ORIGINAL RESEARCH article

Front. Microbiol.

Sec. Food Microbiology

Volume 16 - 2025 | doi: 10.3389/fmicb.2025.1533515

This article is part of the Research TopicApplication of Novel Technologies for the Inactivation and Reduction of Fungi and MycotoxinsView all 9 articles

Innovative Probiotic Fermentation Approach for Zearalenone Detoxification in Dried Distiller's Grains

Provisionally accepted
Bilal  MurtazaBilal Murtaza1Guo  Ling-lingGuo Ling-ling2Lili  WangLili Wang1Xiaoyu  LiXiaoyu Li1Liaqat  ZebLiaqat Zeb3*Bowen  JinBowen Jin1Ji-Bin  LiJi-Bin Li4Yongping  XuYongping Xu1*
  • 1Dalian University of Technology, Dalian, China
  • 2Microbial Research Institute of Liaoning Province, Chaoyang, Beijing, China
  • 3University of Bergen, Bergen, Hordaland, Norway
  • 4Dalian SEM Bioengineering Technology, Dalian, China

The final, formatted version of the article will be published soon.

Zearalenone (ZEN) contamination in dried distiller's grains and solubles (DDGS) poses serious health risks and economic losses in animal farming. This study aimed to evaluate the effectiveness of probiotic fermentation using Lactobacillus plantarum CN1 in detoxifying ZEN and optimizing fermentation conditions for maximum efficiency. L. plantarum CN1, identified with 99% genetic homology, was used for DDGS fermentation. The detoxification mechanism was analyzed through adsorption assays, post-heat treatment effects, and scanning electron microscopy (SEM). ZEN removal was assessed over 72 h under various conditions, including bacterial concentration, temperature, and pH optimization. The results showed that CN1 achieved a maximum ZEN removal rate of 69% within 72 h, with an optimized efficiency of 75.6% at 4×10⁹ CFU/mL. Over 60% of ZEN was adsorbed by the bacterial cell wall, while removal in the fermentation supernatant and intracellular fluid remained below 5%. Scanning electron microscopy (SEM) analysis highlighted structural changes in the bacterial cells, particularly elongation and thinning, with more pronounced cell damage observed following heat and ZEN treatment. These modifications may explain the varying adsorption efficiencies observed. Heat treatment, particularly autoclaving, significantly enhanced adsorption efficiency to 82.9%, whereas acid and alkali treatments reduced it. Fermentation also improved the nutritional quality of DDGS, increasing crude protein by 7.16%, reducing crude fiber by 0.65%, and lowering pH to 4.3. These findings demonstrate that probiotic fermentation with CN1 offers a promising, cost-effective strategy for mitigating ZEN contamination while enhancing DDGS quality. Future studies should explore large-scale applications and the potential of CN1 in multi-mycotoxin detoxification to further improve feed safety.

Keywords: Feed safety, Zearalenone mitigation, probiotic fermentation, DDGS, Fungal toxin

Received: 24 Nov 2024; Accepted: 19 May 2025.

Copyright: © 2025 Murtaza, Ling-ling, Wang, Li, Zeb, Jin, Li and Xu. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence:
Liaqat Zeb, University of Bergen, Bergen, 5020, Hordaland, Norway
Yongping Xu, Dalian University of Technology, Dalian, China

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