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METHODS article

Front. Oral Health

Sec. Oral Health Promotion

This article is part of the Research TopicCutting-Edge Technologies in Digital DentistryView all 8 articles

Chairside digital workflow to obtain an optimized 3D model of a partially edentulous mandible

Provisionally accepted
  • Carol Davila University of Medicine and Pharmacy, Bucharest, Romania

The final, formatted version of the article will be published soon.

Intraoral scanners generate accurate optical impressions for dentate areas, but wide edentulous spans remain challenging due to limited stable landmarks and mobile mucosa. This article describes a single-visit, chairside workflow that combines an intraoral scan with a digitized irreversible hydrocolloid impression to obtain an optimized three-dimensional model of a partially edentulous mandible suitable for computer aided design-based removable partial denture fabrication other prosthetically driven procedures. The workflow includes intraoral scanning, conventional alginate impression taking followed by chairside digitization with the same scanner, mesh trimming and inversion to generate a positive mucosal surface, and integration of both datasets through sectioned areas and targeted best-fit alignment. The resulting composite model preserves the dentate part from the impression scan. The composite model accuracy should be validated intraorally a three-dimensional printed try-in. This fully chairside protocol provides a practical approach to producing a working mandibular model for digital prosthodontic applications for patients who require a minimal clinical appointment.

Keywords: 3D model, digital workflow, Intraoral scanner, Optical impression, Removable partial denture

Received: 24 Sep 2025; Accepted: 09 Dec 2025.

Copyright: © 2025 Petre, Drafta and Macris. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence: Sergiu Drafta

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