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ORIGINAL RESEARCH article

Front. Energy Res.

Sec. Energy Efficiency

Research on Operational Flexibility and Energy Consumption Characteristics of Cogeneration Considering Primary Network Heat Transfer Constraints

Provisionally accepted
Cheng  SunCheng Sun1Tianjie  WuTianjie Wu1Changhao  FanChanghao Fan2*Wei  HuWei Hu1Xiaowei  YangXiaowei Yang1Biao  ZhangBiao Zhang1
  • 1CHN ENERGY ZHEJIANG BEILUN POWER GENERATION CO.LTD, Ningbo, China
  • 2Guoneng Nanjing Electric Power Test & Research Limited, Nanjing, China

The final, formatted version of the article will be published soon.

High back pressure cogeneration units demonstrate superior energy utilization efficiency, but their operation is significantly influenced by primary network water temperature and flow rate. The analysis of operational flexibility and energy consumption characteristics must consider the heat transfer performance constraints of the primary thermal network. This study investigates a high back pressure heating unit with steam extraction through off-design performance calculations of its condenser using the efficiency-number of transfer units (ε-NTU) method. The research evaluates how air-cooled island flow rate, thermal network return water flow, and temperature parameters affect the heat allocation ratio between steam extraction and high back pressure heating, as well as overall energy consumption characteristics. Key findings reveal that under maximum steam extraction heat load conditions, the coal consumption rate decreases by approximately 0.1 g/(kW·h) with a corresponding 0.43% improvement in energy efficiency. These insights provide operational guidance for optimizing combined high back pressure and steam extraction units through refined control strategies.

Keywords: High back pressure unit, Primary network, waste heat recovery, Efficiency-number of transfer units method, off-design condition

Received: 03 Jul 2025; Accepted: 21 Nov 2025.

Copyright: © 2025 Sun, Wu, Fan, Hu, Yang and Zhang. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence: Changhao Fan, mr_fanch@163.com

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