REVIEW article

Front. Sustain. Food Syst., 25 August 2022

Sec. Sustainable Food Processing

Volume 6 - 2022 | https://doi.org/10.3389/fsufs.2022.969503

Advances in application of ultrasound in meat tenderization: A review

  • 1. College of Food Science and Technology, Shanghai Ocean University, Shanghai, China

  • 2. National Experimental Teaching Demonstration Center for Food Science and Engineering, Shanghai Ocean University, Shanghai, China

  • 3. Shanghai Engineering Research Center of Aquatic Product Processing and Preservation, Shanghai, China

  • 4. Shanghai Professional Technology Service Platform on Cold Chain Equipment Performance and Energy Saving Evaluation, Shanghai, China

  • 5. Shandong Institute of Commerce and Technology, Jinan, China

Abstract

Tenderness could measure the eating quality of meat. The mechanism of muscle tenderization is becoming more and more critical in the past decade. Since the transforming of muscle into edible meat requires a complex physiological and biochemical process, the related tenderization of meat can be beneficial to improving the meat quality. As a non-thermal processing technology with energy-saving, environmental protection, and intense penetration, ultrasonic treatment has been widely used in the tenderizing process of meat products. In this paper, the principle of meat tenderization, the ultrasonic technology, and the application of ultrasonic technology in meat tenderization is summarized. The effect of ultrasonic technology on the tenderization of meat products is discussed from different perspectives (muscle fibers and connective tissue properties).

Introduction

Demand for high-quality meat, especially red meat, is expected to increase (Mullen et al., 2017), and food quality is paramount when consumers choose meat. For meat consumers, quality characteristics refer to appearance (color and marbling) and palatability (tenderness, juiciness, flavor) (Aaslyng and Meinert, 2017; Kim et al., 2018). Palatability characteristics are among the essential factors affecting consumers' meat purchasing decisions. Tenderness is one of the most crucial indexes affecting the edible quality of meat products (Liu et al., 2016). It is also the most variable of all meat characteristics (Ma and Kim, 2020) and is influenced by many biological and environmental factors (Bhat et al., 2018a). Therefore, tenderness is an essential factor affecting market prices. The meat industry has developed many techniques to improve the texture of high-quality cuts and the tenderness of low-quality muscles.

The meat tenderness can be affected by many factors before/after slaughter. The “toughness” is determined by the characteristics of the muscle, especially the amount and type of its connective tissue (collagen) (Veiseth et al., 2004). The muscle characteristics depend on factors such as animal species, age, nutritional status, sex, and muscle type (Bao et al., 2021). Two critical factors determining final tenderness after slaughter are the sarcomere length when the muscle enters a state of stiffness (Rhee et al., 2004) and the time and extent of aging (Koohmaraie and Geesink, 2006). Latorre et al. (2019) have studied that the meat tenderness is extremely unstable due to the muscle discontinuous change after slaughter, which reduces the eating quality of the meat. In addition, proteomic technology has found candidate proteins associated with changes in meat tenderness, among which the degradation of myofibrillar proteins is regarded as the critical factor (Purslow, 2018).

Research on post-mortem interventions for meat tenderization needs to be pushed forward. Emerging technology seems to be the best option to solve the above problems. Ultrasound provides an alternative to traditional food processing methods and is considered a promising new environmentally friendly technology (Jadhav et al., 2021). Ultrasound is a sound wave with a frequency above 20 kHz (Caraveo-Suarez et al., 2022). It is a new way to control, improve, and speed up processing without compromising food quality (Li et al., 2019). In recent years, some studies have indicated the effect of high-intensity ultrasonic (HIU) on fresh meat processing, including the mass transfer or marinating (Gómez-Salazar et al., 2018; Xiong et al., 2020), meat tenderizing (Peña-Gonzalez et al., 2019; Shi et al., 2020), freezing, and thawing (Sun et al., 2019; Astráin-Redín et al., 2021a), etc. Chemat and Ashokkumar (2017) emphasized that the primary purpose of ultrasound research is to study and analyze the desirable and undesirable degradation caused by the ultrasound of food products. Therefore, it is crucial to understand the ultrasound properties and the effects of ultrasound on muscle. Because it will add a significant benefit to its future applications and is particularly important for research in the meat industry. This review explores the principles of ultrasound treatment and the effects of ultrasound on meat tenderness. In addition, this paper proposes the tenderization mechanisms of ultrasound.

Meat tenderization theory and maturation mechanism

Meat tenderization theory

Meat tenderization is a complex process with several related sub-mechanisms. Post-slaughter degradation of the myofibrillar proteins directly affects meat tenderness (Madhusankha and Thilakarathna, 2021). Degradation of collagen, reduction in the diameter of muscle fibers bundles, changes in the sarcomere length during rigor mortis, and the chemical and structural changes that occur during aging are different mechanisms aiming at tenderization. The extreme shortening of sarcomere and hydrolysis of myofibril-related proteins during rigidity make an enzymatic intervention necessary. In this section, we review some studies about proteases and their involvement in the tenderization process.

Calpains

Some researchers believe in the primary role of the calpain system (Koohmaraie and Geesink, 2006). This section reviews the mechanism of action of calprotease on meat tenderness. The calpain system is the mechanism that has been widely studied to affect meat tenderness (Koohmaraie and Geesink, 2006). Apart from the sarcoplasmic calcium ions concentration and calpastatin to calpain ratio, several environmental factors, such as the temperature, pH, and oxidation, have been indicated to affect the activity of calpains (Piatkov et al., 2014). The calpain system includes the isoforms of several proteolytic enzymes, such as calpain and calpastatin (Bhat et al., 2018b). The μ-calpain and m-calpain need different calcium ions concentrations for their activation. While m-calpain needs 400 to 800 μM calcium ions for half of the total activity, μ-calpain requires just 3 to 50 μM calcium ions for half of the maximum activity (Goll et al., 2003). Since the activation of m-calpain is limited by the extremely high concentration of calcium ions, μ-calpain is widely used in meat tenderization (Camou et al., 2007).

The inhibition of the activity of μ-calpain and m-calpain by calpastatin is also a calcium-dependent event as calpain-calpastatin binding requires calcium (Bhat et al., 2018b). Calpastatin inhibits calpain by avoiding calpain proteolytic activation, membrane binding, and the expression of catalytic activity (Lonergan et al., 2010). These results were later confirmed (Geesink et al., 2006). The high levels of calpastatin found in the hypertrophic muscles of lambs are associated with postmortem protein hydrolysis and the tenderness of meat quality (Cruzen et al., 2014).

Calpain can degrade essential proteins in myofibrils, but Chang et al. (2020) indicated that calpain had different activation speeds due to the other fiber-type compositions. Calpain degrades the filamentous structure connecting adjacent myofibrils at the level of each Z-disc and the binding force between I-band and Z-line (Taylor et al., 1995), indicating that calpain destroys myofibrils. The ordered structure of muscle fibers and the integrity between muscle fibers and surrounding muscle fibers are destroyed by calprotease hydrolysis (Uytterhaegen and Demeyer, 1994). The combination of calpain and myofibril has the activity of degrading desmin. Desmin is an intermediate filament connecting myofibrils in muscle cells, mainly located in the Z-band. It can destroy the Z-line and achieve the effect of tenderization (Lyu and Ertbjerg, 2021). The degradation of tropomyosin binding subunit Tn-T and the weaken the filament structure can improve tenderness (Whipple and Koohmaraie, 1992).

Cathepsins

Cathepsins generally designate peptidases in the lysosomes and are primarily active at acidic pH (Sentandreu et al., 2002). The role of cathepsins in post-mortem tenderization is controversial, primarily because they are found in the lysosomes, limiting substrate accessibility (Kaur et al., 2021). Due to the decline in pH and temperature throughout the post-mortem storage, the membranes of the lysosomes rupture and cause the release of cathepsins into the cytosol (Sentandreu et al., 2002). Cathepsin B, D, H, and L are the most abundant in muscle fibers, and they have been claimed to be involved in the degradation of proteins during post-mortem aging. Some evidence on fast glycolytic correlated the low pH with an enhanced release of cathepsins B and L from the lysosomes. The myofibrillar electrophoretic degradation pattern showed enhanced fiber proteolysis on fast glycolytic compared to slow glycolytic muscles (O'Halloran et al., 1997). The results from a study based on the comparison between post-mortem fish and meat suggest that the leading protagonists of sea bass white muscle degradation are cathepsins B and L, with the calpains having a secondary role, while in meat, the two classes act synergistically. Moreover, the authors suggest that after a few hours' meat pH reaches the optimal value for the activity of cathepsin D (Chéret et al., 2007). However, a study by Hopkins and Thompson (2001) reported that the inhibition of cathepsins B and L was not found to affect meat tenderness. Cathepsin D has remained active only within a narrow pH and temperature range (Zeece et al., 1986), suggesting that this enzyme might not play a significant role in the post-mortem tenderization process.

Caspases

Sentandreu et al. (2002) first proposed the hypothesis that the caspases system is involved in proteolysis and muscle tenderization during post-mortem maturation. Caspases-mediated apoptosis is a new mechanism that affects meat tenderness. Previous studies have shown that proteins related to meat tenderization are degraded under the action of the calcium-activating enzymes. However, some proteins related to tenderness were still degraded under the condition that calcium activating enzyme could not function, which may be related to Caspases. Zhang et al. (2020) found that lysosomal dysfunction mediated by iron increased mitochondrial membrane permeability and decreased mitochondrial membrane potential, thereby enhancing caspase-9/-3 activation, and indicated that lysosomal iron contributes to post-mortem meat tenderization through the lysosomal-mitochondrial dysfunction-induced apoptosis pathway. Wang et al. (2017) used cyclosporin A to suppress the activities of caspase-9 and caspase-3. And they found that the apoptosis rate, myofibril fragmentation index, and Ca2+ level of the yak meat during post-mortem decreased, while muscle shear force increased at the same time. Another study demonstrated that some oxidized myofibrillar proteins are more receptive to cleavage using both calpains and caspase 3, which showed a synergic action (Chen et al., 2015). In addition, Xiong et al. (2012) analyzed the potential contribution of mechanical disruption by ultrasonics and endogenous proteolytic enzymes on the tenderisation of hen muscle. These authors demonstrated that degradation of muscle proteins should not be exclusively attributed to the calpain system, and the effector caspase-3 may be involved in post-mortem muscle protein proteolysis.

Mechanism of meat maturation

Currently, a multi-mechanism has been widely proposed to work together for meat maturity (Figure 1). The myofibril-bound calpain maintains the proteolytic activity and degraded desmin when re-activated with calcium ions (Lyu and Ertbjerg, 2021). Apoptosis enzymes are mainly activated in the early post-mortem and can participate in the limited degradation of some myofibril proteins in postmortem tenderization (Huang et al., 2011). S-nitrosylation of the cysteine residues of L-calpain can reduce the activity of L-calpain, affecting the auto solubility and catalytic ability (Liu et al., 2016). At the same time, some studies have found the mechanism of interaction and mutual influence between the caspases and calpain systems. When the endoplasmic reticulum calcium ions balance is disrupted, calpain can activate caspase-12, which activates pro-apoptotic proteins, inducing mitochondrial volume increase and content copy sharing (Smuder et al., 2010). Protein nitrosylation can also modify the calcium release channel and affect its release rate, causing muscle contraction to varying degrees. Enzymes involved in glycolysis (such as phosphofructokinase) are modified by nitrosylation, affecting the rate of post-mortem pH decline and the end-point pH, which in turn affects the maturation quality of meat (Liu et al., 2016). Further studies found that anti-apoptotic activity was positively associated with increased collagen toughness, suggesting that (anti/-) apoptosis could be involved in the post-mortem proteolysis system and meat tenderness (Cramer et al., 2018). In addition, protein phosphorylation has an impact on muscle maturation.

Figure 1

Ultrasound overview

Introduction to ultrasound

Ultrasound is an emerging technology with great application potential in the food field. It is a sound wave whose frequency exceeds the human audible limit (Lin et al., 2021). The speed of ultrasonic pulse depends on the acoustic properties of the medium (Kasaai, 2013). The mechanical energy is then transferred to the medium. Part of the energy is lost by conversion to heat, and another part produces cavitation. Ultrasound can be classified as a non-thermal process, but mechanical friction generates heat due to mechanical vibrations during propagation, increasing the temperature by 1 to 10°C (Zhang and Abatzoglou, 2020). The ultrasound apparatus consists of three main parts: a generator, a transducer or converter, and a probe or horn (Gómez-Salazar et al., 2021). Ultrasound is a type of vibrational energy produced by a transducer that converts electrical energy into sound energy, resulting in a phenomenon called cavitation (Linares and Rojas, 2022). Ultrasound is divided into HIU (low frequency) (> 10 W) and low intensity (high frequency) (LIU) (< 1 W) according to the intensity of ultrasound (Li et al., 2019). HIU is mainly used for food processing. Because it physically, chemically, and mechanically alters food to improve heat and mass transfer. HIU is applied to meat products to measure the composition of the meat product and improves mass transfer and diffusion throughout the development. It also imparts some desirable technical properties to meat products, such as texture (tenderness) (Domínguez et al., 2019).

Ultrasonic mechanisms

Acoustic cavitation

Ultrasound and acoustic intensity can induce acoustic cavitation and shock wave effects by adjusting the frequency (Ma et al., 2021a). The acoustic waves with a constant ultrasound frequency produce acoustic cavitation. When a liquid is exposed to ultrasonic waves, liquid rupture occurs in the form of tiny vapor-filled bubbles. The formation of bubbles and subsequent collapse is called cavitation (Czechowska-Biskup et al., 2005). Among the non-thermal mechanisms, cavitation is generated by good energy ultrasound, starting with nucleation, followed by the growth and collapse of microscopic bubbles (Umego et al., 2021). When the ultrasonic intensity exceeds 10 W/cm2, transient acoustic cavitation occurs. They have one or more acoustic cycles and produce pressure changes and molecular bond breakage within a short period, resulting in a rapid increase in temperature (Lorimer and Mason, 1987). Steady acoustic cavitation is the process by which tiny air bubbles form in a region of the sound field centered on a liquid (via impurities). The transient acoustic cavitation is due to the inability of the fluid to withstand higher pressures during wave expansion. When this happens, a large amount of acoustic energy is released in minimal amounts (Flint and Suslick, 1991). The collapse of the cavitation bubble releases energy that generates localized high temperature and pressure differentials. Thus, the boundary layer is disturbed, and the resistance is significantly reduced. At the same time, the collapse locally emits concentrated acoustic energy, forming a sizeable local gradient, which is very conducive to the formation of micro-streams (Alarcon-Rojo et al., 2019).

Sponge squeezed

It is widely believed that the “sponge effect” is mainly responsible for the internal mass transfer enhancement by ultrasound (Astráin-Redín et al., 2021b). First, the enhancement resulting from ultrasound technology is a direct effect (inertial flow and “sponge effect”). Then, microchannels are formed from water activity to enhance the mass transfer. This explains why the enhancement of the hydration process after a certain treatment time is higher than in the early stage. Few studies on ultrasound-assisted grain hydration have confirmed this (Ghafoor et al., 2014; Patero and Augusto, 2015), and the hydration curves have become increasingly diverse over time. When ultrasound propagates through a solid medium, the sound waves cause a series of rapid and continuous compression and rarefaction, resulting in a series of rapid alternating contractions and expansions of the material, like repeated extrusion sponging. The “sponge effect” helps to keep the microchannels for moisture movement unobstructed and promotes moisture migration in solid (Yao et al., 2009).

Ultrasound technology applied to meat tenderization

Ultrasound-assisted tenderization originally refers to the explosion of small explosives in water to generate oscillating waves (Wang et al., 2018a). The meat is forced to vibrate in this environment. The interaction forces between meat proteins are changed by oscillating waves, improving the tenderness of the meat Jayasooriya et al. (2007). Tenderness is now often enhanced by using the “acoustic coupling” of low-frequency ultrasound (20 to 100 kHz) to force the meat to vibrate. The acoustic waves are affected by pressure and displacement, showing compressions (high-pressure area) and rarefactions (low-pressure area) (Wen et al., 2019). Ultrasound produces mechanical effects, heat effects, and cavitation effects. The cavitation effect plays a primary role in the tenderization process of meat products (Figure 2).

Figure 2

Meat structure and mechanism of ultrasound-assisted tenderization

Tenderness is the primary quality attribute of meat (Ardeshiri et al., 2019). However, meat tenderness is considered a multifactorial sensory attribute (Gagaoua et al., 2019). Because it is the result of a complex, interrelated pathway, also related to factors such as the amount of fatty and connective tissue, the length of the sarcomere, and the ratio of proteolytic systems/endogenous inhibitors (Gagaoua et al., 2021). Studies have shown that the tenderization reduces the contraction of muscle fibers and affects myofibril integrity or the division of connective tissue, resulting in the amelioration of muscle tissue tenderness (Tantamacharik et al., 2018). Therefore, understanding the muscle structure can better study the effect of ultrasound technology on meat tenderization.

The whole muscle is surrounded by the epimysium, a layer of connective tissue. The sarcolemma is covered by another connective tissue called the endomysium. The fibers are collected into fiber bundles, in which the third connective tissue (perimysium) wraps the fiber bundle. Within the fiber cell, the smallest contractile elements (sarcomeres) are assembled into a long thread of myofibril with a diameter of 1 pm (Tornberg, 1996). Each myofibril is composed of functionally repeating segments. The smallest contractile unit in a muscle cell is the sarcomere, with the Z-line as the boundary at both ends. The degree to which actin and myosin overlap affects the degree of muscle contraction and, ultimately, the tenderness of the meat (Locker and Hagyard, 1963). Usually, the muscle is covered by a protective sheath of epimysium that helps protect the muscle from friction with other muscles and bones. This process continues at the end of the muscle, where it combines with other connective tissue to form a tendon that connects the muscle to the bone (Sikes and Tobin, 2021). Collagen is the major protein in the connective tissue around the endomysium. The content and solubility of collagen affect the toughness of meat (Bailey, 1972). Therefore, despite its complex structure, meat can be simply thought of as a system composed of two main protein components: muscle fibers and intramuscular connective tissue (IMCT). The myofibrillar structure is responsible for muscle contraction, and the connective tissue holds the muscle fibers together and connects the muscle to the skeletal framework.

An ultrasound is a high-frequency elastic wave propagating through a medium. Cavitation occurs when the wave energy reaches a threshold (Ma et al., 2021b). The propagation of acoustic waves between positive and negative pressure causes a series of non-linear processes, such as expansion, compression, collapse, and oscillation of tiny bubbles (Alarcon-Rojo et al., 2019). Cavitation zones created by ultrasound in liquid media can lead to extremely high temperatures and pressure (Bian et al., 2022), resulting in the generation of free radicals (Figure 3). These phenomena lead to changes in meat properties, microstructure, and molecular reactions, resulting in tender meat products. The mechanism of ultrasound treatment of meat tenderization is divided into three aspects. Violently change in the mechanical vibration of the medium particles is caused by the difference in the displacement and acceleration of the medium ions during ultrasound propagation (Zou et al., 2019). Various physical effects associated with cavitation can lead to structural changes in meat by disrupting weak intermolecular forces. HIU causes physical damage to meat tissue through cavitation, increases protein decomposition activity, and accelerates mass transfer. The results of these studies showed significant improvements in myofibrillar protein breakdown and improved meat tenderness. The collapse of cavitation bubbles produces strong hydrodynamic shear forces, turbulence, high temperature (5,000 K), and high pressure (100 MPa) (Wen et al., 2019). These physical effects can damage the cell membrane, and result in physicochemical damage to proteins. The ability of ultrasound to disrupt cell membranes has been investigated. Ultrasound can directly increase meat tenderness by weakening muscle tissue or proteolysis by releasing lysosomal cathepsins and, or intracellular Ca2+ (Chang et al., 2015). In addition, the “sponge effect” produced by ultrasound enhances mass transfer in assisting marinade tenderizing.

Figure 3

Influence factors of ultrasonic parameters on tenderization of meat products

Ultrasound can be divided into two categories according to the difference in frequency and power: i) High-frequency and low intensity (> 1 MHz, > 1 W/cm2); ii) Low frequency and high-intensity (20~100 kHz, 10~1,000 W/cm2) (Alarcon-Rojo et al., 2019). Among them, the ultrasound of low-frequency and high-intensity is primarily used in meat tenderization. At present, it is generally believed that the frequency, power, and treatment time of ultrasound have a significant influence on the improvement of tenderness (Table 1).

Table 1

Muscle studiedTreatment parametersFindingsReferences
Whelk meat200 W 9.6 min 45°CDisruption of muscle microstructure.Hu et al., 2018
Goose meat40 kHz 300 and 600 W 30 minIncreased MFI and induced myofibrillar small particles.Li et al., 2018
Beef semitendinosus20 kHz, 25 W/cm2, 20 or 40 minUltrasound decreased Warner-Bratzler shear force significantly at 3 and 7 days of post-mortem aging.Wang et al., 2018b
Spiced beef20 kHz,400 W 600 W 800 W and 1,000 WThe myofibrils of beef were ruptured.Zou et al., 2018a
Beef myofibrillar20 kHz,100 and 300 W,10 20 or 30 minUltrasonic waves had significant effects on the rheological properties of myofibrillar proteins.Amiri et al., 2018
Chicken breast meat40 kHz,300 W, 10, 20, 40, and 80 minMyofibril microstructure and rupture status revealed.Cao et al., 2021
Beef longissimus lumborum20 kHz, 100 and 300 W, 10, 20, and 30 minUltrasound significantly decreased Warner-Bratzler shear force.Barekat and Soltanizadeh, 2018
Beef longissimus lumborum20 kHz. 100 and 300 W for 10, 20 and 30 minThe most proteolytic activity and the highest tenderness were obtained when the combined treatment was applied at ultrasonic power of 100 W for 20 min.Barekat and Soltanizadeh, 2017
Chicken breast40 kHz, 300 W. Three times (10, 20, 30, and 40 min)In gel, 20 min of ultrasound produce a compact structure, but in 40 min there is more protein aggregation and cavities. For 20 min, ultrasound increases proportion of myofibrillar water and improves gelation properties such as batter.Li et al., 2015
Semitendinosus pork meat, during brining procedure20 kHz. Intensities; 9.0 and 54.9 W/cm2 for 120 min.The ultrasonic treatment had a low influence on the mass transfer of salt into pork samples. Only at high ultrasonic power was the mass transfer coefficient higher than the static brining.Ojha et al., 2016
Pork loin15 kHz, 2,200 W, power density was 0.14 W/g, 0, 0.5, 1, 2, 3, 4 and 6 min.Ultrasonic treatment (2,200 W) for 6 min can effectively tenderize the meat.Yeung and Huang, 2017
Beef longissimus thoracic and deep pectoralis20 kHz, 1,000 WFaster cooking, higher water retention, decreased cooking loss, shear force and soluble collagen. Higher sensory tenderness.Pohlman et al., 1997
Chicken gizzards500 W/20 min, 500 W/30 min, 600 W/20 min, 600 W/30 min, 2.09 and 2.46 W/cm2Proper ultrasound treatment could effectively improve the tenderness of gizzard, and 500 W/30 min had the best tenderization effect.Du et al., 2021
Lionfish (Pterois volitans) Patties37 kHz; 150 WUltrasound exposure increased the hardness of the patties by 35.1%, decreased cohesiveness by 89.7%, and decreased the chewiness by 49.1%.Jiménez Muñoz et al., 2017
Threadfin breamsurimi gelation at low NaCl20 kHz, 10.01, 13.28, and 16.45 W/cm2, 30 minThe results suggested that HIU technology can be applied to improve only the 0.5% NaCl surimi gel.Tang and Yongsawatdigul, 2021
Jumbo squid25.6 kHz, 186.9 W 30.8 min, 20°CIt can be observed that ultrasound promoted protein degradation and muscle fiber structure breakage, the flexibility of the sample increased, and the firmness decreased. The ultrasonic treatment improved tenderization effect.Hu et al., 2014
Cobia60 kHz, 4 W/ml 6 ± 1°C, 60, 90 minUltrasonic processing could efficiently tenderize cobia sashimi while also allowing the fish to be fresh.Chang and Wong, 2012

Findings of various studies elucidating the effect of ultrasound on the tenderness of different muscles.

Smith et al. (1991) believed that low-frequency and short-time ultrasound treatment significantly improved meat tenderness. Exposure of semitendinosus specimens to HIU for 2 and 4 min resulted in a significant decrease in shear force. The intense cavitation produced by low-frequency ultrasound could mechanically damage the muscle fibers, activate the calpains and cathepsins, and degrade the proteins.

Ultrasound power also affects the meat tenderness through the strength of the cavitation effect. Zou et al. (2018a) showed that the pressure loss and shear force decreased with the increasing ultrasound power (0, 400, 600, 800, and 1,000 W, frequency of 20 kHz). The 400 W treated sample had a better tenderization effect compared to the control group, due to the increased space between the myofibrils and better gelation was obtained, resulting in the tenderness of the spiced beef rising with the increase of ultrasound power. Meat tenderness is positively correlated with time within a reasonable sonication time. Therefore, the Ultrasound-assisted tenderization time can reasonably control in combination with frequency and power. However, too long a treatment time will reduce the protease activity and inhibits the protein decomposition, which can lead to a decrease in meat tenderness.

In addition, the study of beef myofibrillar proteins showed that physicochemical properties of myofibrillar proteins change with the increase of the ultrasonic strength and the extension of the treatment time (Kang et al., 2016a; Amiri et al., 2018). However, Zou et al. (2018b) believed that the solubility and surface hydrophobicity of chicken actomyosin could be significantly improved when the ultrasonic intensity was in the range of 1.15 to 2.36 W/cm2. But the high ultrasonic power of 11.43 W/cm2 could lead to protein aggregation. Therefore, in practical application, it is necessary to set the ultrasound treatment parameters according to the inherent characteristics of the protein. Otherwise, the ultrasound intensity is too large, or the treatment time is too long, which may cause excessive protein denaturation and aggregation.

Effects of ultrasound technology on the physicochemical characteristics of meat products

Microscopic structural changes

Most authors accept that ultrasound can improve meat tenderness and reduce marinating time without affecting other quality parameters (Wang et al., 2018b). The effect of ultrasound on tenderness is mainly due to mechanical rupture of myofibrillar protein structures (Stadnik et al., 2008), disruption of collagen macromolecules, and migration of proteins and other compounds. Therefore, studying muscle fibers at different levels can provide a better understanding of the mechanisms by which new techniques improve meat tenderness (Kahraman et al., 2011).

The ultrasound cavitation effect produces bubbles. The microjet caused by the implosion of the bubbles causes physical damage to the object's surface (Bian et al., 2022), which can disrupt the muscle fibers and increase the gap among muscle fibers. At the same time, ultrasound can also produce a strong shearing effect, causing muscle fibers protein damage (Figure 4A), which further promotes the cleavage and dissolution of sarcoplasmic and myofibrillar proteins to a higher degree, thereby improving tenderness (Xiong et al., 2020). More profound studies showed that microstructural changes included z- and m-lines separation (Kang et al., 2016b; Yeung et al., 2017; Zou et al., 2018a), desmin and troponin-N degradation (Kang et al., 2017), changes in secondary structures of myofibrillar proteins (Amiri et al., 2018), and myosin denaturation (Xue et al., 2018). Wang et al. (2018b) used the ultrasound treatment (20 kHz) at an intensity of 25 W. cm−2 for 20 or 40 min to treat the beef semitendinosus (ST) muscle samples. The treated samples showed significantly low shear. Zou et al. (2018a) reported that ultrasound-treated meats disrupted the integrity of myosin and actin. In addition, the ultrasound effect also showed an increase in free actin and a decrease in actomyosin ATPase activity during storage.

Figure 4

Ultrasound significantly affects collagen properties (Chang et al., 2012), especially thermal properties, but does not affect insoluble collagen content. The effect of ultrasound on collagen solubility during cooking was also found when meat was sonicated in a 40 kHz, 1,500 W bath (Chang et al., 2015). Although it has been reported that ultrasound does not affect shear force (Jørgensen et al., 2008; McDonnell et al., 2014), ultrasound appears to play an essential role in meat tenderness. The perimysium and endomysium are the essential structures of connective tissue. The micro-jet, micro-turbulence, and high temperature and pressure generated by ultrasound cavitation led to cracks in the endomysium and perimysium, disrupting the physical structure of collagen fibers and causing collagen fibers to be arranged disorderly and loosely (Figure 4B). However, the improvement of tenderness is achieved by reducing connective tissue content and solubility, especially collagen (Kim et al., 2013). Gonzalez-Gonzalez et al. (2020) collagen was significantly reduced in HIU-treated samples compared to untreated samples (Figure 4D). They found that HIU application was an excellent comprehensive treatment for improving the tenderization of the three muscles.

pH, WHC, and texture profile analysis

The effect of ultrasound on pH also indirectly affects meat tenderness. Ultrasound effect on pH has been analyzed in various studies and conditions. Peña-Gonzalez et al. (Peña-Gonzalez et al., 2019) pointed out that HIU of the meat after storage caused a higher final pH. Higher pH is beneficial for liquid retention (Huff-Lonergan and Lonergan, 2005). Several authors have reported an increase in the pH of pale, soft, exudative (PSE) poultry meat (Vanderhout et al., 2022) and uncured dry-fermented beef (Wójciak et al., 2019) after ultrasound treatment. Ultrasound cavitation may lead to the release of proteolytic enzymes and deaminase, increasing the availability of amino acids and basic amines (Huang et al., 2017) and reducing acidic protein groups (Amiri et al., 2018). Another mechanism of ultrasound-induced increase in meat pH could be the release of ions from the cellular structure into the cytoplasm, or changes in protein structure may lead to changes in the functional localization of ions (Alarcon-Rojo et al., 2019).

WHC is mainly determined by the water outside the myofibrillar lattice and the muscle cell (Bertram et al., 2002). The more water the muscle fibers hold, the more tender the meat. Ojha et al. (2017) found that the raised intake of curing solution caused by the ultrasonic treatment could lead to an increased electrostatic repulsion within myofibrils, thereby causing water mobility and osmotic dehydration. Cao et al. (2021) indicated an increase in WHC after a brief (20 min) sonication of chicken breast, and the opposite effect occurred when the ultrasound time exceeded. In addition, ultrasound can increase the strength of muscle fibers to bind water (Figure 4C). But some authors reported that the ultrasound at 40 kHz and 110 W application increased rabbit meat hardness and reduced WHC (Li et al., 2019). The cooking loss increased when beef semitendinosus was sonicated several times (10, 20, 30,40, 50, or 60 min) at 40 kHz and 1500 W (Chang et al., 2015). The reason is the increase in the myofibril gap caused by the prolonged ultrasound radiation time. Therefore, the WHC of the meat is improved by reducing the cooking loss of the meat (Li et al., 2018). The variability observed in the literature may cause by differences in ultrasound methods. The authors used different time points and intensities, which prevented direct comparisons.

The texture profile analysis parameters of cooked meat are highly correlated with consumer perceptions of tenderness (Shi et al., 2022). Vandenberghe-Descamps et al. (2018) found that improvements in meat tenderness and juiciness contributed to improving mouthfeel. Peña-Gonzalez et al. (2019) proved that the hardness of sonicated samples showed significantly deceased. Chang et al. (2012) reported high-power sonication had a significant effect on bovine m. semitendinosus textural properties. Ultrasound induces changes in macromolecules such as enzymes, which remain active in the post-mortem period and can cause changes in the physical properties of the meat. Therefore, the effects of acoustic cavitation on meat tissue can promote enzymatic reactions and compromise cellular integrity (Lian et al., 2013). It has been reported that the distance between myofibrils increases, the toughness changes, and the tenderness of spiced beef increases with increasing ultrasound power (Zou et al., 2018a). But prolonged or high-intensity sonication can cause undesired protein oxidation, leading to toughness in the meat (Alarcon-Rojo et al., 2015).

Enzymes

The lysosomes release the cathepsin and calpain owing to the disruption of ultrasound, which could increase the protein solubility (Xiong et al., 2020). Ouali et al. (2013) reported a biomarker of meat tenderness. They found that meat tenderness begins immediately after animal death with the onset of apoptosis followed by the cooperative action of endogenous proteolytic systems. And they reviewed significant predictors of meat tenderness, such as caspases, serpins, annexins, galectins, and peroxiredoxins, all associated with the apoptotic process. Finally, they highlighted the role of mitochondria, which plays a crucial role in the initiation and development of apoptosis. Ultrasound has been reported to increase enzymatic activity, mainly due to various effects, such as an enhancement of mass transfer by micro mixing, enhanced enzyme release by cell disruption, and stimulated biochemical reactions within cellular tissues to increase the production of specific enzymes (Yu et al., 2013). Additionally, the higher pH value in ultrasound-treated meat, to some extent, maintained the calpain activity for continuous tenderization (Shi et al., 2022). Therefore, applying ultrasound can change the properties of meat and induce apoptosis through cavitation, which is the most critical acoustic-mechanical effect that can damage mitochondria and cause tenderization.

Disadvantages

Ultrasound has a positive effect on meat quality (Luo et al., 2021). However, it has been reported that the technology affects the sensory and physicochemical properties of the meat. HIU applied by probe or bath (2.39, 6.23, 11.32, and 20.96 W/cm2 or 40 kHz, 11 W/cm2, respectively) increases carbonyl formation and TBARS values in beef (Peña-González et al., 2017) and pork (de Lima Alves et al., 2018). Lipid oxidation has no direct negative effect on meat texture. But lipid oxidation can accelerate protein oxidation by producing highly aggressive free radicals (peroxides, hexanal, propanal, malondialdehyde, etc.) (Barroug et al., 2021). Changes caused by protein oxidation can affect physical and chemical properties, such as solubility, hydrophobicity, WHC, meat tenderness, and gel function (Zhang et al., 2013). For example, calpain oxidation may arrest its proteolytic activity (Rowe et al., 2004). When proteins in meat are oxidized, disulfide crosslinks are often created, and protein aggregates are formed. The physical forces created by these chemical structures make the meat tougher (Zhang et al., 2013).

Another degradation effect of ultrasound in related material meat is through the effect of biaxially oriented polypropylene film on oxygen permeability, solubility, and diffusion coefficient (Ščetar et al., 2019). Therefore, this effect should be considered when ultrasonication polypropylene-packed meat.

Research progress of ultrasound combined with other methods for meat tenderization

Ultrasound-assisted enzyme treatment

In recent years, the industry has focused on improving the food quality and tenderness of meat by external proteases such as papain, bromelain, and ficin (Kim and Joo, 2020). However, it is imperative to effectively control the activity of enzymes and increase the diffusion of enzymes in the meat to avoid adverse effects on meat quality, umami, color, and other qualities due to excessive activity (Bhat et al., 2018a). Although the use of exogenous proteases in meat tenderization has been extensively studied, developing new approaches to improve enzyme distribution has received little attention (Barekat and Soltanizadeh, 2018). The ultrasound-assisted enzymatic technique has been widely used recently in changing the structure and properties of food proteins and improving substrate solubility and hydrolysis sites to make enzymes more accessible (Barekat and Soltanizadeh, 2019; Dong et al., 2019).

The enzyme treatments reduce the muscle shear force and WHC. In the ultrasonic-assisted enzyme treatment, the ultrasonic wave can promote the migration and uniform distribution of water in the meat, which improves the water retention of the meat. At the same time, ultrasonic cavitation and physical shearing will destroy myofibrils and increase the degree of enzymatic tenderization (Cao et al., 2021). Ultrasound-assisted papain treatment increases beef tenderness by improving the proliferation of papain and disrupting muscle integrity (Barekat and Soltanizadeh, 2018). Pan et al. (2021) showed that the ultrasonic-assisted papain treatment with/without fermentation method had the best tenderization effect. In addition, Zhao et al. (2018) showed that ultrasound combined with bromelain treatment had a significant impact on the tenderization of duck meat. In the phenomenon of cavitation, highly active compounds such as radicals are formed inside the bubbles, and the collapse of the bubbles provides a condition for chemical reactions (Mason et al., 1996; Torres et al., 2008). Therefore, the radicals generated in the enzyme solution can react with the monomers (amino acids) of the enzyme, increasing the active site of the enzyme. But increasing the duration of ultrasound may cause many changes in the structure of the enzyme, especially in its active area, which reduces the enzyme's activity (Yu et al., 2014). Mehrabani et al. (2022) found that ultrasound decreased enzymatic activity when the time increased from 20 to 30 min. The study by Yu et al. (2014) found that the long-time application of ultrasonic waves for 30 or 60 min would change the spatial structure of the enzyme, thereby reducing its activity. In addition, Mehrabani et al. (2022) also indicated that the result of ultrasound-assisted enzymatic tenderization may be a synergistic effect between endogenous protease and exogenous protease.

In summary, one of the main challenges in using these enzymes is to counteract the effects of hyper tenderization (Jun-Hui et al., 2020). In addition, the effect of sonication time on enzyme activity should be considered to determine the optimal tenderization effect.

Ultrasound-assisted chemical tenderizer treatment

The chemical tenderization process focused on salt or non-phosphate additives to modify the meat's physicochemical properties (e.g., water-holding capacity, WHC) (Shen et al., 2016). Not only can the addition of sodium chloride improve the flavor and tenderness of the meat, but it improves the binding properties of meat by enhancing the solubility of myofibrillar proteins (González-González et al., 2017; Inguglia et al., 2018; Gómez-Salazar et al., 2021).

During chemical tenderization, the water flows from the meat to the brine, and the salt diffuses from the brine to the meat are two main types of mass transfer (Cárcel et al., 2007). The mechanism of tenderization caused by salting is shown in Figure 5. Salt can lead to uneven salt distribution and long curing times. It has been reported that ultrasound applications in meat curing can result in structural changes to muscle tissues and fibers and affect the color and texture of salted muscles by regulating salt diffusion (Wang et al., 2018b). At present, ultrasound is used to enhance mass transfer (Inguglia et al., 2018; Visy et al., 2021). An accelerated mass transfer of brined muscles assisted by ultrasonically irradiated liquids is mainly attributed to its “acoustic cavitation” effect, essentially the growth and collapse of vapor microbubbles in the dispersed medium (Pan et al., 2022). The ultrasonic treatment causes the air bubbles to form and bump into the tissue, leading to microinjections of saline into the sample, which helps explain the increase in sodium chloride content in ultrasonically treated meat (Ozuna et al., 2013). Finally, the application of sodium chloride, moisture, and ultrasound promotes the change in meat, which could be confirmed by observing the microstructure. Xiong et al. (2020) have reported that ultrasound could promote the separation of muscle membrane by altering protein structure, enhancing the marinade uptake and tenderness, and reducing cooking losses. Therefore, many studies in recent years have attempted to clarify that ultrasonic waves can cause cell membrane rupture and increase the tenderness of the meat.

Figure 5

Power ultrasound has been shown to have a positive impact on the mass transfer process. In general, the application parameters of ultrasound in processed meat should be closely related to curing conditions and muscle type(Gómez-Salazar et al., 2018). Ultrasonic treatment below 300 W for 120 min can effectively improve the tenderness and WHC of cured beef. But few studies focus on how different ultrasonic treatment frequencies affect the marinating time and meat quality, such as poultry texture and secondary lipid oxidation (Tan et al., 2018).

Assist other marinating to improve tenderness

In recent years, the utilization of amino acids in meat and meat products has attracted more and more attention from meat researchers. Numerous references reported that amino acids could significantly improve the functional properties of the myofibrillar protein (MP) and improve WHC, texture, color, and other quality properties of meat products (Zhu et al., 2018). Among them, the successful application of basic amino acids has received increasing attention due to its superior performance in compensating for sensory defects of non-chlorinated salt-based meat products (da Silva et al., 2020; Vidal et al., 2020). Shi et al. (2022) indicated that ultrasound-assisted L-histidine marination meat exhibited the highest WHC. It is essential to ensure maximum tenderness and juiciness in edible products. The appropriate concentration of L-histidine solution also improves the microstructure and texture of protein gel from meat (Wang et al., 2020). Ultrasound disrupted cell membranes and tissues and facilitated the penetration of L-histidine solutions (Zou et al., 2020). Furthermore, ultrasound-assisted L-histidine treatment is an effective method to improve WHC by altering moisture distribution and mobility (Guo et al., 2021).

In addition to amino acids, polysaccharides have also shown promising effects in improving muscle texture. Polysaccharides are effective fat substitutes due to their ability to reduce water mobility. In some studies, the meat products that added polysaccharides (especially dietary fibers) showed lower cooking loss and higher strength of gel properties (Goudoulas and Germann, 2017; Zhuang et al., 2020). Sodium alginate (SA, a kind of polysaccharide) extracted from seaweed can enhance the gelling, viscosification, and stabilization properties of muscle protein (Zhou et al., 2014), and change the WHC of myosin gel and meat tissue (Yao et al., 2018). Potassium alginate (PA) has the potential to improve muscle WHC by modifying the physicochemical characteristics of proteins or tissue, thereby contributing to improving meat texture (Pietrasik and Janz, 2010). Alginate forms higher strength gel or insoluble polymer through crosslinks with calcium ions, creating a water barrier that reduces muscle shrinkage during heat-induced denaturation (Shi et al., 2020). Therefore, PA can potentially promote the tenderness and WHC of meat products by optimizing the gel properties (Vilar et al., 2020). But the polysaccharides are mostly used in minced meat, so the ultrasound-assisted potassium alginate treatment could generate a complete synergistic effect to promote meat quality (Shi et al., 2020).

Conclusions and future trends

Salt tenderization, exogenous enzymes, aging, and other technical interventions used in meat industry could effectively improve meat tenderness. However, the use of these methods has certain limitations and disadvantages. Emerging tenderization techniques, such as ultrasound systems, provide advantages over the applied methods. The optimal utilization of emerging tenderization technologies requires continuous adjustment for different carcass muscles, different markets (food service industry, fresh products, export products), and different consumer group preferences. Therefore, more research to optimize process parameters is needed for different muscles and cuts before some of these new methods can find commercial applications in the meat industry. The current combinations of traditional and emerging methods could be used to achieve the tender effects of “1+1>2.” For example, combining ultrasonic waves and excipients could change the weakness of traditional tenderization technology, such as instability and poor online application. But it is undeniable that further research and optimization of process parameters are needed to maximize the effect of the emerging coupled tenderization technology. Therefore, Future research in this area should focus on overcoming the challenges posed by the shortcomings of such new technologies.

Funding

This research was financially supported by China Agriculture Research System of MOF and MARA (CARS-47), and the Shanghai Science and Technology Commission Public Service Platform Construction Project (20DZ2292200 and 19DZ2284000).

Publisher's note

All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.

Statements

Author contributions

YD and JM conceptualized the idea. YD prepared all figures using the TIFF format. YD, HZ, and JX wrote the review. CS and JX revised the manuscript. All authors contributed to the article and approved the submitted version.

Conflict of interest

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

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Summary

Keywords

meat, meat maturation, tenderization mechanism, ultrasound-assisted tenderization, quality

Citation

Dong Y, Zhang H, Mei J, Xie J and Shao C (2022) Advances in application of ultrasound in meat tenderization: A review. Front. Sustain. Food Syst. 6:969503. doi: 10.3389/fsufs.2022.969503

Received

15 June 2022

Accepted

10 August 2022

Published

25 August 2022

Volume

6 - 2022

Edited by

José Antonio Teixeira, University of Minho, Portugal

Reviewed by

Alma Alarcon-Rojo, Autonomous University of Chihuahua, Mexico; Noemi Elisabet Zaritzky, National University of La Plata, Argentina

Updates

Copyright

*Correspondence: Jun Mei Jing Xie

This article was submitted to Sustainable Food Processing, a section of the journal Frontiers in Sustainable Food Systems

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All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.

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