717

Progress in Microbial Degradation of Feather Waste

  • Guangdong Bioengineering Institute (Guangzhou Sugarcane Industry Research Institute), Guangdong Academy of Sciences, Guangzhou, China

Abstract

Feathers are a major by-product of the poultry industry. They are mainly composed of keratins which have wide applications in different fields. Due to the increasing production of feathers from poultry industries, the untreated feathers could become pollutants because of their resistance to protease degradation. Feathers are rich in amino acids, which makes them a valuable source for fertilizer and animal feeds. Numerous bacteria and fungi exhibited capabilities to degrade chicken feathers by secreting enzymes such as keratinases, and accumulated evidence shows that feather-containing wastes can be converted into value-added products. This review summarizes recent progress in microbial degradation of feathers, structures of keratinases, feather application, and microorganisms that are able to secrete keratinase. In addition, the enzymes critical for keratin degradation and their mechanism of action are discussed. We also proposed the strategy that can be utilized for feather degradation. Based on the accumulated studies, microbial degradation of feathers has great potential to convert them into various products such as biofertilizer and animal feeds.

Introduction

Feathers are an important by-product in poultry industry as they account for 5–7% of the body weight of chicken. It is estimated that approximately several million tons of feathers could be generated annually from poultry industry globally (; ). Feathers are usually collected and stored at certain areas before further treatment. As feathers might be mixed with blood, meat and grease, the storage conditions such as temperature and duration have to be carefully managed (). Feathers can be disposed by incineration, which is one effective method to destroy conceivable infection agents. Feathers can also be disposed through burial and controlled landfilling while special management is required to keep them from ground water (). Feathers have many applications. As described in a recent review (), feathers such as chicken feathers can be used for decorative applications, medical devices, fertilizer, dusters, bedding materials, and feedstocks (Figure 1) (). The traditional feather processing methods such as chemical treatment and stem pressure cooking method could convert feathers into animal feeds, but the processes need a large amount of energy and some amino acids are destroyed during treatment (; ; ). Although feathers can be utilized as materials in different fields (), a large amount of feathers are still released into the environment without proper treatment. Feathers have become one source of pollutant because of their recalcitrant nature (). Untreated feather waste can sustain many pathogenic microorganisms and emit various pollutants such as nitrous oxide, ammonia, and hydrogen sulfide, which are a threat to the environment and people’s health (). Therefore, converting feathers into value-added products using economic methods is of great interest to many researchers (). Accumulated studies have shown that feathers can be efficiently degraded by various microorganisms (Figure 1). Microbial conversion of feathers into value-added products such as biofertilizer and animal feeds should be used in poultry industries ().

FIGURE 1

In this review, progress in microbial degradation of feathers is described. Some bacteria and fungi used in feather degradation are summarized. As most studies used only a single strain in feather treatment, using microbial consortium in the treatment might be a more effective way in feather degradation. The enzymes that are secreted by microorganisms and their mechanism of action on protein degradation are discussed. Based on accumulated studies, feathers from poultry industry can be treated in an economic and environmentally friendly way and serve as a valuable source for other applications.

Keratin and Its Structures

The main component (over 90%) of feathers is keratin which is also a key structural element in other organs. Other components such as keratin-associated proteins are present in both feathers and other keratin-rich materials (). Keratin forms fibrous structures and exists widely in nature. It is a recalcitrant structural protein and the third most abundant material after cellulose and chitin (). Keratin can be divided into soft keratin whose cysteine content is less than 10% and hard keratin whose cysteine content is 10–14% (). Hard keratin is normally present in hair, nails, wool, claws, and hooves while soft keratin is present in the epidermis of skin protecting cells from stress. Keratin forms recalcitrant polymers which are insoluble in water and organic solvent, resistant to degradation by the common proteolytic enzymes such as pepsin and trypsin. This is due to the fact that keratin forms high order fibrous structures through disulfide bonds, hydrogen bonds and hydrophobic interactions ().

Like normal proteins, keratins’ secondary structures contain both α-helix and β-sheet. Keratins can be classified as α-keratins and β-keratins, respectively. β-keratin contains a central domain which is rich in residues favoring to form β-sheet structures associated with the filament framework, an N- and a C-terminal domains which are associated with the matrix and form crosslinking via disulfide bonds (). The structures of β-pleated sheets are present in β-keratins and can form supramolecular fibril bundle. The α-helix coiled and coil structures are assembled in α-keratins and can form intermediate filaments through self-assembling (). The contents of α- and β-keratins are different among various organs (Wu et al., 2015). For example, wool is normally composed of α-keratin () while feathers contain both keratins (). Based on analysis, the contents of α- and β-keratins at various position of feathers are different (). The outer rachis of feathers consists mainly β-keratin. As β-keratins have a higher content of cysteine residues than α-keratins, a higher content of disulfide bonds is present (). The formation of covalent bonds is able to stabilize protein structure, which makes it difficult for feathers to be degraded by proteases ().

Posttranslational modifications on keratins such as phosphorylation, sumoylation and glycosylation might also be important for their structure and stability (). In some keratins, the uncoiled head structure contains both threonine and serine amino acids which could be the phosphorylation sites. Site-specific phosphorylation of the residues located at this domain could be a major facilitator of intermediate filament reorganization (). As keratins can be classified into type I (acidic) and type II (basic) keratins based on the pH at which the proteins are neutral with total charges equal to zero (PI) (). Post-translational modification can affect the PI of keratins. Therefore, the conformation of keratins will be changed when the post-translational modification status is altered. If the modification site is mutated, lacking post-translational modification may lead to unsuccessful intermediate filament assembly ().

Feather Applications and Process

Keratin can form high-molecular weight complex without chemical modifications, making it attractive to be used as novel materials in many fields (). Feathers from poultry have great potential to be used in several fields as they are one of the important source of keratin (). As keratins can also be obtained from human resources, their corresponding products can be used as biomedical devices (). It was shown that keratin material derived from human hair clippings could be used as a new carrier/scaffold for carrying bone morphogenetic protein-2 in bone regeneration (). Keratins were considered as a biodegradable material and have been used in wound healing applications (). Keratins from different sources were proven to have biocompatibility with living systems, which makes them have potential applications as novel and valuable materials (; ). Keratins from feathers or other wastes can be converted into amino acids () which can be used as animal feeds (). Feathers from chickens were able to be converted into hydrogels for wound healing in a rat model (). In addition, feathers also contain fat, water and minerals such as nitrogen, phosphorus, potassium, calcium, magnesium, iron, manganese, zinc, and copper, which makes them to serve as valuable energy and material sources (). Feathers of course can serve as an important source of amino acids as the keratin sequence consists of high contents of cysteine, glutamine, proline, and serine amino acids (). The contents of histidine, glycine, tryptophan, and glutamic acid are low. The feather hydrolysis products can serve as protein or amino feeds for animals or for microbial growth (Williams et al., 1991). Therefore, feathers can serve as important carbon and nitrogen sources for microbial culture.

Despite the potential applications of keratins derived from keratin-rich materials, feathers from poultry industries are not used efficiently. The feather by-products are normally mixed with other wastes such as blood, meat, skin, fat, and poultry dung (). Although feathers can be converted into feather meal by steam and chemical treatment (), it requires complicated steps in the poultry industry. Feather-containing wastes from poultry industry have to be stored properly before different treatment (). Storage of feather wastes is not a straightforward process as several parameters such as space, temperature and time need to be properly managed. Improper storage can cause growth of bacteria, yeast, fungi, and viruses or the formation of odors such as ammonia and hydrogen sulfide, which can threaten people’s health (). If feather wastes contain other impurities, separation is required before they are sent to process. Therefore, microbial processing of feathers from poultry industries is an economic and efficient way as feather wastes can be processed directly without pretreatment such as separation.

Microbial Degradation of Feathers

Although the nature of keratin-rich wastes such as feathers is resistant to degradation by common proteases, keratins are not accumulated in nature, suggesting that they are degraded by microorganisms (Williams and Shih, 1989). Studies have shown that many microorganisms are able to degrade such wastes by secreting keratinolytic and proteolytic enzymes-keratinases (Williams and Shih, 1989; ). These microorganisms include bacteria, actinomycetes, and fungi (; ). Numerous microorganisms have been isolated from different environments that are rich in keratin and have been applied to degrade keratin-containing wastes from different resources (; ).

Bacteria

Quite a few bacteria have been isolated from various environments especially the places rich in keratin-containing materials (). Soil samples from the poultry industry are a good source for isolating feather-degrading bacteria (). The most frequently used method to identify screened strains is 16S rDNA sequencing (). The isolated bacteria were then used in degrading keratin-rich materials such as feathers and wools. Secreted proteases-keratinase by these organisms were responsible for cleaving the keratin proteins. Recent studies suggested that keratinases were functional synergistically with other enzymes. Bacteria have great potential to be used widely as they grow fast and their enzymes sustain the activity under different conditions. Some enzymes are still active at high temperature and at different pHs. Bacillus licheniformis is the most effective keratin-degrading bacterium in the genus (). Other bacteria including Bacillus, Stenotrophomonas, Pseudomonas, Brevibacillus, Fusarium, Geobacillus, Chryseobacterium, Xanthomonas, Nesterenkonia, and Serratia are able to produce keratin-degrading enzymes (Table 1). The keratinases produced by bacteria exhibited a wide range of optimal temperature (28–90°C) and pH (5.8–11) (). The molecular weights of bacterial keratinase are different among different species. In addition, adding keratin or feathers in the cultural medium normally facilitates production of keratinase (), implying that the enzyme production might be an inducible process.

TABLE 1

StrainRemarksReferences
Bacillus amyloliquefaciensTwo extracellular keratinolytic proteases produced by S13 were purified. These two enzymes were with 47 and 28 kDa, respectively
Bacillus cereusA strain KB043 was shown to be able to produce keratinase
This strain producing keratinase was screened from the halophilic environment
A strain was able to degrade feathers by producing keratinase
A strain Wu2 was able to produce keratinolytic enzyme using feather as the sole carbon and nitrogen sources
Bacillus thuringiensisThis stain is able to degrade heat-treated feather. Additives in the medium affected feather degradation
A strain AD-12 was able to produce detergent-stable serine keratinolytic proteinase with a molecular weight of 39 kDa
Stenotrophomonas maltophiliaThis stain was isolated from the gut of a spider. Three enzymes were purified from this strain
Strain BBE11-1 secrets two keratinolytic proteases. These two enzymes-KerSMD (48 kDa) and KerSMDF (40 kDa) were overexpressed in E. coli
A strain R13 was able to produce keratinolytic enzyme using chicken feathers as the sole carbon and nitrogen sources
A strain BBE11-1 was able to secrete keratinase and degrade wool waste
A strain R13 was isolated and able to produce keratinolytic enzyme in the chicken feather medium
Bacillus sp.Bacillus strains were able to produce keratinase;
Three strains were used to convert feather into feather hydrolysate
Quite a few Bacillus sp. strains were screened from marine environment and produced keratinase
A strain was able to degrade feather by producing alkaline keratinase and disulfide reductase
A metalloprotease with a molecular weight of 134 kDa was purified from the strain
Bacillus aerius NSMk2Complete degradation of white chicken feather was observed in 3 days
Bacillus thuringiensisThis stain is able to degrade heat-treated feather. Additives in the medium affected feather degradation
A strain AD-12 was able to produce detergent-stable serine keratinolytic proteinase with a molecular weight of 39 kDa. The enzyme was characterized
Bacillus licheniformisA strain K-508 was isolated having feather degrading activity and its fermentation product exhibited protease activity
A gene of keratinolytic protease was identified in strain PWD-1 that could produce keratinase,
A strain K-508 was able to degrade feather with several proteases secreted
The crude enzyme produced by strain ALW1 was able to degrade native feather up to 63% in redox free system
The strain ATCC 21415 was used to treat biostimulants which can affect bioremediation of soil
Extracellular proteins of this strain were identified when the strain used different feathers as substrates
The keratinase from strain BBE11-1 was mutated based on computational design. The mutant was expressed in B. subtilis and exhibited enhanced thermal stability
A strain ER-15 was able to produce a 58 kDa keratinase which could hydrolyze several protein complexes
The keratinase produced in this stain was expressed in B. subtilis
Bacillus subtilisWhole cell mutagenesis was used to improve the enzymatic activity
A strain DP1 was isolated and was able to produce keratinase that was stable range of pH (8–12) and temperature (20–50°C)
A strain PF1 was used to simultaneously produce keratinolytic protease and other enzymes using feather containing medium
A strain NRC3 was able to produce thermal stable metallo-keratinase (32 kDa)
A strain BF11 was able degrade feather
A strain RM-01 produced keratinase in solid-state fermentation using chicken feathers as substrate
Strain S8 was able to degrade feather and produce indoleacetic acid. This strain also exhibited antifungal activities
A strain was able to degrade feathers and the products could also inhibit bacterial growth
Bacillus pumilusAdding cysteine in feather medium could increase enzyme activity
A strain was able to produce keratinase using feather as substrate. The produced enzyme was able to remove the blood stains from cloth without affecting its fiber properties
A strain FH9 was able to produce keratinase which was characterized. KS12 produced a thermal stable enzyme;
A strain A1 was able to degrade feathers and the produced feather protein hydrolysate exhibited antioxidant activity
Bacillus sphaericus and Bacillus thuringiensis israelensisThis entomopathogenic bacterial were able to degrade feathers, indicating that this waste can be converted into mosquitocidal biopesticides
Bacillus tequilensisA 28 kDa protease was overexpressed in E. coli and purifiedZaraî Jaouadi et al., 2015
Bacillus pseudofirmusA strain FA30-1 was able to degrade feather completely and an enzyme was purified
Brevibacillus parabrevisA surfactant-resistant enzyme was purified from this strainZhang et al., 2016
Bacillus megateriumA strain SN1 was able to degrade feather and produce caesinolytic enzyme in feather medium
A strain was found to be able to degrade feathers and other keratin-rich materials
Brevibacillus sp.Production and purification of one 83.2 kDa keratinase from strain AS-S10-II were carried out
Chryseobacterium sediminisThis strain was able to grow using feather as sole carbon and nitrogen sources. It degraded feather and antioxidant and indole-3-acetic acid production were observed
Fusarium sp.This strain was found to be efficient in keratin degradation
Fervidobacterium islandicumA thermophilic anaerobe was able to produce amino acids by degrading feathers. A 97 kDa enzyme could form oligomers
Stenotrophomonas sp.Screened strains mostly identified as S. maltophilia and S. rhizophila were able to produce keratinase
Geobacillus stearothermophilusThe genome of this strain encodes a keratinolytic protease which was overexpressed in E. coli. The enzyme was purified and characterized
Chryseobacterium sp.A bacterium kr6 was able to produce feather hydrolysates which exhibited antioxidant and antihypertensive activities;
Effect of nutritional conditions on enzyme product by kr6 was explored
Micrococcus sp.A study showed that this strain was able to produce several keratinases with high molecular weights
Pseudomonas stutzeriThis strain K4 was able to metabolize chicken feather. It could produce five keratinases
Pseudomonas aeruginosaA 33 kDa keratinase was purified from strain C11 which could degrade feathers
Pseudomonas sp.A 30 kDa keratinase was isolated from a Pseudomonas strain
Paenibacillus woosongensisA strain could grow in a feather medium and produce keratinases. The resulting product promoted plant growth
Xanthomonas sp.A strain P5 was able to degrade feather through enzymes
Nesterenkonia sp.A strain AL20 produced protease in the presence of chicken feather. The substrate specificity was explored
Serratia sp.A feather hydrolyzing enzyme was obtained from this strain. Feather substrate was able to increase the enzyme production. This enzyme was active at 60°C and pH 10
Stenotrophomonas sp.A strain D-1 was isolated and able to degrade chicken feather at 20°C in 2.5 daysYamamura et al., 2002a
Serratia marcescensStrain P3 was able to be produce a 53 kDa keratinase belonging to the serralysin family
Vibrio sp.A strain was able to degrade feathers;

Some bacteria having capability to degrade feathers.

Extensive studies have been carried to isolate different types of keratin-degrading bacteria. Random mutagenesis using ethyl methanesulfonate was carried out to improve the activity of a keratin-degrading bacterium Bacillus subtilis LFB-FIOCRUZ 1266. The mutants exhibited higher feather degradation rate by 15% than the wild type strain. In addition, the mutants showed higher keratinolytic activity and sulfide yield than the wild type strain (). Mutation using ultraviolet irradiation and N-methyl-N′-nitro-N-nitrosoguanidine treatment or N-methyl-N′-nitro-N-nitrosoguanidine treatment alone was carried out on B. subtilis. The resulting mutant exhibited higher keratinase activity () or higher feather degradation efficiency than the wild type. The authors also identified a 45 kDa protease playing important role in feather degradation (). Apparently, random mutagenesis on selected strain is an efficient way to improve feather degradation efficiency, implying multiple enzymes might be involved in the degradation process. Site-directed mutagenesis to improve keratinase activity could also improve feather degradation efficiency ().

Fungi and Actinomycetes

Degradation of keratin-rich material in nature is the result of cooperation of bacteria and other microorganisms (). Fungi and actinomycetes have been found to be able to degrade keratin-rich materials such as feathers. Some fungi are pathogenic and present on the surface of human or animal skins. The keratinases secreted by these fungi are important for their invasion into the body (). These fungi have special structures such as hyphae to facilitate keratin degradation (; ). It was shown that high keratinase activity correlated with fast development of symptoms (). The pathogenic fungi could secret keratinases while they must be avoided in applications due to the safety requirement. Some non-pathogenic fungi exhibited capability to degrade feathers and have potential for being approved for application in animal feed or biofertilizer (). The amino acid sequences of keratinases produced by fungi and actinomycetes are different from those produced by bacteria. The keratinase producing fungi have been reviewed recently () and Table 2 also lists some fungi and actinomycetes that are able to produce keratinases and have potential to be used in feather degradation. In addition to feather degradation, some strains were able to produce antibiotics which inhibited bacterial growth, which has been demonstrated in several actinomycetes (). This type of strain is very useful in feather treatment as feathers from poultry industries may carry different types of pathogens.

TABLE 2

StrainRemarksReferences
Trichoderma harzianumA medium containing feather waste was used for enzyme production by strain HZN12
Trichoderma atrovirideA 21 kDa keratinase was obtained from F6 strain
Meiothermus taiwanensisThe strain WR-220 produced a heat stable enzyme with structure determined. The presence of disulfide bonds might be responsible for the high stabilityWu et al., 2017
Fusarium sp.This strain was found to be efficient in keratin degradation
Aspergillus nigerMutants originated from the strain exhibited different keratinase activities
Aspergillus parasiticusA 36 kDa keratinolytic protease was purified from this strain
Purpureocillium lilacinumA 37.0 kDa keratinolytic serine protease was produced by this strain. The enzyme was stable in the presence of organic solvents and detergents
Scopulariopsis brevicaulisA strain was able to produce a 28.5 kDa keratinase
Streptomyces sp.A proteinase was obtained from strain AB1 with a molecular weight of 29.9 kDa
Both submerged and solid-state fermentations were used in keratinase production by strain 594
Several strains have been shown to be able to degrade feathers. Antibiotic activity was also observed in these strains
Fermentation conditions are critical for keratinase production
Microsporum canisThe keratinase from this stain was overexpressed and purified from yeast
Microsporum gypseumThis strain was used to evaluate keratinase activity. Strains isolated from different resources exhibited different expression levelsWeary et al., 1965;
Nocardiopsis sp.A strain was able to produce a variety of alkaline hydrolytic enzymes which were stable under acetic conditions
Streptomyces fradiaeA strain was able to produce a 24 kDa keratinase which was active at alkaline pH and also cleaves ester and amide bonds formed by the residues of aromatic and basic amino acids
Streptomyces albidoflavusA stain was able to produce at least six proteases when it was grown in feather meal. A new enzyme SAKase with molecular weight of 18 kDa was identified
Streptomyces gulbargensisA feather degrading strain produced keratinase that was stable at 45°C and pH 9.0 for 120 h
Streptomyces pactumA 30 kDa protease was identified. This protease specifically cleaves substrates with Arg and Lys residues at the P1 site
Disulfide reduction was observed for the strain
Streptomyces fradiaeA feather-degrading strain produced a 454 amino acids protease which can be overexpressed in E. coli and resulting product with a molecular weight of 25.6 kDa
Streptomyces thermoviolaceusA strain was able to produce keratinase with a molecular weight of 40 kDa
AmycolatopsisThe feather-degrading strain grown in feather medium could produce anti-fungus agents
ActinomaduraA 29 kDa protease was produced by this strain grown in feather medium. The enzyme was stable at higher temperature and in detergent
Scopulariopsis brevicaulisThis strain was able to produce keratinase while this stain might be of secondary importance in the mineralization of keratinic substrates
Trichophyton mentagrophytesThis strain was able to produce keratinase using keratin-rich material. This stain was able to produce a 41 kDa keratinase whose PI was 3.9Yu et al., 1968;
Doratomyces microsporusA 30 kDa keratinase was purified and able to degrade different keratin materials
Trichophyton rubrumThis stain was able to produce keratinase using different substrates
Microsporum canisThe keratinase activity plays a role in virulence of this fungus
Candida albicansKPase was able to be produced and exhibited an optimal pH of 4.0
Aspergillus flavusA 31 kDa keratinase was produced when this strain was cultured in a feather-containing medium
Candida parapsilosisTreatment of the strain could enhance keratinase activity
Chrysosporium articulatumA strain was able to produce keratinase using feathers as sole carbon and nitrogen sources
Aphanoascus fulvesncesThis stain was isolated from soil and able to degrade feathers

Some strains exhibited keratinase activities and are able to degrade feathers.

Keratinases

The term keratinase (EC3.4.21/24/99.11) is referring to a class of proteases which possess keratinolytic activities (). The identified keratinases are serine or metallo protease with the capability to degrade keratinous proteins (; ). The mechanism of action of these enzymes is still not completely understood as these enzymes alone could not degrade native keratins (). The keratinases produced by various bacteria and fungi exhibit different characteristics such as amino acid sequence, molecular weight, optimal pH and temperature toward keratins from different origins (). As keratinases are able to cleave insoluble and recalcitrant keratins derived from keratin-rich wastes such as feathers, hair and wool, they have great potential of industrial applications. Accumulated studies have shown that keratinase can be used in several fields (Figure 2) including animal feed (), fertilizers, leather industries, biomedical fields, detergents, cosmetics and materials (Yue et al., 2011; ; ). Keratinase produced by B. licheniformis PWD-1 was found to be able to degrade prions which are infectious agents and resistant to proteolytic and mild protein-destructive processes (). This enzyme can be used to remove prions present in animal feed. Keratinase will play important roles in agricultural and environmental chemistry due to its ability to degrade keratins from various sources ().

FIGURE 2

Biochemical Analysis of Keratinases

Most researchers purified the enzyme from an organism and characterized the purified products using keratin-derived substrates such as azokeratin, keratin azure, human hair, cow horn, feather and keratin powder derived from different keratins (). The optimal enzymatic conditions including buffer pH, temperatures were obtained using these assays (). In addition, substrate specificity were analyzed by using substrates containing different amino acids (). Keratinases from both bacteria and fungi exhibited activity under temperatures ranging from 28-90°C () or even higher (). The enzymes could also sustain its activity at pH from 5 to 13 (; ). Studies also revealed that the enzymes from fungi, bacteria and other extremophiles exhibit higher optimal temperature, which gives rise to high efficiency in keratin degradation (). A heat-stable keratins from Meiothermus taiwanensis WR-220 was able to be over-expressed and purified by recombinant techniques (Wu et al., 2017). Biochemical and structural studies were able to be carried out to understand its mechanism of action. The presence of disulfide bonds in the protease contributes to the thermal stability (Wu et al., 2017). This information is very useful in enzyme engineering as some proteases do not contain cysteine residues. Introducing disulfide bonds will be a strategy to improve enzyme stability.

Recombinant Keratinase

Recombinant DNA technology has been used to clone the genes of keratinases from bacteria and fungi and overexpressed them in bacteria such as Escherichia coli and other cells (; ). Although it is not an economic way to use recombinant keratinases to degrade wastes such as feathers, introducing a tag to facilitate protein purification makes it straightforward for enzyme production with high purity and high yield. This method is also very useful for characterizing enzymes using biochemical, biophysical and structural methods (). In addition, when this method is used in protein engineering, the activity and yield of the mutants are easily evaluated (). With optimized conditions, recombinant production of keratinase is possible to be used for industrial applications.

Structure and Substrate Reorganization Site of Keratinase

Structural studies have been carried out for several keratinases. One of the recent studies revealed the detailed structure of a keratinase (rMtaKer) from M. taiwanensis WR-220 (Wu et al., 2017), paving the way for understanding of mechanism of action of this class of enzymes. Intact rMtaKer consists of signal peptide, N-terminal pro-peptide (N-pro), and mature protease domain with a catalytic triad formed by Asp39, His72, and Ser224. The N-pro region was cleaved when rMtaKer was overexpressed in E. coli, resulting in the protease domain only. The purified rMtaKer exhibited active protease activity against several substrates such as feathers, milk, casein and elastin. The 1.5 Å crystal structure of the protease shows that keratinase is composed of seven-stranded parallel β-sheets with six α-helices and four β-sheets flanking around. The four β-sheets are made of two anti-parallel strands and possess the conserved catalytic triad formed by Asp39, His72, and Ser224.

The keratinase contains two calcium ions that are important for stabilizing the structures. The presence of the metal ions in keratinase explains the fact that many ions are important for affecting enzymatic activity. The first Ca2+ stabilizes the surface loop between α1 and β2, coordinated by oxygen atoms from Asp11, Asp14, Gln15, Ser21, and Thr23. The second Ca2+ exhibits close contacts with oxygen atoms of Val172, Gly175, Thr177, and two water molecules. These two metal ions are also present in other members of the subtilisin superfamily. Two disulfide bonds formed by residues Cys69-Cys101, and Cys165-Cys196 (Figure 3). As the disulfide bond is able to stabilize protein structure, the optimal temperature for rMtaKer is 65°C. The presence of the disulfide bonds might be one of the reasons for the thermal stability. Introducing disulfide bonds to other keratinase in protein engineering will be a strategy to improve protease thermal stability.

FIGURE 3

The substrate specificity of keratinases is still not well known. A study showed that Nesterenkonia sp. AL20 was able to produce alkaline protease using chicken feather as the nutrient source. The protease was able to cleave tetra-peptide substrates with hydrophobic residues at the P1 site (). In the structure of rMtaKer, self-cleavage was observed. Although rMtaKer is monomeric in solution, protein form oligomers in the crystals, which is due to crystal packing. The residues including Tyr278-Glu279-Asn280-Leu281-Tyr282 occupy the protease active site from the neighboring monomer (Figure 3). This structure reveals the residues that are critical for substrate binding. The protease cleavage sequence from P1 to P4 obtained in this study can be used for determining the optimal protease cleavage site.

Constructing More Active and Stable Enzyme

Keratinases from microorganisms are present in a pre-pro-form in which an inhibitory region suppresses the protease activity (). This inhibitor region acts as an intermolecular chaperone critical for the folding of the mature protease domain by assisting its folding, affecting the structure of the protease domain and temporarily binding to the protease domain before activation through cis or trans modes (). Mutations in the pro-peptide region can affect the folding rate of the protein, which leads to high enzyme production, conformational change of the mature enzyme and acceleration of enzyme maturation. Such studies have been carried out on proteases from several species (; ; ; ). Computational aided site-directed mutation was carried out for residues at different sites. Mutation of residues (Y94F) was able to improve substrate specificity. Some mutations such as A218S and A218G were able to improve the thermal stability of the enzymes. The mutants carrying mutations at this site exhibited highest activity at 70°C, which will broaden the application of keratinase (). These mutagenesis studies are also helpful for understanding the dynamics and regulation of keratinase ().

Mechanism of Keratin Degradation by Microorganisms

Structural studies on keratinases and feather degradation in vitro suggested that one keratinase is not enough to degrade keratin as keratinases do not have the activity to break the disulfide bonds. Several mechanisms have been proposed and it has been recognized that two steps may be involved in the keratinolytic process- sulfitolysis and proteolysis (). Sulfitolysis is required to cleave disulfide bonds and proteolysis is to cleave the protein (Yamamura et al., 2002b). Removal of the disulfide bonds by enzymes such as sulfide reductases or reducing agents such as sulfite secreted by the strain is critical for conformational changes of keratins, which makes more sites available for keratinase degradation (). A study has shown that the crude enzyme exhibited higher keratin degrading rate than the purified enzyme. At least two enzymes are required for keratin degradation (Yamamura et al., 2002a). One enzyme is responsible for producing reduced keratin with cysteine residues in the reduced form so that its cleavage sites were exposed to protease. The following steps are also proposed in keratin degradation, namely sulfitolysis, proteolysis, and deamination (Yu et al., 1968). Bacteria and fungi exhibit different mechanisms for keratin degradation while their keratinases are able to cleave the polyproteins. In addition to sulfitolysis and proteolysis, mechanical destruction plays important roles in keratin degradation by fungi (). Despite such progress in understanding protease mechanism of action, more studies have to be carried out to identify the enzymes critical for keratin degradation.

Questions Need to Be Solved

Studies on keratinases produced by both bacteria and fungi have been carried out by researchers (Table 1) and reviewed (; ; ; ; ). Different keratinases have been purified and characterized from various stains (Table 1). Accumulated studies suggest that other enzymes such as disulfide reductase that can break disulfide bonds are important for keratinase degradation. Studies have shown that the whole-cell product has a higher keratin-degrading efficiency than the purified keratinase does. As proposed in a recent review, enzymatic degradation of keratins might be similar to decomposition of cellulose in which several enzymes are required in the process. Further studies identifying new components important for keratins degradation are important for understanding the mechanism of action of keratinases. It has been noted that keratins do not accumulated in the nature, suggesting that they might be degraded through the cooperation of microorganisms such as bacteria and fungi in the environment. Extensive studies have been working on screening strains that are able to degrade feathers or keratins while most studies were focused on a single strain in keratin treatment.

Perspective

Feathers from poultry industries can be a valuable resource instead of a waste or a threat to the environment. Based on accumulated studies, there is no doubt that feathers can be used in diverse fields. Microbial degradation of feathers is a feasible and economic way to make full use of the waste. Converting feathers into biofertilizer and animal feeds is easily applicable to various poultry industries. Despite the efforts spent in this direction, some works are still necessary to be carried out to build up more efficient systems that can be utilized in feather treatment.

Strategies in Strain Screening

Feather degrading pathogenic bacteria and fungi are useful for understanding the mechanism of action of keratinases, but these strains must not be used in feather treatment due to their pathogenic effect. These strains can be easily isolated as they exist widely in nature. Careful strain identification is needed in strain isolation and identification steps. In addition, the antifungal or antibacterial activity can be used as a parameter in the screening step. A study showed that feather-degrading B. subtilis S8 exhibited antifungal activity () and other feather-degrading strains also exhibited antibiotic activity. When a strain is isolated and characterized, whole-cell mutagenesis is an efficient strategy to improve its feather degradation capabilities. All these studies are important to obtain potent microorganisms for feather degradation. It has been noted the fermentation conditions are critical to make the microorganisms to exhibit high yield of the target enzymes ().

Microbial Consortium

Combination of several stains might be a strategy to degrade feathers efficiently. Indeed, a research team has screened a microbial consortium KMCG6 which is composed of Bacteroidetes and Proteobacteria. This consortium exhibited a high degradation level (). Similar strategy can be utilized in screening suitable stains that are able to degrade feathers efficiently. It has been noted that microbial consortium or mixed microorganisms have different effects from a single microorganism in microbial degradation field. Careful experimental design is required in the steps of enrichment and screening. It might be possible that combining isolated stains to construct a microbial consortium is easy to obtain reproductive results in later applications.

Keratinase Identification

Many microorganisms are able to produce keratinases. With the development of genome sequencing techniques and accumulation of genome sequences in nucleotide databases, analyzing the information from the genome can provide a fast way to identify new enzymes that are critical for keratin degradation. Using this approach, the enzymes critical for feather degradation were analyzed for anaerobic bacterium Serratia marcescens EGD-HP20 (). This approach might not be sufficient to identify enzymes that are required for feather degradation as the enzymes secreted into the medium are affected by cultural conditions (). In addition to optimizing fermentation conditions to achieve high feather-degrading efficiencies, identification of secreted enzymes critical for keratin degradation should be carried out using sensitive methods such as mass spectrometry (MS). Combination of DNA analysis with MS identification on secreted proteins will provide a reliable and fast way to identify necessary components in keratin degradation.

Keratinase Characterization

Several types of substrates have been used in enzymatic characterization while using keratin-driven substrates which may not be sensitive enough to characterize different enzymes due to the solubility. Developing an efficient enzymatic assay in which peptidic substrate is used will be useful for characterizing and comparing keratinases from different microorganisms. Based on recent crystal structure of a keratinase, the five-residue peptide Tyr278-Glu279-Asn280-Leu281-Tyr282 can serve as a keratinase substrate in protease activity assay. It has been noted that the optimization of the peptide sequence might be required for obtaining more sensitive substrate.

Enzyme Engineering

Protein engineering of keratinase has been successful in creating more stable enzymes under high temperatures and alkaline conditions. Bioinformation-guided point mutation is an efficient way to alter enzymatic characteristics (, ). The structure of a thermal stable keratinase can be used to guide enzyme engineering. For example, disulfide bonds can be introduced into a keratinase to increase the enzyme stability (Wu et al., 2017). Replacing Ca2+-binding residues with other amino acids could possibly abolish mental binding activity of keratinases, which could reduce the reliance of metal ions in enzyme catalysis. Accumulated studies prove that it is feasible to construct more active and stable enzymes that are suitable for industrial applications.

Mixed Enzymes in Feather Degradation

Keratinases have great potential to be used in several fields. Accumulated studies have suggested that several enzymes are essential for keratin degradation. Mixed enzymes might be required for developing keratinase products which can have higher keratin degrading activity. More studies on enzymes such as disulfide reductase will be useful for designing keratinase products. In addition, adding some chemicals that can facilitate breakage of the disulfide bonds is also useful for increasing keratinase catalytic efficiency.

In summary, with the increase of global population, the requirement for poultry products such as broiler is growing annually. The by-product, feather is also an important source that can be converted from potential wastes to value added products. Microbial processing of feather is therefore a promising technique to generate versatile products such as biofertilizer, animal feed and keratinases. More studies are still required to understand mechanism action of feather degradation and set up an economic strategy for feather processing in large scales.

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Author contributions

QL drafted and revised the manuscript.

Funding

This research was supported by funding “Hundred-Talent Program” (Grant Numbers: 2020GDASYL-20200102010 and 2020GDASYL-20200102009), Guangdong Academy of Sciences, China.

Acknowledgments

The author appreciates the support from Guangdong Bioengineering Institute (Guangzhou Sugarcane Industry Research Institute), Guangdong Academy of Sciences, Guangdong, China. The author also apologizes for the uncited references due to space limitation.

Conflict of interest

The author declares that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

References

Summary

Keywords

keratin, microorganism, protease, keratinase, bio fertilizer, fermentation

Citation

Li Q (2019) Progress in Microbial Degradation of Feather Waste. Front. Microbiol. 10:2717. doi: 10.3389/fmicb.2019.02717

Received

30 August 2019

Accepted

08 November 2019

Published

05 December 2019

Volume

10 - 2019

Edited by

Kian Mau Goh, University of Technology, Malaysia, Malaysia

Reviewed by

Justyna Bohacz, University of Life Sciences in Lublin, Poland; Muthusamy Govarthanan, University of Seoul, South Korea

Updates

Copyright

*Correspondence: Qingxin Li,

This article was submitted to Microbiotechnology, Ecotoxicology and Bioremediation, a section of the journal Frontiers in Microbiology

Disclaimer

All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.

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