ORIGINAL RESEARCH article
Sec. Economic Geology
Volume 9 - 2021 | https://doi.org/10.3389/feart.2021.746071
Comparison of Nanomaterials for Enhanced Oil Recovery in Tight Sandstone Reservoir
- 1Research Institute of Petroleum Exploration & Development, PetroChina, Beijing, China
- 2School of Petroleum Engineering, China University of Petroleum (East China), Qingdao, China
With dwindling conventional oil resources, the development of high-performance oil-displacing agents to exploit unconventional oil and gas resources has become a research focus, and new technical ideas have been proposed for petroleum engineering with the advancement of nanomaterials and technology. This study characterized the microscopic pore throat structure of the unconventional tight sandstone reservoir of Ordos Basin in China comprehensively by using high-resolution scanning electron microscopy, image panoramic mosaic technology, mineral quantitative scanning system, and 3D image of pore. A new nanofluid with diphenyl ether surfactants as shell and C10–C14 straight-chain hydrocarbon compounds as kernel was prepared according to the features of tight sandstone reservoirs. The basic physical properties of the nanofluid were evaluated and compared with those of three other generic oil-displacing agents to understand the oil-displacement effect and mechanism. Results show that this nanofluid remains relatively stable and dispersible with aging and its average particle size matches well with the pore throat size of the target reservoir, which increases the sweep volume effectively. Additionally, the change from oil-wet to water-wet can exert capillary imbibition. And the oil-water interfacial tension can be greatly reduced to the level of 10–2 mN/m because of nanofluid’s excellent interfacial activity, which improves the efficiency of oil washing in nano-scale pore throats. Finally, the core imbibition experiment further demonstrated the superiority of the nanofluid. Using the nanofluid in optimal concentration with cores of approximately 0.1 mD can achieve a recovery rate of 37.5%, which is higher than generic oil-displacing agents by up to 9%. This study demonstrates that the excellent performance of nanofluid in enhancing oil recovery and provides a reference for the development of unconventional reservoirs, which are difficult to function with generic agents.
As non-renewable resources, oil and gas have limited underground reserves. Due to constraints in geological conditions and development technology, most crude oil still remains underground. Various technologies for enhanced oil recovery (EOR) have gradually become important technologies for oil and gas field development. Unconventional tight oil and gas resources have become the main oil and gas resources for increasing reserves and production nowadays and have currently been the research hotspot in EOR and economic development. The recoverable resources of unconventional oil and gas are mainly distributed in the four major regions of North America, Asia-Pacific, Latin America, and Russia (Zou et al., 2015). The median porosity of tight sandstone reservoirs in China ranges from 3.2 to 9.1%, with an average of 1.5–9.04%, and a median permeability of 0.03 to 0.455 mD, with an average of 0.01 to 1.0 mD (Zou et al., 2012). Aside from their thin pore throat structure, vast heterogeneity, strong capillary force, and non-Darcy flow, tight sandstone reservoirs have tremendously different characteristics, including oil and gas occurrence law and fluid flow mechanism, when compared with conventional oil reservoirs. Therefore, tight sandstone reservoirs are faced with the problems of rapid increase in water content, rapid decline in production, and generally low recovery factors. Generic chemical agents are difficult to sweep effectively. Thus, the development of key materials for EOR and technological innovation warrants investigation.
Various EOR methods can be considered in the initial stage to fit in unconventional reservoir conditions. Chemical flooding is an important branch of enhanced oil recovery, and its technology development has been relatively mature. Injecting chemical agents into the formation improves not only the flow characteristics of the fluid in the microscopic pores of the formation but also the interface characteristics among the oil-displacing agents, the rock surface, and the crude oil to achieve EOR. However, applying those techniques in unconventional oil reservoirs is challenging because of the different flooding theories and exploitation technologies between conventional and unconventional oil reservoirs. Among chemical flooding methods, polymers feature poor salt tolerance or high temperature resistance in oil reservoirs, high material consumption, and serious chemical loss, and they cannot drive the residual oil in small pores; alkaline flooding affects the demulsification of crude oil, causing serious scaling and formation damage; meanwhile, surfactants easily adhere to the rock surface, which increases the amount of oil-displacing agents and the cost; the application of chemical compound flooding is also limited because of the lack of high-temperature-resistance and corrosion-resistance polymers and surfactants (Jay et al., 1999; Chang et al., 2006; Muggeridge et al., 2014). Therefore, innovative research on the modification and development of oil-displacing agents is necessary in response to the above-mentioned problems.
With the further integration of nanotechnology and petroleum engineering, the application of nanomaterials in oilfield EOR has become a research focus of scientists worldwide (Fletcher and Davis, 2010; Shamsijazeyi et al., 2014; Liu et al., 2018; Zhang F. et al., 2020; Zhang L. et al., 2020; Ledyastuti and Jason, 2020; Al-Anssari et al., 2021; Keykhosravi et al., 2021). Nanomaterials are ultrafine materials with at least one dimension in the range of 1–100 nm in the 3D space (Das et al., 2008). Owing to the small particle size and large specific surface area of nanomaterials, the number of surface-active atoms, surface free energy, and interfacial tension of nanoparticles (NPs) increases sharply as the particle size decreases. Compared with generic chemical agents, nanomaterials agents have certain advantages in the aspects of rheology, wettability, surface effects, particle migration, and so on (Liu et al., 2016). The pore diameter of tight sandstone reservoirs is generally in micrometers, and nanomaterials can pass through the pores easily. Nanomaterial agents form a constitutionally stable interfacial film between the continuous phase and the dispersed phase; thus, they have strong adsorption capacity at the interface and require high energy to separate from the interface. Compared with common surfactant emulsions, nanomaterials have good stability. Therefore, in view of the development problems of tight sandstone reservoirs, the use of nano-scale chemical agents for flooding has become a new method for EOR and provides a new idea for the development of improving oil recovery.
In the past decade of research, scientists have developed many nanomaterials for oil displacement. Silica nanoparticles (SNPs) are commonly used among all nanomaterials because of their excellent dynamic and rheological properties, and many studies have shown that SNPs exert a good effect on EOR (Ju et al., 2006; Ju and Fan, 2009; Sadeghpour et al., 2013; Zhang et al., 2014). Ragab produced nanosilica of different sizes from the white sand and considered that 78 nm nanosilica particles coated with xanthan gum polymer could achieve the highest ultimate recovery factor of 80% (Ragab and Hannora, 2015). The stability of CO2 foam stabilized by silica and nanoclay NPs was studied and its oil recovery was investigated by performing modified bulk foam tests and flow experiments (Guo and Aryana, 2016). Dai prepared new self-dispersing SNPs, tested them by spontaneous imbibition experiment of low-permeability cores (Dai et al., 2017), and then explained the potential EOR mechanism of silica nanofluids from the aspects of interfacial tension, contact angle, structural disjoining pressure mechanism (Wasan et al., 2011; Zhang et al., 2016, 2018), and so on. Although the interfacial tension and contact angle decrease with the increase in nanofluid concentration, Hendraningrat also found that high concentrations (e.g., 0.1 wt% or more) of SNPs block the pore network and will not give additional oil recovery in low-permeability reservoirs (Hendraningrat, 2013; Hendraningrat and Torsater, 2014). Therefore, optimizing the nanofluid concentration can maximize the recovery factor. As for the potential agents based on metal nanomaterials, such as zirconium dioxide (ZrO2), titanium dioxide (TiO2), aluminum oxide (Al2O3), iron oxide (Fe3O4), and cerium oxide (CeO2), their mechanism is mainly to increase the viscosity of the agents and reduce the interfacial tension between oil and water. Giraldo used alumina-based nanofluid as a wettability modifier in sandstone cores (Giraldo et al., 2013); Hamide Ehtesabi investigated the behavior of low-concentration TiO2 NPs in core plug porous media and its transport and retention in the oilfield reservoir through studying the diffusion, adsorption, and deposition of NPs in different parts of the core plug (Ehtesabi et al., 2014, 2015).
Despite all reported studies, many studies have focused on conventional oil reservoirs. There are very few experiments comparing the oil displacement effects of different types of micro-nano materials in unconventional tight sandstone reservoirs on the basis of the geological background and reservoir structure has yet to be conducted (Nassar et al., 2014; Nazari Moghaddam et al., 2015). In addition, relevant experimental data about continental sandstone reservoirs in China are lacking. Therefore, selecting suitable oil-displacing agents for tight sandstone reservoirs with the complex micro-nano pore throat structure and studying its displacement mechanism are challenging and meaningful.
Nanoparticles have been the subject of the majority of published studies, and their solid form may cause particle aggregation. However, this study focuses on nanofluids, contrasts several micro-nano oil displacement materials, and analyzes their characteristics theoretically. It also summarizes the physical properties and oil displacement behavior in porous media, evaluates the oil displacement effect from multiple factors, and reveals the oil displacement mechanism. This study provides theoretical and experimental basis for the application of nanofluids in unconventional oil reservoirs to enhance oil recovery.
Materials and Methods
The core samples (A–J) used in this study are tight sandstone taken from Yanchang Formation, Ordos Basin, China with characteristics of low porosity, low permeability, and poor cementation. These samples were used for rock characterization experiments, such as electron microscope observation and imbibition experiments. In addition, some man-made tight cores (a–i) composed of quartz sand were used in some experiments to avoid reservoir heterogeneity and stratigraphic interference, and their parameters are shown in Table 1.
Simulated Oil and Water
Simulated oil used in the experiment is crude oil taken from the oil field with a viscosity of 3.89 mPa∙s at 70°C and a density of 0.826 g/cm3. The salinity of the simulated brine used to stimulate formation water in the experiment is 30, 800 mg/L, and its ion content is shown in Table 2.
A new nanofluid with diphenyl ether surfactants as shell and C10–C14 straight-chain hydrocarbon compounds as kernel was prepared, and the concentration of the original solution used in following experiments is 35%. Three other oil-displacing agents, betaine, cationic surfactant (cetyl trimethyl ammonium chloride), and anionic surfactant (petroleum sulfonate) with good effect and certain representativeness in previous experiments, were selected for the comparative experiments, and they are all available on the market.
Synthesis of Nanofluid: The diphenyl ether surfactants, C10–C14 straight-chain hydrocarbon compounds, and remaining water were mixed at an optimal proportion and stirred under low energy conditions (30–400 r/min, 20–50°C) until the mixture was completely dissolved to become a homogeneous solution. The homogeneous solution was diluted to low concentration with deionized water or inorganic salt water to prepare the nanofluid permeation flooding system with a shell–kernel structure.
Reservoir Characteristics Test
The tight sandstone reservoir of the Yanchang Formation in the Ordos Basin, China, was selected as the research site, and scanning electron microscopy (SEM) was used to observe the microscopic pore throat structure in the study area. The experimental operations are as follows: 1) High-resolution SEM and double beams of field-emission SEM with image panoramic mosaic technology (MAPS) were used to observe the surface of rock samples and the abundance and form of pores and fractures. In the experiment, the accelerating voltage was 10 kV, and the beam current was 40 nA, which can effectively identify the micro-nano pores in the reservoir. The scanning area of MPS was 2.48 mm × 2.15 mm, and the resolution was 2048 × 1768. It is composed of 1369 (37 × 37) pictures. 2) The rock samples observed using scanning electron microscope mineral quantitative evaluation system (QEMSCAN) were consistent with the samples of MAPS, and QEMSCAN provided the mineral content of the study area. 3) For focused ion beam scanning electron microscopy (FIB-SEM), the surface was marked with the ion gun and plate platinum to protect the target area first; then, three sides of the target area were carved to form an observation pit with a depth of 10–20 µm and a width of about two times the width of the target area; finally, automatic denudation imaging was started after repeated corrections (Sun et al., 2016). 3D images of the pore structure were obtained using FIB-SEM to analyze the pore distribution and distinguish different pore types in the sandstone samples. A precise characterization of the microscopic properties of the reservoir can be achieved by using these techniques, and pore volume and pore connectivity were evaluated to determine crude oil flow eventually. The apparatus used included Helios 650 and FEI Quanta 650 from Thermo Fisher Scientific, United States.
Measurement of Physical Properties of Agents
Interfacial Tension Tests
The spinning drop method (Cayias et al., 1975) was used to determine the interfacial tension between crude oil and different oil-displacing agent solutions. The experiment was operated as follows: 1) Four oil-displacing agent samples were prepared at five gradient concentrations of oil-displacing agent solutions and injected into the sample tube of the interfacial tension meter. 2) A small amount of crude oil was injected into the sample cell under the condition that no air bubble exists. 3) The sample cell was placed into a spin-dropping device at 70°C, the instrument speed (6000 rpm) was adjusted to make the oil drop rotate, and the diameter of the oil drop was elongated under the action of centrifugal force and interfacial tension. 4) The diameter of the oil droplets was measured by video image analysis to obtain the interfacial tension. The apparatus used is a rotating droplet interfacial tensiometer produced by DataPhysics Instruments GmbH, German.
Wettability Alteration Test
Wettability is an important property of solid surfaces, which is usually characterized by contact angle. The experimental operations are as follows:
1) After heating and drying the core extracted with dichloromethane, the core was cut into 3–4 mm-thick uniform thin sections, and the thin sections were saturated by simulated formation water for later use. 2) The treated thin sections were placed into crude oil for aging at 70°C for 7 days, and oil-displacing agents of different concentrations were prepared at the same time. Then, the sections were placed into the agents and reacted at 70°C for 7 days. 3) The core sections fixed with water droplets were placed in a quartz ark containing different oil-displacing agents, and the contact angle was measured before and after treatment by using the optical contact angle measuring instrument DSA100 from Krüss, Germany.
Particle Size Measurement
The oil-displacing agents were prepared into solutions with various concentrations and aged at formation temperature. The oil-displacing agents in different aging time were placed in an ultrasonic device for 10 min to make the particles dispersed and then placed into a size analyzer to test the particle size. The apparatus used was Zeta PALS, a zeta potential and NP size analyzer developed by Malvern, United Kingdom.
Spontaneous Imbibition Experiment
Man-made cores were selected for the imbibition experiments to avoid the negative influence of differences in the mineral composition and anisotropy of field cores on the results. The permeability of the man-made cores had two ranges of about 0.1 mD and about 1 mD. The steps of the experiment are as follows: 1) After measuring the core porosity and permeability parameters required for the experiment, the core (without initial water) was evacuated for 4 h to remove air and saturate the oil. 2) After aging the saturated-oil cores, we weighted the cores and measured their NMR T2 spectrum. 3) The oil-saturated core was immersed in liquid filled with oil-displacing agents in 70°C (Figure 1). The volume of oil removed from the core was monitored over time, with frequent recordings at the initial stage and once every 24 h afterward. The NMR T2 spectrum was measured again after the imbibition. In addition, a certain concentration of MnCl2 must be added to the water used in the experiment to shield the hydrogen signal in the water and make the NMR results more accurate.
FIGURE 1. Schematic of the imbibition assembly: (1) temperature control system, (2) imbibition apparatus, (3) oil-displacing agent, (4) core, (5) data entry system.
Characteristics of Reservoir Rock
QEMSCAN test results indicate that the minerals with the highest content are quartz, albite, illite, and K-feldspar, which are also the main constituent minerals of tight sandstone reservoirs, and their average mineral proportions can reach 50.86, 13.59, and 7.34, and 5.33%, respectively; the contents of mica, calcite, dolomite, and kaolinite followed closely, and their average proportions are distributed between 1 and 4% (Figure 2). Illite with a high content is a weakly expansive clay mineral, and its crystal layer is not easy to separate even in the presence of water molecules, thus preventing the throat plugging. Kaolinite is also a relatively stable non-expansive mineral, which has weak adhesion to sandstone particles and is prone to particle migration. Thus, the flow rate of the injected fluid should be controlled. In general, the type, content, and form of minerals affect pore abundance and EOR implementation to some degree.
Pore Throat Structure
Pore throat structure is relevant to mineralogy, which can be partially explained by the crystalline structure of minerals, as well as practical reservoir conditions like humidity, temperature, and applied stresses (Zhang F. et al., 2020). In addition to clastic particles, organic matter, impurities, and cements, the rock composition of tight sandstone reservoirs also includes many types of pores. SEM observation shows that the reservoir pores in the studied area are underdeveloped with low porosity and the reservoir space can be divided into primary and secondary pores according to genesis. Primary pores include intergranular and intercrystalline pores; secondary pores include intergranular dissolved pores, intragranular dissolved pores, and a few micro-fractures. 1) Intergranular pores: mainly composed of residual intergranular pores, which have regular shape and smooth boundary with a relatively regular shape in triangle or polygon. The average diameters of the pores and throats are 10–50 μm (Figures 3A,E). 2) Intercrystalline pores: micropores mainly exist in authigenic clay minerals, such as kaolinite, chlorite, and illite. The small pores are mainly micro-nano-scale with certain connectivity, and their average diameters are generally 0.1–3 μm (Figures 3C,D,F,I). 3) Intergranular dissolved pores: caused by the erosion of the edges of debris particles and cements, with irregular shapes and a wide range of pore size distribution. When the dissolution is strong, these pores often communicate with other pores to form super-large composite pores with diameters ranging from 1 to 30 μm (Figure 3B). 4) Intragranular dissolved pores: mainly include feldspar dissolved pores and lithic dissolved pores. Feldspar dissolved pores generally develop along joints, and lithic dissolved pores have honeycomb structure, with relatively isolated distribution and poor connectivity. The average pore size distribution is 0.5–3 μm (Figure 3G). 5) Micro-fractures: the pores are mainly connected by micro-fractures, such as cracks, joints, and natural deflects abounded in rock material, and closely connected to the rupture, failure, and loss of stability (Li et al., 2017). Its width is generally a few nanometers to tens of nanometers (Figure 3H).
FIGURE 3. Typical SEM photos of pore throat structures: (A) Intergranular pores; (B) Intergranular dissolved pores; (C) Intercrystalline pores (Inter-mica pores); (D) Intercrystalline pores (Inter-illite pores), (E) Intergranular pores (Inter-quartz-feldspathic pores); (F) Intercrystalline pores (Inter-calcite pores); (G) Intragranular dissolved pores; (H) Micro-fractures; (I) Intercrystalline pores (Inter-pyrite pores).
SEM and FIB-SEM results show that the pores in the micro-nano porous reservoirs are generally small, and the pore diameter is basically below 30 μm, dominated by 50 nm–10 μm nanometer-micrometer pores. Intergranular dissolved pores, intragranular dissolved pores, and micro-fractures are relatively well developed, and the pores are comparatively isolated, unevenly distributed, and poorly connected. FIB shows the 3D perspective of pore throat structure more directly (Figure 4). The characteristics of tight reservoir rocks have resulted in complex oil and gas occurrence and migration mechanisms. The research of microscopic pore throat structure, pore throat types, and mineral composition from the side confirm that injecting a suitable oil-displacing flooding system is necessary and pave the way for the subsequent work of the microscopic oil displacement mechanism in tight sandstone reservoir.
Properties of Oil-Displacing Agents
The particle size distribution range of all the tested oil-displacing agents is at the micro-nano level according to the size measurement. A higher concentration of the agent intensifies Brownian motion of the droplets, which rise the collision probability and slightly increase the initial particle size. As shown in Figure 5, the initial average particle diameters of the nanofluid with the concentrations of 0.1, 0.5 and 0.9 wt% are respectively 15.7, 17.8 and 25.0 nm. The microemulsion state of the system with a concentration of 0.1 and 0.5 wt% remains stable over time, with the average particle size maintain at 20 nm or so; in a system with a concentration of 0.9 wt%, the particle size increases over time until it reaches equilibrium, and finally stabilizes at about 60 nm. These results indicate that the nanofluid has the greatest advantage over size, and it matches with the small throats very well. The particle of the nanofluid in microemulsion state is relatively stable and dispersible with aging, unaffected by temperature and salinity, which means it can fully adapt to the reservoir conditions.
The interfacial tension test results of the four oil-displacing agents at five concentrations show that the interfacial tension of each oil-displacing agent gradually decreases as the concentration is increased (Figure 6). The cationic surfactant gradually decreases from 3.080 to 0.016 mN/m, and the anionic surfactant gradually decreases from 1.30 to 0.009 mN/m. The low interfacial tension of the cationic surfactant and anionic surfactant could only be maintained at a very high concentration; the line tendency of nanofluid and betaine is flatter and more gently changing, and its values are much lower than those of the anionic and cationic surfactants, which range within 1 × 10−2–1 × 10–1 mN/m. After the interfacial tension is in the order of 1 × 10–2 mN/m, the effect of increasing the concentration to reduce the interfacial tension is not obvious.
The decreasing tendency of interfacial tension is not evident in Figure 6 when the concentration is high (0.7 wt%, 0.9 wt%). Nevertheless, underground oil-displacing agents are diluted to an extremely low concentration in the practical flooding process, and the high concentration also represent high costs, so ignore the negative effects in high concentrations and control the concentration accurately in a low value.
Considering the interfacial tension, the nanofluid, betaine, cation surfactant, and anion surfactant have the optimal concentration values for wettability modification of 0.5, 0.1, 0.9, and 0.7 wt%, respectively. The contact angles of the rock thin sections before and after treatment by the oil-displacing agents and the optimum concentration determined by the interfacial tension of different oil-displacing agents were measured. Figure 7 shows that betaine decreases from the initial 110.7° to 11.5°, cationic surfactant decreases from the initial 109.2° to 14.4°, and the anionic surfactant decreases from the initial 108.3° to 15.0°. As shown in Figure 8, the nanofluid’s contact angle of the two phases before treatment is 110.6°, and the contact angle gradually decreases as the concentration is increased, which reaches a minimum of 8.3° at 0.7 wt%. Then, the contact angle increases slightly as the concentration is increased. Although different oil-displacing agents change the wettability to different degrees, the wettability of the rock interface is reversed from lipophilic to strong-hydrophilic after treatment with these four oil-displacing agents.
All core samples are subject to the spontaneous imbibition test. In different imbibition devices, cores were immersed in different liquid phases. Compared with the contact angle measurement experiment in which only one water droplet is in contact with the outer surface of the core sample, the self-absorption test involves a large amount of water entering the interconnected porous space of the rock and contacting the inner surface of the rock.
The cores used in this experiment are sample a, sample b, sample c, sample d, sample e and sample f, undergoing imbibition using nanofluid, betaine, cationic surfactant, anionic surfactant, and brine, respectively. The permeabilities of these cores are distributed below 1 mD (0.64–0.68 mD), as shown in Table 2. Figure 9 displays the curve of the spontaneous imbibition displacement efficiency over time. The figure shows that the replacement rate is very high in the initial stage of imbibition, and the displacement efficiency increases rapidly because the core absorbs water and removes oil under the function of capillary force; as time goes by, the water saturation of the core continues to increase, the capillary action weakens, and the imbibition rate gradually slows down until the curve is flat. Ultimately, the cumulative recovery rate does not change after reaching the maximum value. After the imbibition tests, 37.2, 35.1, 28.4, 34.2, and 18.0% of oil are extracted in cores immersed in nanofluid, betaine, cationic surfactant, anionic surfactant, and brine, respectively.
Lines in Figure 10 show the measurement results of the cores with permeability about 0.1 mD (sample g, sample h and sample i are used). Only nanofluid and betaine were tested in this experiment because of the poor effects of the cationic and anionic surfactants. The corresponding recovery factors of the nanofluid and betaine systems are 37.5 and 31.3%. Results show that in tight sandstone cores, nanofluid has the best oil displacement effect in the imbibition experiment because of its low interfacial tension and wettability alteration.
NMR T2 Analysis
The NMR T2 spectra corresponding to different oil-displacing agents in the same permeability interval are drawn to the same coordinate system to elucidate the mechanism, and the changes in the NMR T2 spectrum during imbibition are shown in Figures 11, 12, which further visually verify the total displacement efficiency of the imbibition experiment. Figure 11 shows the crude oil production degree of the 1 mD cores treated by different fluids before and after the imbibition experiment, and Figure 12 shows the results of 0.1 mD cores. Although the curve shape and the corresponding peak value differ during imbibition, their change trends are the same (Lowden et al., 1998; Y; Volokitin et al., 2001). The analysis suggests that the curve characterizes the oil distribution in different cores because Mn2+ shields the hydrogen signal in the water. Therefore, the mechanism of imbibition to replace the oil can be understood directly through the changes in the area enclosed by the curve.
The principle is shown in the following formula:
Where T2 is the relaxation time indicated by nuclear magnetic resonance, ms;
Therefore, the larger the pore radius, the longer the relaxation time. The NMR T2 spectrum obtained by the experiment shows an obvious multi-peak shape, indicating the presence of small pores (0.1–1 ms), medium pores (10–100 ms), and large pores (100–1000 ms) from left to right. The integral area of each curve in the figure represents the total amount of remaining oil, and comparing the areas of different sizes pores can directly indicate their contribution to the oil recovery factor of the imbibition test. During the imbibition of the nanofluid acting on the core of 0.1 mD (Figure 12), the total recovery degree is 37.5%, which includes 36.95% of the large pores’ absolute recovery, 62.91% of the medium pores’ absolute recovery, and 32.47% of the small pores’ absolute recovery. The recovery ratio of remaining oil in the medium and small pores is quite considerable, accounting for a certain proportion of the overall recovery rate.
Studies (Zhu et al., 2013) have shown that micro-nano pore space is an important storage space for unconventional oil and gas, and its pore structure is an important factor affecting the physical properties of the reservoir. Precise characterization of the micro-nano pore structure has become an important content of unconventional reservoir research. Several obvious differences exist between tight sandstone reservoirs and conventional oil reservoirs. In specific, sandstone reservoirs have tight lithology, low porosity, and low permeability, especially in the micro-scale with small pore volume, small throat radius, complex connectivity, and heterogeneity. These characteristics cause the mechanism of oil and gas occurrence and migration to be significantly different from those of conventional reservoirs and induce problems such as difficulty in injection and production using generic oil-displacing agents. The size of the pore throat affects the storage performance of tight oil to a certain extent. Figure 13 illustrates the nanofluid's mechanism for increasing oil permeation, which will be explained in following paragraphs.
Because of the oil-displacing agents’ characteristic of small size, their transport through the rock near the well bore would be greatly enhanced, allowing the nanofluid to be used for conformance control deeper in the reservoir (Zhang L. et al., 2020). When the concentration of nanofluid exceeds a certain limit, it will cause coalescence and aggregation phenomena, which will rise the particle size into micron range. The agglomerated large-size particles that exceed the pore throat diameter can clog or plug the pore and throat structure, damaging the reservoir. The oil-displacing agent with stable state and good dispersibility can maintain the nano-level particle size, which is beneficial to reduce the injection pressure and allow agent to pass through the small pore throats of tight sandstone reservoirs smoothly. The small particle size also increases the specific surface area of the nanofluid particles and increases the surface activity to provide energy for the oil-water interface better.
The results of interfacial tension experiments show that the use of nano-oil-displacing agents can provide extremely low interfacial tension between the crude oil and oil-displacing agents. In the chemical flooding of tight sandstone reservoirs, the crude oil and the injection flooding system form two-phase seepage in the micro-nano capillary pores with complex morphology. Oil droplets deform when passing through the capillary pores of reservoirs because of the surface activity acting on the oil-water interface and reducing the oil–water interfacial tension. When the crude oil comes in contact with nanofluids, it is dispersed into smaller oil droplets, thereby reducing the resistance of oil droplets passing through the narrow pore throats and forming a smoother oil displacement system. Therefore, the inference here is that the change in interfacial tension will significantly influence the effect of EOR.
As the main driving factor for imbibition, the capillary effect increases the intrusion capacity of the wetting phase. Tight sandstone reservoirs have small pore throats and high capillary force inversely proportional to the pore size. The contact angle experiment proves that the capillary changes from resistance to driving force when the wettability of the rock surface changes from lipophilic to hydrophilic. It can effectively exert the capillary imbibition effect, allowing the crude oil to peel off easily from the rock formations. As a result, the crude oil continuously peels off during the driving process and is pushed forward by the displacement fluid, which enhances the oil reservoir recovery. The wettability of the rock interface is reversed from lipophilic to strong hydrophilic after being treated with different oil-displacing agents. The change in contact angle is slightly different from the nanofluid to the others, but the overall extent of change is similar. Therefore, the change in wettability promotes the production of crude oil, but it is not a unique oil displacement mechanism for nanofluids.
The results of the imbibition experiment intuitively demonstrate the actual effects of several types of oil-displacing agents. The nanofluid more easily enters the core micro-nano pore throat than the others, and the effect is still excellent under the conditions of ultra-low permeability of 0.1–1 mD, which proves that the nanofluid can improve the flow performance of crude oil in the matrix and effectively improve the oil displacement efficiency of the micro-nano pore throat. Moreover, oil-displacing agents enter into cores and displace saturated oil quickly, whereas the imbibition speed of the untreated samples (oil-wet samples) is slow, which concurs with the above-mentioned hydrophilic properties.
NMR T2 shows that the nanofluid effectively drives a large part of the residual oil in the small pores of tight cores. The small and medium pores play important roles in imbibition, and the medium pores have the highest recovery rate. Although the capillary force, which is the main force of imbibition, is the largest in small pores, the viscous force of the non-wetting phase is also becoming larger, and it leads to a lower recovery rate. Therefore, comprehensively considering the capillary force and the viscous force of the non-wetting phase, the medium pores are more conducive to the progress of imbibition.
Based on the preliminary evaluation of the nanofluid’s effectiveness in this paper, we will conduct further studies to explore the undiscovered problems of nanofluids, which involve improving stability, reducing formulation loss underground, and researching more potential oil displacement mechanisms.
This paper discusses the effects of several oil-displacing agents on unconventional tight sandstone reservoirs and explores the potential oil displacement mechanism of nanomaterials under specific reservoir conditions. The following conclusions can be drawn:
1) The pores and throats of unconventional tight sandstone reservoirs are generally small and not abundant. The reservoir space mainly includes intergranular and intercrystalline pores, intergranular and intragranular dissolved pores, and a small number of fractures. The diameters of main pores and throats are in the range of below 30 μm, dominated by 50 nm–10 μm micro-nano pores. Nano oil-displacing agent has good particle size distribution and stable performance, which is beneficial for crude oil to pass nano-pore throats during displacement, and has good matching with the target reservoir pore size distribution. It can effectively enter the nano-scale pore throats in the reservoir matrix. It can also reduce the injection pressure while effectively expanding the swept volume.
2) All four oil-displacing agents can alter the core wettability from lipophilic to strong hydrophilic, and can effectively exert capillary imbibition during the imbibition process, allowing the crude oil to peel off easily from the rock formations. Both nanofluid and betaine have excellent interfacial activity, which can reduce the oil–water interfacial tension reduced to 1 × 10–2 mN/m under the conditions of reservoir temperature and salinity, making the oil droplets easier to deform and disperse into smaller oil droplets when passing through the capillary pore throat, improving the sweep efficiency in the nano throat pore effectively.
3) Imbibition experiments further confirmed the superiority of the newly prepared nanofluid. Compared with other oil-displacing agents, the remaining oil in medium and small pores can be recovered under the simulated condition of tight sandstone reservoirs. In the case of 0.1 mD core, the absolute imbibition efficiency of small pore throat can reach 32.47%, and the total efficiency can reach 37.5%, which shows the great application prospects of this nanofluid.
This study serves as a reference for tight continental sandstone reservoirs with micro-nano pore throat systems, which are difficult to treat with generic oil-displacing agents. The new nanofluid can act on formation energy replenishment, displacement, cyclic injection, and other technical methods effectively, achieving effective crude oil removal and EOR. The development and utilization of nano-scale oil displacement materials are expected to become a disruptive technology for the efficient production of unrecoverable reserves.
Data Availability Statement
The original contributions presented in the study are included in the article/Supplementary Material, further inquiries can be directed to the corresponding authors.
XJ provided the idea of this study and designed the paper framework. J-PT and L-HL investigated 491 the background and proposed the methodology. BD prepared the nanofluid. C-JZ performed experiments, processing, and data analysis, and wrote original draft. Z-JP and S-WM conceptualized and validated the conclusion. BX and YW provided relevant references and made corrections to the manuscript. All authors contributed to the article and approved the submitted version.
This work was supported by the National Key Research and Development Program of China (Grant No. 2019YFA0708701).
Conflict of Interest
Authors C-JZ, XJ, J-PT, Z-JP, S-WM, BD, YW, and BX were employed by the company PetroChina.
The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
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Keywords: unconventional reservoir, tight sandstone, oil-displacing agent, nanofluid, enhanced oil recovery
Citation: Zhang C, Jin X, Tao J, Xiong B, Pan Z, Meng S, Ding B, Wang Y and Liang L (2021) Comparison of Nanomaterials for Enhanced Oil Recovery in Tight Sandstone Reservoir. Front. Earth Sci. 9:746071. doi: 10.3389/feart.2021.746071
Received: 23 July 2021; Accepted: 24 August 2021;
Published: 20 September 2021.
Edited by:Jizhou Tang, Tongji University, China
Reviewed by:Lihua Zuo, Texas A&M University Kingsville, United States
Hua Zhang, Buckman Laboratories, United States
Copyright © 2021 Zhang, Jin, Tao, Xiong, Pan, Meng, Ding, Wang and Liang. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.