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ORIGINAL RESEARCH article

Front. Mech. Eng.

Sec. Mechatronics

Online Monitoring Method for Operation Status of the thermal power generating units Based on Fusion of Limit Learning Machine and SCADA Data

Provisionally accepted
Yongjun  FuYongjun Fu1Xuyang  ZhaoXuyang Zhao1*Zhiqiang  YangZhiqiang Yang2Yujiang  ZhangYujiang Zhang3Yaping  QvYaping Qv3Baohua  HeBaohua He1Yuewu  YangYuewu Yang1
  • 1Power Control Center Of HUOLINHE Circular Economy, Huolinguole, China
  • 2SPIC NEI MONGGOL Corporation, Tongliao, China
  • 3SPIC NEI MONGGOL CORPORATION, ELCTRIC POWER BRANCH, Huolinguole, China

The final, formatted version of the article will be published soon.

To quickly learn the complex operational patterns of thermal power generating units, this paper proposes an online monitoring method based on extreme learning machines (ELM) and SCADA data. First, health data from normal operations of the thermal power generating set are collected, and outliers unrelated to the unit's operating conditions are removed from the SCADA data, along with local abnormal points. Using this processed data, an extreme learning machine model is trained and constructed. The initial hidden layer output matrix and weights are obtained by adjusting the hidden layer output weights and training the model with the SCADA health dataset. During the updating phase, the model continuously learns from the input SCADA health data and updates the hidden layer output matrix and weights in real time until training is completed, enabling online monitoring of the thermal power generating set's operational state. The experimental results demonstrate that the proposed method can track the operating state of thermal power generating units in real time and detect abnormalities or faults. When the number of hidden layer nodes reaches 75, the gradient vanishing curve of the Tanh function initially lies below that of the RBF function but gradually rises and surpasses it. On the test set of SCADA dataset 5 for thermal power generating units, as the number of hidden layer nodes increases, the gradient vanishing curves of all activation functions exhibit an upward trend. The adopted extreme learning machine model demonstrates the best performance in predicting and classifying the unit's operating state, improving accuracy and showing higher efficiency.

Keywords: Extreme learning machine, Local outlier factor, online monitoring, Operation status, SCADA data, Thermal power generation unit

Received: 05 Aug 2025; Accepted: 27 Jan 2026.

Copyright: © 2026 Fu, Zhao, Yang, Zhang, Qv, He and Yang. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence: Xuyang Zhao

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