Abstract
Nanotechnology has arisen as a revolutionary technology, providing a diverse range of solutions to tackle energy-related difficulties. Nanotechnology allows for the creation of components and devices that are smaller than 100 nm, which in turn provides new opportunities for improving the efficiency of energy capture, storage, and transport. Through the process of nuclear fusion, the sun produces a vast quantity of energy on a daily basis, surpassing all the energy that humanity has ever harnessed throughout history. The worldwide technical capacity of solar energy significantly surpasses the current overall primary energy requirement. This review explores the role of nanomaterials in improving solar energy harvesting systems, including solar collectors, fuel cells, photocatalytic systems, and photovoltaic cells. Through a systematic review of peer-reviewed studies, key findings indicate that nanomaterials can enhance incident solar radiation absorption by up to nine times, leading to a 10% efficiency improvement in solar collectors compared to conventional designs. Additionally, advancements in third-generation solar cells demonstrate the potential of nanostructured materials in enhancing charge transport, light absorption, and cost-effectiveness. The study further highlights existing challenges, such as the long-term stability of nanomaterials, environmental concerns, and economic barriers to large-scale implementation. Addressing these limitations through sustainable nanomaterial design and scalable production techniques will be essential for realizing the full potential of nanotechnology in solar energy applications.
1 Introduction
The scientific community has been fascinated by nanotechnology ever since Nobel laureate Richard Feynman delivered his influential speech in 1959, titled “There’s plenty of room at the bottom,” in which he emphasized the immense possibilities of nanoscale study (Gribbin and Gribbin, 2002). Feynman envisioned a future in which the manipulation of individual atoms and molecules could be achieved by the use of increasingly smaller tools, ultimately allowing for perfect control at the atomic scale. In 1974, Norio Taniguchi provided a formal definition of nanotechnology as the deliberate manipulation of materials at the atomic or molecular level (Taniguchi, 1974). This definition has since been expanded to include structures that are up to 100 nm in size, which is referred to as the nanoscale. At the nanoscale, which spans from 1 to 100 nm (1 billionth to several tens of billionths of a meter), materials display distinct physical, chemical, and biological characteristics that differ considerably from those of bulk materials or individual atoms. The unique characteristics of these materials have resulted in the creation of tailor-made gadgets that possess capabilities that are absent in larger-scale materials or even in natural substances. In addition, nanotechnology has advanced to incorporate structures that exhibit quantum mechanical phenomena, such as quantum dots. This broadens its definition to highlight not only the reduction in size but also the precise control of atoms and molecules to design specific characteristics in nanomaterials and nanosystems. In the 1980s, Dr. K. Eric Drexler delved more into the concept of nanotechnology as a deterministic method for manipulating atoms and molecules. He established the notion of “Molecular Nanotechnology” (MNT) or “molecular manufacturing.” This perspective signifies a notable deviation from stochastic processes, with a specific emphasis on the intentional and meticulous fabrication of materials at the molecular scale (; Kazemi et al., 2024; Tashakori-Asfestani et al., 2023; Kazemi et al., 2025). In 1974, Dr. Tuomo Suntola and his colleagues in Finland invented and patented the atomic layer deposition process. This approach enables the precise deposition of homogeneous thin films, one atomic layer at a time, which has significantly contributed to the progress of nanotechnology ().
Nanotechnology offers innovative instruments that can propel the advancement of emerging sectors, promoting economically viable and streamlined economies that make a substantial contribution to sustainable economic expansion. Nanotechnology has the potential to significantly decrease the environmental effects of energy generation, storage, and usage in the energy industry. While achieving a completely sustainable energy system is still a long-term objective, the scientific community is currently prioritizing the development of energy nanotechnologies. Energy experts predict that the worldwide energy demand will exceed 30 TW (TW) by 2050 (Serrano et al., 2009). Many experts believe that the only way to meet this issue is by utilizing solar energy. Solar power is considered a crucial form of renewable energy, provided that the production costs of solar cells are decreased to enable them to compete with other energy sources. Parida et al. (Parida et al., 2011) conducted a comprehensive analysis of solar cell technologies, highlighting the importance of developing innovative methods to improve the efficiency of solar energy collection in order to fulfill the increasing worldwide need for sustainable energy. Solar cell technology has advanced through three generations, each exhibiting unique properties (Werner, 2012; Ismail et al., 2024; ). The initial iteration depends on semiconductor wafers made of a single crystal structure, which provide excellent efficiency. Specifically, single junction crystalline solar cells can achieve efficiency levels of up to 27%. According to theoretical models rooted on Shockley-Queisser thermodynamics, the highest possible efficiency of individual junction cells is estimated to be around 33% (Shockley and Queisser, 2006). The second generation of solar cells use inorganic thin film structures, which are more economically viable to manufacture but exhibit lower efficiency. Amorphous thin film cells, in particular, often achieve less than 14% efficiency. In order to address the efficiency constraints of previous technologies, a novel method has been devised, known as third-generation solar cells (Green, 2000). These advanced cells are engineered to exceed the efficiency barrier of 33% and simultaneously decrease production costs. This makes them a potentially revolutionary technology for the future of solar energy. The interplay between the production costs of solar cells, the efficiency of the modules, and the cost per unit of power is crucial in this progression, as demonstrated in relevant research (Figure 1) (; Green, 2006; Souri and Mojra, 2021; ; Souri et al., 2021; Jana et al., 2024).
FIGURE 1
This paper first examines the varied applications of nanotechnology in different solar energy systems. Moreover, it underscores the vital importance of nanotechnology in improving the efficacy of solar cell technologies. Comprehensive study indicates that nanotechnology has significantly advanced the utilization of solar radiation for sustainable energy generation through numerous methods. This paper aims to examine the role of nanotechnology in enhancing solar energy, specifically in addressing its current constraints. The review employs a defined process to guarantee a thorough and methodical investigation. Relevant papers were chosen from peer-reviewed journals, conference proceedings, and credible sources, concentrating on breakthroughs in nanotechnology applications for solar energy. The analysis of data was conducted using essential performance measures, including efficiency enhancements, material characteristics, and economic feasibility. This study seeks to synthesize data to offer a comprehensive knowledge of prevailing trends, difficulties, and future directions in the subject.
2 Utilizing nanotechnology for solar energy harvesting
Prior studies have shown that nanotechnology is a potent instrument for augmenting the efficiency, sustainability, and efficacy of solar energy systems. This is apparent in various crucial domains: (i) It allows for precise control of how light interacts with materials, making it easier to incorporate inexpensive semiconductors into devices such as solar panels; (ii) It helps in the development of more efficient photocatalysts, which are essential for converting sunlight into chemical fuels; (iii) It assists in the creation of new materials and membranes needed for various energy-related separations; (iv) It improves the conversion of chemical fuels into electrical energy and vice versa, resulting in higher energy and power densities in batteries; and (v) It increases efficiency in a wide range of applications, including displays, solid-state lighting, thermoelectric devices, and reducing friction.
Nanotechnology has been applied across different solar technologies, such as active solar systems and passive solar systems (Table 1). The following subsections highlight notable advancements in these areas in recent years.
TABLE 1
| Solar system | Nanotechnology application | Benefits | Challenges | Examples of Materials/Technologies | Current research trends |
|---|---|---|---|---|---|
| Active Solar Systems | |||||
| Solar Collector | Nanofluids for improved heat transfer efficiency | Enhanced thermal conductivity and heat absorption | Stability of nanofluids, cost of nanoparticle production | CuO, Al2O3, TiO2 nanofluids | Development of stable, low-cost nanofluids with higher thermal conductivity |
| Fuel Cell | Nano-catalysts (e.g., platinum nanoparticles) for improved reaction rates | Increased efficiency in energy conversion | High cost of nano-catalysts, durability issues | Platinum, palladium, and carbon nanotube-based catalysts | Research on non-precious metal catalysts and durability enhancement |
| Photocatalysis | Nanostructured semiconductors (e.g., TiO2 nanoparticles) for enhanced photocatalytic activity | Higher efficiency in breaking down pollutants and generating hydrogen | Photocatalyst degradation, scaling up production | TiO2, ZnO, and CdS nanoparticles | Focus on visible-light-responsive photocatalysts and hybrid nanomaterials |
| Solar Photovoltaic (PV) | Quantum dots, nanowires, and nanotubes to increase light absorption and carrier mobility | Improved efficiency, flexibility, and reduced costs of solar panels | Stability of nanomaterials over time, complex manufacturing processes | PbS, CdSe quantum dots, silicon nanowires, carbon nanotubes | Development of perovskite solar cells and tandem cells incorporating nanomaterials |
| Dye-Sensitized Solar Cells | Nanoporous TiO2 for dye absorption and increased surface area | Higher conversion efficiency, lower production costs compared to traditional silicon-based cells | Long-term stability, limited efficiency under varying lighting conditions | TiO2 nanoparticles, organic/inorganic hybrid dyes | Research on solid-state electrolytes and novel dye molecules |
| Passive Solar Systems | |||||
| Phase Change Materials (PCMs) | Nanoparticles embedded in PCMs for enhanced thermal storage capabilities | Improved energy storage and release, increased thermal conductivity | Cost and complexity of integrating nanoparticles into PCMs, potential health concerns | Al2O3, Cu, and carbon nanotube-enhanced PCMs | Exploration of bio-based PCMs and phase transition tuning with nanoparticles |
| Glazing | Nano-coatings (e.g., low-E coatings with nanoparticles) for improved thermal insulation and light control | Enhanced energy efficiency, reduced heat loss, and control of solar radiation | Durability of nano-coatings, high production costs | Silver, indium tin oxide (ITO) nanoparticles in coatings | Development of dynamic and self-cleaning coatings |
| Paint | Nano-pigments and additives for improved solar absorption and thermal insulation | Increased energy efficiency in buildings, reduced cooling/heating costs | Durability and environmental impact of nano-materials in paint | Titanium dioxide, silica aerogel, and carbon-based nano-pigments | Research on eco-friendly, high-performance nano-paints |
A comprehensive table outlining the use of nanotechnology in various solar energy harvesting systems, both active and passive.
2.1 Active solar systems
Active solar systems are designed to convert solar energy into more practical forms, such as heat or electricity. This energy can be utilized within a building for heating, cooling, or lowering energy consumption and costs. These systems depend on electrical or mechanical equipment to enable the conversion of energy. Active solar systems have a key benefit in their capacity to utilize controls, typically electrical, to maximize their performance. The next sections address several active solar systems, such as solar collectors, fuel cells, photocatalysis, solar photovoltaics, and dye-sensitized solar cells.
2.1.1 Solar collector
Solar collectors are a type of heat exchanger that harness solar energy through an absorber, typically composed of a solid material. As the absorber’s internal energy grows, its temperature elevates, and heat is then transmitted to a fluid through conduction. Significant study has been carried out in recent years to investigate the characteristics and uses of flat-plate solar collectors (Rojas et al., 2008; Villar et al., 2009; Tang et al., 2011). Researchers have suggested multiple approaches to improve the efficiency and output temperature. One highly effective method is to substitute the conventional absorbing substance, water, with nanofluids, which are fluids that include solid nanoparticles in suspension. The utilization of nanofluids in solar collectors and solar water heaters has become widespread due to their high efficiency, cost-effectiveness, and environmental benefits (
Tyagi et al. (2009) conducted a theoretical study on a direct absorption solar collector (DASC) utilizing nanofluids at low temperatures. They analyzed the impact of various factors on the collector’s efficiency, using a mixture of water and aluminum nanoparticles as the working fluid. The inlet temperature of the fluid, solar flux on the collector, and mass flow rate were set at 35°C, 1000 W/m2, and 1.2 kg/s, respectively. Their research revealed a notable enhancement in efficiency when nanoparticles were introduced, especially when present in small amounts. Nevertheless, as the volume percentage surpassed 2%, the efficiency reached a plateau, indicating that more nanoparticle additions would not yield any further advantages. He and his colleagues (He et al., 2011) investigated the light-to-heat conversion properties of water-based carbon nanotube (CNT) and TiO2 nanofluids under different weather settings, including bright and cloudy conditions. Their findings demonstrated that a nanoparticle weight concentration of 0.5% in CNT-H2O nanofluid had exceptional efficiency in converting light into heat. Meanwhile, Otanicar et al. (2010) did a comprehensive investigation on a microscale direct absorption solar collector (DASC) using both numerical simulations and practical tests. They assessed the collector’s effectiveness by testing several nanofluids, such as carbon nanotubes, graphite, and silver, and compared the findings to those obtained from a traditional collector. Their investigations demonstrated that the incorporation of minute quantities of nanoparticles, approximately 0.5%, resulted in notable enhancements in efficiency. Phelan et al. (Khullar et al., 2012) compared the theoretical and experimental results of a nanofluid-based concentrating parabolic solar collector (NCPSC) with those of traditional parabolic solar collectors. The comparison was done under similar conditions. The base fluid used was Therminol VP-1, which contained 0.05 volume percent of aluminum nanoparticles. According to their calculations, the NCPSC has the potential to deliver a 5%–10% enhancement in thermal efficiency when compared to conventional parabolic solar collectors.
Yousefi et al. (2012) conducted an experimental study to evaluate the impact of Al2O3/water nanofluid on the performance of a flat-plate solar collector. The experiments were carried out using two different weight fractions of the nanofluid, 0.2% and 0.4%, with nanoparticles measuring 15 nm in diameter. In addition, they evaluated the impact of Triton X-100, employed as a surfactant, on the efficacy of the system. Their research uncovered the subsequent results: (i) The use of a nanofluid with a weight fraction of 0.2% resulted in a 28.3% increase in efficiency compared to using water alone. (ii) Over a broad range of reduced temperature parameters, the collector utilizing the 0.2% nanofluid demonstrated greater efficiency compared to the one with the 0.4% nanofluid. (iii) Efficiency was improved by 15.63% with the addition of a surfactant.
Liu et al. (2013) developed an innovative evacuated tubular solar air collector designed to supply air at both high and moderate temperatures. This device was integrated with a simplified compound parabolic concentrator and featured a unique open thermosyphon utilizing a water-based CuO nanofluid as the working fluid. Experimental results showed that using nanofluid in the thermosyphon enhanced the air outlet temperature and overall efficiency of the solar air collector compared to using water alone.
2.1.2 Photocatalysis
Photocatalysis has become a subject of great interest among researchers in recent years, as it has the potential to effectively decrease environmental pollution and conserve energy. Figure 2A showcases a range of applications where TiO2 photocatalysis is utilized. Photocatalytic materials are presently employed to transform solar energy into chemical energy, enabling the oxidation or reduction of molecules to generate useful chemicals like hydrogen and hydrocarbons. Moreover, these materials exhibit efficacy in eliminating contaminants and microorganisms from various surfaces (Zhang et al., 2008). Titanium dioxide (TiO2) nanoparticles are extensively utilized in various applications because of their potent oxidizing properties, which facilitate the breakdown of organic contaminants. Additional benefits encompass superhydrophilicity, chemical inertness, exceptional longevity, absence of toxicity, affordability, and transparency to visible light. TiO2 exhibits photocatalytic capabilities due to the creation of charge carriers (electrons and holes) when it absorbs ultraviolet (UV) light, which is associated with the material’s band gap. Figure 2B depicts the series of events that take place on uncoated TiO2 particles after being stimulated by UV light.
FIGURE 2

(A) Uses of TiO2 photocatalysis (Nakata and Fujishima, 2012), (B) Processes on bare TiO2 particles following UV excitation (Nakata and Fujishima, 2012), (C) Diagrammatic representation of photocatalysis applications (Ochiai and Fujishima, 2012).
Nanostructured TiO2 materials are widely employed in several applications, including photocatalysis, dye-sensitized solar cells (DSSCs), lithium-ion batteries, and electrochromic displays (Nakata and Fujishima, 2012;
2.1.3 Solar photovoltaic
Solar photovoltaic/thermal (PV/T) technology is an effective method for simultaneously converting solar energy into both heat and electricity. This hybrid system captures part of the sunlight to generate electricity, while the remaining portion is converted into thermal energy (Tripanagnostopoulos, 2007;
FIGURE 3

Diagram of the separated PV/T system (photovoltaic/thermal) (Xie, 2013).
TABLE 2
| Parameter | Standard PV module | PV/T with 4 mm liquid film | PV/T with 2 mm liquid film |
|---|---|---|---|
| Cell Temperature | 23.1°C | 27.8°C | 27.3°C |
| Temperature Increase Due to Liquid | 5.1°C | 7.5°C | |
| Electrical Efficiency | 15.9% | 14.0% | 14.7% |
| Thermal Efficiency | 32.0% | 47.2% | |
| Overall Efficiency | 15.9% | 46.0% | 61.9% |
Comparison of PV/T systems and PV module performance.
2.1.4 Dye-sensitized solar cells
A dye-sensitized solar cell (DSSC) is a semiconductor photovoltaic device that directly converts solar energy into electrical current. The efficiency of a DSSC in converting visible light to electricity is influenced by various factors, including the sensitization of wide bandgap semiconductors, the photoelectrode, the redox electrolyte, and the counter electrode. Over the years, DSSC mechanisms have undergone various enhancements to improve cell efficiency.
TABLE 3
| Parameter | Dye-sensitized solar cell (DSSC) | Thermoelectric module (TEM) |
|---|---|---|
| Dimensions (mm3) | 5 × 5 × 10 | 30 × 30 × 5 |
| Open Circuit Voltage (V) | 0.74 | 0.082 |
| Short Circuit Current (mA) | 2.56 | 12.39 |
| Fill Factor | 0.633 | Not Applicable |
| Efficiency (%) | 4.83 | 1.48 |
| Power Output (mW/cm2) | 4.83 | 0.113 |
Photo-electrochemical characteristics of the sensitized cells and TEM analysis.
2.2 Passive solar systems
Passive solar systems or building design involve the strategic arrangement of windows, walls, and floors to efficiently capture, retain, and distribute solar energy as heat in winter, while minimizing the absorption of solar heat in summer. This approach, known as passive solar design or climatic design, differs from active solar heating systems as it does not rely on mechanical or electrical components. The effectiveness of a passive solar structure relies on skillfully utilizing the specific characteristics of the local climate. Important aspects to take into account are the positioning and characteristics of windows, the utilization of insulating materials, thermal mass, and suitable coverings. Passive solar approaches can be readily incorporated into new construction, but older structures can also be adapted to include these elements. The following subsection provides a brief overview of the role of nanotechnology in passive solar systems.
2.2.1 Phase change materials (PCMs)
Phase Change Materials (PCMs) have a high heat capacity within a small temperature range, making them effective as heat reservoirs that maintain practically constant temperature. As temperatures increase, phase change materials (PCMs) undergo a shift from a solid state to a liquid state. This transition is accompanied by the absorption of heat, as it is an endothermic process. On the other hand, when temperatures decrease, the substance changes from a liquid state to a solid state, and this process releases heat through an exothermic reaction. Although the idea of utilizing phase change materials (PCMs) is easy to understand, precisely evaluating their impact on enhancing a building’s overall energy efficiency through latent heat storage remains an intricate task. Phase change materials (PCMs) are divided into three main categories: organic, inorganic, and eutectic. Organic PCMs are further classified into two primary groups: paraffins and non-paraffins. The non-paraffin group includes a range of organic molecules such as fatty acids, esters, alcohols, and glycols. Of these, fatty acids are of specific significance and are categorized into six subcategories: caprylic, capric, lauric, myristic, palmitic, and stearic acids. Inorganic phase change materials (PCMs) consist mostly of hydrated salts and metals. However, metals typically have melting values that are too high for use in passive construction applications. Eutectic phase change materials (PCMs) are composed of two or more components that have the lowest melting point when combined. When these components crystallize, they melt and freeze at the same temperature, resulting in a mixture of component crystals (Sharma et al., 2009). The eutectic phase change materials (PCMs) can be categorized into three types: organic-organic, organic-inorganic, and inorganic-inorganic. The successful incorporation of wallboards impregnated with phase change material (PCM) into the interior surfaces of building enclosures has attracted interest due to its capacity to preserve favorable indoor thermal conditions. Shilei et al. (Shilei et al., 2006) conducted a comparative research between a standard room and a room equipped with wallboards augmented with phase change material (PCM). The PCM utilized was a blend of capric acid and lauric acid in an 82:18 proportion, exhibiting freezing and melting values of 19.138°C and 20.394°C, correspondingly. The investigation revealed that the room equipped with wallboards infused with phase change material (PCM) had exceptional effectiveness in preserving warmth and ensuring thermal comfort in winter. This resulted in a substantial reduction in heat loss and a decrease in energy consumption from electrical heating systems. Ceron et al. (
2.2.2 Glazing
Vanadium dioxide is highly promising as an intelligent glazing material due to its metal-to-semiconductor transition (MST) properties (Saeli et al., 2010). This transition involves a shift from a high-temperature rutile phase to a low-temperature monoclinic phase, leading to significant changes in its electrical conductivity and optical characteristics. In the monoclinic phase, vanadium dioxide acts as a semiconductor and is typically transparent to solar radiation. In contrast, in the rutile phase, it acts as a metal, reflecting solar radiation. Recent studies have aimed at lowering the transition temperature of vanadium dioxide by incorporating dopants, with tungsten proving to be the most effective, reducing the MST by 20°C–25°C per atomic percent (Manning et al., 2004). Saeli et al. (Saeli et al., 2010) investigated the incorporation of gold nanoparticles to improve the properties of vanadium dioxide films. Gold nanoparticles were chosen for their strong absorption, driven by surface plasmon resonance, which is affected by the dielectric properties of the surrounding environment. The study concluded that the properties of the resulting films could be precisely tailored by carefully selecting the shape and size of the nanoparticles. However, they also observed that while thermochromic films could be beneficial in warmer climates, they might not be ideal for cooler regions. Presting and König (Presting and König, 2003) extensively discussed the applications of nanotechnology in automotive glazing. They emphasized innovations such as antireflection coatings composed of multiple nanolayers on glass and sun-protective glazing that integrates infrared-reflecting nanolayers within glass panels. Additionally, they mentioned the use of thermoplastic nanocomposites, such as those marketed under the trade name Basell TPO-Nano, which incorporate nanoflakes to create stiff and lightweight exterior automotive parts.
2.2.3 Paint
Various commercial paint approaches are accessible for enhancing the thermal emission qualities of a surface with improved surface gratings. Each of these strategies possesses distinct strengths and limits, rendering them appropriate for a range of applications. The term “paint” generally refers to the substance in its liquid form, but once applied to a surface, it is called a “coating.” Paint typically consists of solid particles, known as “pigments,” dispersed in an organic medium called “resin.” These pigments often include complex metal oxides and semiconductors. Spectrally selective paints utilize various pigments, such as carbon, FeOx, melanin, Zn powder, silicon, PbS, and organic soot (e.g., Degussa FW2) (
3 Solar cell technologies
Solar cells are generally classified into three main generations based on their technology and stage of market development (Table 4). The first generation, which is widely used today, utilizes wafer-based crystalline silicon (c-Si) technology, available in two forms: single crystalline (sc-Si) and multi-crystalline (mc-Si). The second-generation solar cells, currently in the initial phases of market implementation, utilize thin-film technologies and can be classified into three primary types: (1) amorphous silicon (a-Si) and micromorph silicon (a-Si/μc-Si); (2) Cadmium Telluride (CdTe); and (3) Copper–Indium–Selenide (CIS) and Copper–Indium–Gallium–Diselenide (CIGS). The third generation of solar cells includes advanced technologies such as concentrating solar cells and organic solar cells, which are currently in the demonstration phase or have yet to reach broad commercialization. Furthermore, this generation includes nascent notions that are presently being developed. Figure 4 depicts the chronological improvement in the efficiency of solar cell conversion, emphasizing the notable breakthroughs made in each generation.
TABLE 4
| Generation | Solar cell technology | Material/Technology | Efficiency | Benefits | Challenges | Current research trends |
|---|---|---|---|---|---|---|
| First Generation | ||||||
| Monocrystalline | Silicon (Si) | Single-crystal silicon | 15%–20% | High efficiency, long lifespan, space-efficient | High cost of production, waste material during cutting | Research on reducing production costs and improving efficiency |
| Polycrystalline | Silicon (Si) | Multi-crystal silicon | 13%–16% | Lower production costs than monocrystalline, easier manufacturing process | Lower efficiency, larger area required for same output as monocrystalline | Improvements in material purity and manufacturing techniques |
| Gallium Arsenide (GaAs) | Gallium Arsenide | Compound semiconductor of gallium and arsenic | 25%–30% | High efficiency, excellent performance in low light and high-temperature environments | Very high cost, limited availability of raw materials | Development of multi-junction GaAs cells for space applications |
| Emitter Wrap-Through (EWT) | Silicon (Si) | Contact grid on rear side of the cell | 18%–22% | Reduced shading losses, higher efficiency | Complex manufacturing process, higher production costs | Optimization of contact design and production techniques |
| Second Generation | ||||||
| Amorphous Silicon (a-Si) | Silicon (Si) | Non-crystalline silicon | 6%–9% | Lower production costs, flexible substrates possible, good low-light performance | Lower efficiency, faster degradation over time compared to crystalline silicon | Research on stability improvements and integration into building materials |
| Double/Triple Junction | Amorphous Silicon (a-Si) | Multiple layers of amorphous silicon | 8%–12% | Higher efficiency than single junction due to absorption of different wavelengths | More complex and expensive to manufacture, stability issues | Development of cost-effective multi-junction designs |
| Tandem Amorphous-Si and Multi-crystalline-Si | Amorphous Silicon (a-Si) and Multi-crystalline Silicon (mc-Si) | Combined layers of a-Si and mc-Si | 10%–15% | Combines advantages of both technologies, improved efficiency | Manufacturing complexity, material compatibility issues | Focus on improving interface quality between layers |
| Cadmium Telluride (CdTe) | Cadmium Telluride (CdTe) | Thin-film semiconductor | 10%–16% | Low-cost production, high absorption coefficient, shorter energy payback time | Toxicity of cadmium, limited availability of tellurium | Research on alternative, less toxic materials and recycling techniques |
| Copper Indium Gallium Diselenide (CIGS) | Copper Indium Gallium Diselenide (CIGS) | Thin-film compound semiconductor | 12%–18% | High efficiency, flexibility, can be deposited on various substrates | Complex manufacturing process, expensive materials, scalability issues | Development of scalable production methods and alternative materials |
| Third Generation | ||||||
| Quantum Dots | Nanocrystals of semiconductor materials | Quantum dot solar cells | 10%–12% (potential up to 40%) | Potential for very high efficiency, can absorb multiple photon energies, tunable properties | Stability, toxicity of some quantum dot materials, manufacturing complexity | Research on lead-free quantum dots and integration into tandem cells |
| Quantum Wells | Semiconductor materials | Quantum well solar cells | 15%–25% (potential up to 40%) | Enhanced light absorption, potential for very high efficiency, reduced thermal losses | Complex fabrication, high production costs, material stability issues | Focus on combining quantum wells with other advanced materials for multi-junction cells |
| ‘Smart’ Coatings | Nanomaterials, adaptive coatings | Coatings that respond to environmental conditions | Variable, enhances overall efficiency of cells | Dynamic control of light absorption and reflection, improves overall system efficiency | Long-term durability, cost of nanomaterials, environmental impact | Development of durable, low-cost smart coatings for widespread use |
| Carbon Nanotubes and Fullerenes | Carbon-based nanomaterials | Incorporation of CNTs and fullerenes in solar cells | 10%–15% (potential up to 25%) | High electrical conductivity, flexibility, potential for high efficiency in organic solar cells | Material purity, scalability, environmental concerns regarding production | Research on integration of carbon nanomaterials with organic and perovskite solar cells |
A comprehensive table outlining different solar cell technologies across the first, second, and third generations.
FIGURE 4

Efficiencies of different solar cell technologies under standard conditions. This figure compares first-, second-, and third-generation solar cells, highlighting efficiency trends and technological advancements. First-generation (monocrystalline, polycrystalline Si) offers high efficiency but at higher costs. Second-generation (thin-film CdTe, CIGS, a-Si) reduces costs but has lower efficiency. Third-generation (quantum dots, perovskites, multi-junction cells) surpasses traditional limits, offering higher potential efficiency. The figure underscores the trade-offs between efficiency, cost, and scalability in solar technology development.
3.1 First generation
The first generation of solar cell technologies is based on crystalline structures that use silicon (Si) to produce solar cells, which are then assembled into solar modules (Figure 5). Despite its longstanding presence, this technology remains relevant and is continuously being refined to improve its performance and efficiency. Several types of cells belong to the category of silicon crystalline structures, including as monocrystalline, polycrystalline, GaAs, and emitter wrap-through (EWT) cells. The subsequent sections will delve into these various technologies.
FIGURE 5

Structural designs of first-generation solar cells. (A) Monocrystalline silicon solar cell showing layers such as the SiNx anti-reflective coating, silicon oxide, N-type emitter, and back surface field for improved efficiency (Liu et al., 2014). (B) Polycrystalline silicon solar cell composed of multiple layers including a glass panel, encapsulant, solar cells, backsheet, and junction box, illustrating a typical module design. (C) Gallium Arsenide (GaAs) solar cell structure featuring III-V semiconductor layers, epitaxial Ge buffer, and multi-layered contacts for high efficiency in niche applications (
Monocrystalline. The aforementioned solar cell variant is now the most prevalent in the industry, constituting over 80% of the total share. It is projected to maintain its dominance until a more proficient and economical alternative is introduced. The main dependence is on p-n junctions made of crystalline silicon (Si). The process of manufacturing monocrystalline silicon entails the cultivation of a solitary crystal ingot through the utilization of the Czochralski method (
Polycrystalline. Polycrystalline silicon (pc-Si) wafers may be manufactured across extensive surface areas, rendering them a financially efficient choice for the advancement of solar cell technology. Plasma processing is used to treat low-cost polycrystalline silicon (pc-Si) in order to generate a surface that allows more light to pass through, hence increasing light absorption. This method, known as reactive-ion etching, can result in a relative increase in absorption of approximately 40%. Although polycrystalline cells are less expensive to manufacture than monocrystalline cells, they often exhibit lesser efficiency. Nevertheless, monocrystalline cells exhibit a higher occurrence of metal contamination and crystal structural flaws in comparison to their counterparts. Polycrystalline silicon is manufactured by melting silicon and allowing it to cool in a controlled manner to align the crystal structure. The resulting material is formed into a rectangular ingot, which is then sliced into blocks and subsequently cut into thin wafers. An alternative approach involves producing very thin strips of polycrystalline silicon, a method developed by Evergreen Solar (Manna and Mahajan, 2007).
Gallium Arsenide (GaAs). A semiconductor material, exhibits a crystal structure that closely resembles that of silicon (Si). Conversely, crystalline silicon typically requires a thickness of at least 100 μm to effectively capture sunlight. In contrast, gallium arsenide, which has an ideal band gap of 1.43 eV, can achieve efficient light absorption with a thickness of only a few micrometers. Gallium arsenide (GaAs) solar cells exhibit a superior energy conversion efficiency, typically ranging from 25% to 30%, as compared to crystalline silicon (Si). Moreover, GaAs exhibits exceptional heat and radiation resistance, rendering it a superb option for concentrator systems and space-related uses. The main obstacle in the development of GaAs cells for terrestrial applications is the exorbitant expense associated with single-crystal GaAs substrates. In order to tackle this issue, two methods of reducing costs have been investigated: producing GaAs cells on less expensive substrates such as silicon or germanium (Ge), and cultivating GaAs cells on a detachable GaAs substrate. The detachable substrate can be recycled for the production of more cells or for the fabrication of GaAs thin films, employing manufacturing techniques like to those used for CIGS and CdTe thin films (
Emitter wrap-though cells. Emitter wrap-through (EWT) cells have achieved enhanced efficiency mostly through enhanced cell design rather than breakthroughs in the materials utilized. This method utilizes small laser-drilled apertures to establish a connection between the rear n-type contact and the emitter located on the opposite side. By removing the front connections, the full surface area of the cell becomes accessible for absorbing solar radiation, as it is no longer blocked by metal lines. Multiple studies have shown that moving the contacts to the rear of the cell offers manufacturing benefits. US-based companies such as Advent Solar and SunPower Corporation have implemented EWT technology, leading to a notable 15%–20% improvement in efficiency. Nevertheless, a notable disadvantage of this technology is its elevated series resistance, especially in expansive EWT cells, which has the potential to restrict the fill factor and overall efficiency (Kerschaver and Beaucarne, 2006).
3.2 Second generation
Thin-film technology offers a more economical option compared to crystalline silicon solar cells due to its reduced component requirements and simpler manufacturing process. Thin-film solar cells are exceptionally thin, usually measuring between 35 and 260 nm in thickness, thanks to the decreased amount of material used (Vrielink et al., 2012). There are five commercially significant varieties of thin-film cells, which will be covered in the following sections.
Amorphous silicon. Amorphous silicon (a-Si) was one of the earliest thin-film technologies developed (
Amorphous-Si, double or triple junctions. Typically, amorphous silicon (a-Si) cells exhibit poorer efficiency in comparison to mono- and polycrystalline silicon cells. The current maximum efficiency attained in laboratory conditions for amorphous silicon (a-Si) cells is approximately 12%. Nevertheless, single-junction amorphous silicon modules have a tendency to deteriorate when exposed to sunlight, ultimately reaching a stable efficiency level of around 4%–8%. The degradation is principally induced by the Staebler-Wronski effect, which modifies the characteristics of hydrogenated amorphous silicon (Staebler and Wronski, 1977). In order to tackle the problems of efficiency and degradation, researchers have undertaken attempts to create multi-junction a-Si devices. These devices are specifically engineered to catch a wider spectrum of wavelengths emitted by solar radiation, encompassing both shorter and longer wavelengths, so enhancing their overall efficiency. The efficiencies of these systems, as rated under standard test conditions (STC), often fall within the range of 6%–7% (Jardine et al., 2001).
Tandem amorphous-Si and multi-crystalline-Si. Another approach to improving the efficiency of solar cells and modules is through the use of ‘stacked’ or multi-crystalline (mc) junctions, also known as micromorph thin-film technology. This method involves layering two or more solar cell junctions on top of each other. The top layer typically consists of a thin layer of amorphous silicon (a-Si), which excels at capturing the shorter wavelengths of the visible light spectrum. Microcrystalline silicon is more efficient for longer wavelengths and can also capture a portion of the infrared spectrum. The presence of several layers in this structure leads to increased efficiency in comparison to conventional amorphous silicon cells, with a typical range of 8%–9% depending on the specific cell shape and layer thickness. There has been substantial progress in the creation of thin-film silicon solar panels, particularly by businesses like as Oerlikon and Applied Materials (AMAT), who are at the forefront of creating the required equipment. AMAT has developed equipment with the ability to manufacture large thin-film a-Si and micromorph panels, reaching sizes of up to 5.5 m2 (El Chaar and El Zein, 2011).
Cadmium telluride (CdTe) and cadmium sulfide (CdS). CdTe, a polycrystalline semiconductor, is known for its strong light absorptivity. A thickness of around 1 mm is enough to absorb 90% of the sun spectrum. Another notable benefit of CdTe is its very straightforward and economical manufacturing method. Nevertheless, its conversion efficiency is similar to that of a-Si, which is relatively poor (Villar et al., 2009). Small-area CdTe cells can obtain efficiencies above 15% (Yousefi et al., 2012), although CdTe modules generally attain efficiencies surpassing 9% (Liu et al., 2013). Several primary obstacles in the development of CdTe solar cells involve the complexities associated with doping p-type CdTe, achieving low-resistance connections to p-type CdTe, and minimizing recombination losses at the junction interface (Matsumoto et al., 2004). Furthermore, the production process must be conducted with meticulous precautions due to the very hazardous nature of cadmium. One significant obstacle to the wider use of CdTe in solar technology is the lack of stability in the performance of cells and modules over time. Tang et al. (Li et al., 2003) have recently created solar cells utilizing nanowires with a cadmium sulfide core and a copper sulfide shell. They achieved this by using a cation exchange reaction that operates at low temperatures and is based on a solution. Nanowire solar cells, which are produced using a simple and cost-effective manufacturing process, achieved an energy conversion efficiency of 5.4%, comparable to that of conventional planar solar cells. The open-circuit voltage and fill factor, key factors in determining the solar cell’s maximum energy output, showed encouraging performance, highlighting the potential of this technology.
Copper indium diselenide (CIS) or copper indium gallium diselenide (CIGS). Anticipated progress in the near future is expected as a result of the material system’s ability to develop compounds with specified features, such as bandgap grading, with a high degree of flexibility. Gaining a more profound comprehension of the characteristics of surfaces and junctions could potentially result in the creation of diverse devices and create new opportunities for ternary thin-film solar cells (
3.3 Third-generation
At present, third-generation solar cell technologies are in the pre-commercial stage. This category encompasses a range of innovations, from demonstration-stage systems like multi-junction concentrating solar cells to new concepts requiring extensive fundamental research and development, such as quantum-structured solar cells. Scientists are now investigating many advanced solar cell technologies, such as those that make use of quantum dots, quantum wires, quantum wells, and superlattice structures (
Quantum dots. Quantum dots (QDs) present a great opportunity to improve the efficiency of solar energy in a more economically efficient way. QDs have the capacity to transform solar technology and offer a feasible alternative energy source with substantial promise. By incorporating quantum dots into solar cells, their energy generation capacity is significantly enhanced, resulting in highly efficient energy production. In 2011, the U.S. National Renewable Energy Laboratory (NREL) created an innovative device that utilizes lead selenide (PbSe) quantum dots (QDs) to achieve multiple electron generation (MEG) or carrier multiplication. This breakthrough received significant attention due to its quantum efficiency, which surpassed 100%, surpassing that of conventional silicon solar cells. Studies have demonstrated that the majority of current quantum dot solar cells typically attain performance levels of approximately 10% (Laboratory NREL and N.R.E, 2011). However, by employing carrier multiplication techniques and leveraging the distinctive quantum features of quantum dots (QDs), it is possible to obtain substantially greater efficiencies. Quantum dots are currently being utilized in the development of solar cells that utilize “energy transfer”. QDs have the ability to absorb sunlight of multiple wavelengths due to their diverse sizes and volumes. These solar cells employ layers of quantum dots (QDs) with varying sizes to effectively capture a wider range of the solar spectrum, hence enhancing light absorption. The variety in quantum dot (QD) size enables the absorption of different wavelengths, resulting in increased energy generation within the cell. In addition, the stable state at the p-n junction inhibits the recombination of electrons and holes, hence enhancing the efficiency of the cell (Laboratory LANL, 2012). Quantum dots have the capability to produce advanced solar cells that possess the qualities of being cost-effective and exceptionally efficient. Their capacity to modify band gaps and capture different wavelengths makes them highly efficient. The band gap energy of quantum dots (QDs) exhibits an inverse relationship with their size, allowing them to effectively capture a broader range of sun wavelengths and so maximize energy harvesting. Research has demonstrated that quantum dots have the capability to increase the efficiency of solar cells by as much as 44%, underscoring their substantial promise in advancing solar technology (ScienceDaily, 2012).
Quantum wells. A quantum well (QW) is a confined region where energy levels are distinct and separate. Quantum wells (QWs) are created in semiconductors by sandwiching a material like gallium arsenide (GaAs) between two layers of a material with a wider band gap, such as aluminum arsenide (AlAs) (Scavennec et al., 2009). In solar cells, QWs confine charge carriers, like electrons and holes, to move in two dimensions rather than three, thereby influencing their behavior. The conduct of these electric charges is affected by the thickness of the semiconductor layer, typically varying from 1 to 10 nm. Courel et al. (Courel et al., 2012a) developed a novel approach by integrating GaAs/GaInNAs multiple quantum wells and superlattices with the intrinsic layer of conventional GaAs p–i–n solar cells. They first examined a GaAs/GaInNAs multiple quantum well solar cell (MQWSC) to explore how the conversion efficiency is affected by the dimensions (width and depth) of the quantum wells. Their study addresses strategies for improving the nitrogen content and quantum well width to enhance solar cell efficiency. They subsequently conducted a theoretical analysis of the GaAs/GaInNAs superlattice solar cell (SLSC) to assess its viability. This analysis involved calculating the effective density of states and the absorption coefficient for the superlattice structure to determine its current density-voltage (J-V) characteristics. The conversion efficiency of the SLSC was thereafter compared to the greatest efficiency achieved by the MQWSC (
Carbon nanotubes and fullerenes. Over the past 2 decades, substantial research has been conducted on the physicochemical properties of carbon in various reduced dimensions. This research started with fullerenes (0D), then progressed to carbon nanotubes (1D), carbon nanohorns, and most recently, graphene (2D) (Guldi and Martin, 2002;
4 Challenges
Nanofluids present significant potential for a wide range of applications. However, researchers encounter various challenges in advancing this field, including: (i) Variability in experimental outcomes among different research teams, (ii) instability of nanoparticle suspensions over time, (iii) insufficient theoretical insight into essential energy transport mechanisms, (iv) challenges including increased pressure drop, higher viscosity, reduced specific heat, and elevated costs related to nanofluids, (v) the need for environmentally sustainable, large-scale production methods, (vi) the requirement for experimental investigations into the convective heat transfer properties of nanofluids, and (vii) the importance of accounting for factors such as temperature-dependent changes in thermophysical properties, particle migration, and Brownian motion during experimental studies (Wang and Mujumdar, 2008; Soltani et al., 2021;
The manufacture of nanoparticles is a substantial obstacle in the progress of nanotechnologies. An important concern arises from the fact that the advantages of a large surface area can be reduced as a result of the clumping together of larger particles. In order to tackle this issue, additives are frequently incorporated into the base fluid that contains nanoparticles in order to enhance performance. Nevertheless, the utilization of additives has inherent disadvantages, including the modification of the surface characteristics of the particles and the potential introduction of undesirable amounts of contaminants. In order to obtain precise information on the characteristics of nanofluids, it is necessary to use higher quantities of samples during the testing process. The utilization of ultrasonic vibration is frequently employed to augment the dispersion of nanoparticles and disintegrate clusters. The duration and intensity of ultrasonication have a substantial impact on the dispersion properties. However, even after ultrasonication, clusters have a tendency to reassemble and increase in size over time. Therefore, varying results can be seen in apparently identical samples due to the time gap between ultrasonication and the assessment of nanofluid properties. Although nanotechnology has markedly enhanced solar energy conversion and storage, various obstacles impede its extensive implementation. A primary challenge is the long-term stability of nanomaterials, especially in solar and energy storage applications. Research indicates that perovskite solar cells, although exhibiting great efficiency, are prone to environmental degradation, moisture sensitivity, and thermal instability, which restrict their operational longevity. The environmental impact of nanomaterials is a significant worry, particularly with the toxicity of specific nanoparticles, such as lead-based perovskites, and the challenges associated with recycling nanostructured materials. Moreover, the expenses related to the synthesis of high-performance nanomaterials present economic obstacles to widespread implementation. Despite the exploration of breakthroughs in scalable synthesis techniques, difficulties include the necessity for costly precursors, intricate manufacturing procedures, and energy-intensive processes must be resolved to attain cost-effective solutions. Future research must prioritize the development of more stable, non-toxic, and cost-effective nanomaterials, while incorporating sustainability factors such as lifecycle evaluations and recycling techniques into their design (Urbina, 2020; Mahmud, 2023). The notable temperature dependence of nanofluids’ thermal conductivity is a key feature that could enhance their range of applications. However, before nanofluids can be successfully commercialized, additional challenges such as flow erosion and particle settling must be addressed. Thorough analysis and resolution are necessary to address these possible difficulties and ensure the practical use of nanofluids (Hong and Yang, 2005).
5 Future outlook and concluding remarks
Additional research is crucial to enhance our comprehension of the thermal transfer characteristics of nanofluids and their use in solar energy technologies. This review emphasizes that (i) solar energy is a plentiful but underexploited resource, with nanofluids presenting a potential method for enhancing its capture and conversion efficiency; (ii) the incorporation of nanofluids in direct absorption solar collectors can improve performance by as much as 10%; and (iii) although first-generation solar cells are fully commercialized, later generations necessitate additional optimization prior to widespread implementation. Future research should concentrate on (i) creating stable, cost-efficient nanofluids with minimal ecological repercussions, (ii) improving large-scale production techniques to guarantee economic viability, (iii) optimizing nanofluid compatibility with solar technologies to enhance energy conversion efficiency, and (iv) systematically examining convection heat transfer phenomena utilizing metallic nanoparticles of diverse shapes and concentrations to maximize thermal performance across various flow conditions. Overcoming these hurdles may expedite the practical use of nanofluids in solar energy systems, rendering them a feasible solution for sustainable energy production.
The incorporation of ‘smart’ coatings and nanostructured components offers a promising avenue for enhancing energy efficiency in solar and building applications. Electrochromic and thermochromic devices can effectively regulate light and heat transmission, hence diminishing dependence on artificial lighting and HVAC systems. Electrochromic windows are distinguished by their significant transparency modulation, low power consumption during switching, and proven reliability in commercial applications. Research indicates that electrochromic windows can decrease lighting energy usage by as much as 26% and lower peak cooling demands by 20% in hot regions such as California. Nonetheless, widespread adoption remains hindered by problems including sluggish switching speeds, performance variability in extensive installations, and insufficient data regarding their efficacy in cold climates. Future advancements in nanomaterials, such as increased stability under UV exposure and improved response times, may alleviate these challenges and broaden the practical application of smart coatings in solar energy systems.
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AF: Conceptualization, Data curation, Investigation, Methodology, Software, Supervision, Writing – original draft, Writing – review and editing, Formal Analysis, Funding acquisition, Project administration, Resources, Validation, Visualization.
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Summary
Keywords
solar energy, nanotechnology, energy efficiency, photovoltaic cells, renewable energy
Citation
Farajollahi A (2025) Nanotechnology in solar energy: From active systems to Advanced Solar cells. Front. Energy Res. 13:1560718. doi: 10.3389/fenrg.2025.1560718
Received
14 January 2025
Accepted
28 March 2025
Published
08 April 2025
Volume
13 - 2025
Edited by
Abhishek Saxena, Dev Bhoomi Uttarakhand University, India
Reviewed by
Slavica Prvulovic, University of Novi Sad, Serbia
Sibin Kunhi Purayil, Virginia Tech, United States
Kaushalya Thopate, Savitribai Phule Pune University, India
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*Correspondence: Amirhamzeh Farajollahi, a.farajollahi@sharif.edu
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