ORIGINAL RESEARCH article

Front. Sustain. Food Syst.

Sec. Waste Management in Agroecosystems

Volume 9 - 2025 | doi: 10.3389/fsufs.2025.1621034

Optimizing Black Soldier Fly (Hermetia illucens) Production: Effects of Substrate Variation on Biomass, Nutritional Quality, Hatchability, Fecundity, and Frass Quality

Provisionally accepted
Erick  OgelloErick Ogello1*Nicholas  OutaNicholas Outa1Mavindu  MuthokaMavindu Muthoka1*Fredrick  JumaFredrick Juma2Jan  HoinkisJan Hoinkis3
  • 1Maseno University, Maseno, Kenya
  • 2Hydrovictoria Fish Hatchery, Busia, Kenya
  • 3Center of Applied Research, Karlsruhe University of Applied Sciences, Karlsruhe, Germany

The final, formatted version of the article will be published soon.

This study investigated the influence of five organic waste substrates-market vegetable/fruit waste, brewery waste, fish processing waste, poultry manure, and a mixed organic waste blend-on the production performance indicators of Hermetia illucens (Black Soldier Fly, BSF). The BSF larvae were evaluated under controlled conditions for hatchability, survival, growth, nutrient composition, reproductive output, and frass quality. Substrate type significantly affected BSF performance, with the mixed organic waste yielding the highest hatchability (98.7 ± 1.1%) and survival (98.2 ± 1.3%) and the shortest hatching time (3.1 ± 0.6 days). The Survival Activity Index (SAI) peaked in mixed organic waste (88.4 ± 6.8%), indicating superior larval resilience. Larvae reared on mixed waste also recorded the highest specific growth rate (SGR: 28.0 ± 1.5%) and the most efficient feed conversion ratio (FCR: 1.1 ± 0.1). Nutritionally, the fish waste produced protein-rich larvae (53.5 ± 2.1%), while brewery waste generated the highest fat content (35.6 ± 3.1%). Mixed waste achieved a balanced profile (protein: 45.9 ± 3.3%, fat: 32.3 ± 1.4%) and elevated mineral content (Ca: 10,500 mg/kg, K: 11,500 mg/kg). Reproductively, mixed organic waste supported the highest fecundity (1408.9 ± 65.4 eggs/female), egg clutch size (679.4 ± 40.3), and oviposition preference (95.9 ± 6%). Frass quality mirrored substrate composition: vegetable waste produced the highest organic matter (75.4 ± 3.9%), while poultry and fish waste frass showed superior nitrogen and phosphorus content, with low C:N ratios (16.9-17.8) favorable for composting. In conclusion, the mixed organic waste emerged as the most effective substrate, optimizing BSF biomass production, nutritional value, reproductive output, and fertilizer potential. These findings highlight the importance of substrate blending in insect farming and its role in advancing circular bioeconomy models for sustainable aquafeed production. The results offer actionable insights for large-scale BSF rearing and waste valorization systems.

Keywords: Black soldier fly (BSF), Organic waste substrates, Larval biomass, Egg clutch size, Reproductive performance, Frass quality

Received: 02 May 2025; Accepted: 23 Jun 2025.

Copyright: © 2025 Ogello, Outa, Muthoka, Juma and Hoinkis. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence:
Erick Ogello, Maseno University, Maseno, Kenya
Mavindu Muthoka, Maseno University, Maseno, Kenya

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