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Front. Chem., 24 January 2019
Sec. Chemical and Process Engineering
Volume 7 - 2019 |

Perchlorate Removal in Microbial Electrochemical Systems With Iron/Carbon Electrodes

Qiao Yang* Fengxiang Zhang Jingjing Zhan Chao Gao Minhui Liu
  • School of Food and Environment, Dalian University of Technology, Panjin, China

Perchlorate removal was tested in the cathode chamber of microbial electrochemical systems (MESs). Dual-chambers MESs were constructed and operated in batch mode with four kinds of cathode materials including Fe/C particles (Fe/C), zero valent iron particles (ZVI), blank carbon felt (CF), and active carbon (AC). Without external energy supply or perchlorate-reducing microbial pre-enrichment, perchlorate (ClO4-) removal could be achieved in the cathode chambers of MESs at different efficiencies. The highest ClO4- removal rates in these reactors were 18.96 (Fe/C, 100 Ω, 2 days), 15.84 (ZVI, 100 Ω, 2 days), 14.37 (CF, 100 Ω, 3 days), and 19.78 mg/L/day (AC, 100 Ω, 2 days). ClO4- degradation products were mainly Cl and ClO3-, and the total chlorine in the products was lower than the theoretical input. The non-conservation of the total chlorine may be caused by the adsorption and co-precipitation related to the electrode materials. Coulombs and coulombic efficiency calculation showed that electron provided by MESs was partially responsible for ClO4- reduction, for the Fe/C cathode reactors, about a quarter of electron was provided by MESs.


Perchlorate is a kind of persistent chemicals included in the U.S. EPA contaminant candidate list. The aerospace fuels, explosives, and firecrackers could cause perchlorate contamination existing in the soil, groundwater, and drinking water. The perchlorate concentration can reach 3,700 mg/L in groundwater, 120 mg/L in surface water, and 811 μg/L in drinking water (Guan et al., 2015). It has been found in milk, urine, and blood (Cheng et al., 2004; Valentínblasini et al., 2005). Perchlorate adversely affects human health by interfering with the production of thyroid hormone (Wang et al., 2014). It has certain toxic effects on the development of the nervous system and the reproductive system. The environment and health problems caused by perchlorate have raised extensive concern.

Traditional perchlorate degradation processes are mainly activate carbon adsorption (Mahmudov and Huang, 2010) and ion exchange technology (Yoon et al., 2009), However, these techniques are limited to a low adsorption rate and the generation of chlorinated byproducts (Oh et al., 2005; Xiong et al., 2007). Previous study investigated the enrichment of perchlorate-reducing microbial communities in the cathode of the MESs, with the enrichment duration < 1 month. The perchlorate removal rate was 9.46 mg/L/day (Mieseler et al., 2013). Perchlorate was reduced without exogenous electron shuttles or fixed electrode potential, and Butler et al. (2010) had achieved a maximum perchlorate removal rate of 24 mg/L/day and cathode conversion efficiency of 84%. Perchlorate reduction in biological reactions was believed to occur via the sequential reduction ClO4- - ClO3- - ClO2- - Cl (Wolterink et al., 2005). Iron powder is a kind of common reductant, which is harmless to health and widely applied in groundwater remediation. When temperature was increased from 25 to 40, 60, and 75°C progressively, rate constants were 0.013, 0.10, 0.64, and 1.52 mg perchlorate per gram nanoparticles per hour. The activation energy of perchlorate and iron reaction was calculated to be 79.02 ± 7.75 kJ/mole, and perchlorate reduction was limited by the slow kinetics (Cao et al., 2005). Lang et al. (2005) proved that perchlorate was initially adsorbed on the iron surface, followed by reduction to chloride. The electrostatic interaction, ion exchange, and surface complexation were conducive to the adsorption of perchlorate, among them the electrostatic attraction and ion exchange played a dominant role, accounting for 76% of perchlorate removal rate (Xu et al., 2013). In order to enhance the removal efficiency of perchlorate, investigators provided energy into the reaction system, and perchlorate could be completely degraded within 60 min at 195°C using Fe2+ (Gu et al., 2003). Increasing the reaction temperature by microwave technology could improve removal efficiency of perchlorate (Láng and Horányi, 2003; Horányi, 2004; Oh et al., 2005).

Previous research suggested that microorganism which could degrade perchlorate existed widely in environment. Although biological reduction of perchlorate showed great potential for large-scale perchlorate wastewater treatment, the enrichment of microorganisms requires relative long period of time. External energy could promote the reaction of ZVI and perchlorate under the anaerobic condition, and reduce the energy barrier of perchlorate reduction. However, providing extra energy to treat perchlorate may debase its practical significance (Im et al., 2011). As an environmental friendly technology, microbial electrochemical systems (MESs) can utilize various organic substrates to transform chemical energy directly into electricity. A series of contaminants have been catalyzed by microorganisms in the anode or reduced in the cathode (Ucar et al., 2017). Some studies have reported the use of MESs to treat perchlorate. Perchlorate was removed in the anode chamber with different electron donors (Lian et al., 2017). Following research has been focused on the perchlorate reduction using the biocathode of MESs (Shea et al., 2008; Butler et al., 2010; Mieseler et al., 2013; Li et al., 2015; Lian et al., 2016). As the carrier of biocathodes, the electrode materials used in these researches were graphite granules, polyaniline modified graphite, Pt-coated carbon cloth, or carbon fiber brushes.

In this study, consideration has been given to the effects of cathode materials on the perchlorate removal without perchlorate-reducing microbial pre-enrichment in MESs. The suitable cathodes of MESs may donate electrons for the perchlorate reduction reaction. Carbon was chosen in this study as their adsorption capacity and frequent use in MESs cathode. Iron material was also chosen as it has been tested in perchlorate degradation. We prepared iron and carbon materials as MESs cathodes, including Fe/C particles (Fe/C), ZVI particles (ZVI), blank carbon felt (CF), and active carbon powder (AC), and investigated perchlorate removal with the effect of different electrode materials in microbial electrochemical systems. Without adding external power or perchlorate-reducing microbial enrichment culture, the perchlorate degradation efficiencies have been compared and analyzed.

Experimental Methods

Electrode Materials

Carbon brushes of 3 cm diameters were used as the anodes after they were heated at 450°C for 30 min (Yang et al., 2017). Four kinds of cathode materials were exploited, including Fe/C, ZVI, CF, and AC. Fe/C particles (3~5 μm) were obtained by hydrothermal method and carbon thermal reduction with variation of the molar ratio of sucrose to FeCl3 (13:5) (Sun et al., 2009). ZVI (400 mesh), AC powder and carbon felt (≥99%, 1 mm thick) were commercially available. Blank carbon felt was pre-treated by boiling at 90°C H2O2 (10 % wt) for 3 h then soaking in deionized water for 1 h. Cathode was prepared according to the reference with some adaptation as the following procedures (Cheng et al., 2006). One kind of cathode particle (120 mg Fe/C, AC, or ZVI) was mixed with 400 μL sodium carboxymethyl cellulose, 200 μL Nafion solution, and 100 μL isopropanol in a 5 mL plastic sample vial, ultrasonic vibration was operated for 10 min. Both sides of blank carbon felt (D = 3.8 cm) were coated with the paste-like mixture in vial as even and homogenous a consistency as possible using a small paintbrush. Allow the coating to dry in N2 for 24 h. The loading of cathode particle was 5.29 mg per square centimeter carbon felt area.

Reactors Construction and Operation

Dual-chambers MESs were constructed with pre-cultured carbon brush anodes and four kinds of cathodes, which were identified as Fe/C, ZVI, CF, and AC. Each reactor connected with a 100 or 1,000 Ω external resistance. The anode substance was 1 g/L sodium acetate and minimal trace in 50 mM phosphate buffer solution (28 mL). Catholyte was 50 mg/L ClO4- solution (KClO4, 28 mL). The two chambers were separated by a proton exchange membrane (D = 3.8 cm, 32S, Hangzhou Grion, China). All reactors were operated in batch at room temperature (25~28°C). The anode and cathode chambers of MES were kept sealed during the whole experiment and the systems were in the condition of anaerobic/anoxic. Both the catholyte and anolyte were replaced every cycle and duration was 2, 3, or 6 days at different experimental notes.

Analysis Methods

ClO4- and ionic byproducts such as chlorate (ClO3-), chlorite (ClO2-) and hypochlorite (ClO), and Chloride (Cl) in the solution were analyzed using a Dionex DX-600 ion chromatography system with an AS-23 auto sampler and a 4 × 250 mm analytical column. Eluent was 50 mmol NaOH solution with 1.0 mL/min inflow rate. Applied current was set to 110 mA and injection volume was 25 μL. Samples were filtered using 0.22 μm Nylon membrane filter before entering the ion chromatography. COD was measured using standard method (APHA, 1995). Current was obtained by I = U/R, while voltage was recorded using an external data acquisition system. Coulombs of organic substrate was calculated by C = FbSv/M, where F is Faraday's constant, b is 4 mol of electrons/mol of COD, S (g/L) the substrate concentration, v (L) the liquid volume, and M is 32 the molecular weight of O2 (Liu and Logan, 2004). QCOD was obtained by subtracting coulombs of effluent from coulombs of influent. Total coulombs transmitted by the external circuit (Qex) was equal to integration of current with respect to time. Coulombic efficiency (CE) was calculated by comparing the actual coulombs transmitted by the external circuit (Qex) to the available coulombs (QCOD) according to the reference (Yang et al., 2012). Total coulombs used for perchlorate degradation (Qp) was calculated based on the number of electron transfer for every kind of chlorine-containing degradation products detected in the effluent. Fresh Fe/C powder and graded used Fe/C cathodes surfaces were analyzed by X-ray photoelectron spectra (XPS; ESCALABTM 250i, ThermoFisher, USA) with Al Kα as the X-ray source (500 μm spot size, 0.05 eV energy step size for C, O, Cl, and Fe elements while 1.00 eV energy step size for whole spectra). Surface area and pore size distribution of four kinds of fresh cathode materials were analyzed by nitrogen adsorption desorption isotherm used full automatic physical adsorption instrument (Autosorb-iQ-C; Quantachrome Instruments; USA) with N2 as analysis gas.

Results and Discussion

Perchlorate Removal in Different MES Reactors

Operating duration of batch experiments and external resistance are factors that may affect the contaminant removal in MESs. The MESs used in this research were operated on batch-fed in cubic reactors, and output voltage would drop in 2 or 3 days as the anode substrate largely consumed based on preliminary studies, therefore 2 and 3 days were chosen as the operating duration. Six days was also chosen because the substrate in the anode champers would be exhausted by then, and the removal after 6 days could be considered as the highest removal when the anodic electron donors were consumed. When 100 Ω resistance was used in the external circuit, operation duration was set as 2, 3, or 6 days. External resistance, as an easy strategy to run MES, would significantly influence the current and anode performance (Zhang et al., 2017). 100 and 1,000 Ω were used in this research as the representatives of low resistance and high resistance. They were tested and compared in the systems when operating duration was set as 6 days. Reactors of Fe/C, ZVI, CF, and AC were operated for 2, 3, and 6 days with the external resistance of 100 Ω in proper order, then external resistances were turned into 1,000 Ω and batch duration last 6 days. The ClO4- removal efficiency were showed in Figure 1. When batch operation duration was prolonged from 2 to 3 days and further to 6 days, the average removal efficiencies were kept increasing for ZVI (63.4 ± 0.0, 78.5 ± 8.6, and 90.4 ± 9.6%), CF (28.8 ± 22.2, 86.2 ± 12.0, and 92.1 ± 7.9%), and AC (79.1 ± 0.4, 100 and 100%) reactors, however in the Fe/C reactors the removal efficiencies after 3 and 6 days were similar (84.4 ± 15.5 and 82.6 ± 17.4%) and a little higher than that of 2 days (75.8 ± 4.9%). Then external resistances were changed from 100 to 1,000 Ω and operation duration was still kept 6 days, the removal efficiencies were further increased to 96.8 ± 0.2 (CF cathode reactors) and 100% (Fe/C, ZVI, and AC cathode reactors). Effective removal of ClO4- was observed in the cathode chamber of MES with Fe/C, ZVI, CF, and AC as cathode materials, accompanied by numerical changes when cathode materials or operation conditions were changed.


Figure 1. The removal efficiency of ClO4- in MES reactors with different cathode materials at the different operation condition.

When ClO4- removal rates were calculated based on the same operating time, AC cathode reactors (19.78, 16.67, 8.33 mg/L/day) had higher removal rate than CF reactors (7.19, 14.37, 7.68 mg/L/day) when operation duration was 2, 3, and 6 days, respectively. In iron-contained cathode reactors, the ClO4- removal rates for Fe/C (18.96, 14.06, 6.88 mg/L/day) and ZVI (15.84, 13.09, 7.53 mg/L/day) were decreasing when batch duration was prolonged. Cao et al. investigated perchlorate removal by nanoscale ZVI and found that 59.1% removal was obtained (initial concentration of 200 mg/L) at ZVI dosage of 20 g/L after 28 days, in which study the removal rate was 4.22 mg/L/d (Cao et al., 2005). The longest batch duration was 6 days in our research because the anode substrate would be consumed in several days in the batch operation. In the former bio-cathode MESs research, perchlorate reducing bacteria (PCRB) were inoculated on carbon brushes cathode, the running period was 14~17 days with 500 Ω resistance loaded, and ClO4- removal was 37.3% after running 15 days. ClO4- was not significant reduced in the control reactors of open circuit and non-bio-cathode, which indicated that the degradation of perchlorate was considered to be a biological reaction (Mieseler et al., 2013). In this research, there were no PCRB inoculated, and effective ClO4- removal could still be obtained. To analyze the progress of ClO4- removal, further analysis was approached.

Perchlorate Removal Analysis Related to Electrode Materials

AC powder is known as the adsorption material, and the other electrode materials may have adsorption effect on ClO4-. The surface area and pore size distribution of electrode materials used in this research were analyzed by Nitrogen adsorption desorption isotherm (Figure 2). The specific surface area of fresh CF after grinding was largest (491.07 m2/g), which was mainly composed of macro porous. The specific surface area of Fe/C particles was 381.42 m2/g, which was 2.8 times of that of AC powder (136.30 m2/g). AC particles had a large number of microporous and mesoporous structure and most of the Fe/C particles had mesoporous structure. The microporous AC had many adsorption sites and good removal effect on ClO4- (Wu et al., 2012). The specific surface area of ZVI particles was 22.73 m2/g and nearly had no suitable adsorption pore structure. When 60 mg AC, ZVI and Fe/C particle were individually added into vials which filled with 20 mL ClO4- (50 mg/L) for 3days, 14.35 ± 0.35% ClO4- was removed from solution in AC vial, 7.05 ± 0.65% was removed in Fe/C vial and only 1.65 ± 1.45% was removed from ZVI vial. The adsorption results were only related to the pristine materials. When these materials were used as the cathodes, adsorption could be affected by other parameters. The removals were much lower than the results obtained in MES cathode chambers. The removal caused by the adsorption structure of the electrode material accounted for only a part of the total removal. The adsorption removal of perchlorate in Fe/C and ZVI systems were much lower than that in AC systems.


Figure 2. Nitrogen adsorption desorption isotherm (A) and pore size distribution (B) of four cathode materials.

The removal of ClO4- was not only an adsorption process, but also a redox reaction process. It has been reported that ClO4- was adsorbed on the surface of iron material and then reduced to non-toxic Cl in the research about the electrochemical characteristics of perchlorate and iron group metals (Lang et al., 2005). In the Fe/C and ZVI cathode MES reactors, iron materials were used as the cathode materials, and ClO4- could be adsorbed to the cathode surface then transformed into other products under the reduction of iron materials. In iron containing systems, ClO4- could be reduced to Cl by Fe0 under anoxic conditions as ClO4- + 4Fe0 + 8H+ → 4Fe2+ + Cl + 4H2O (Im et al., 2011). Fe0 was oxidized to Fe2+ and then further oxidized into Fe3+. Therefore, in Fe/C and ZVI reactors, iron contained cathode were consumable. The removal caused by co-precipitate happened in iron contained cathode systems (Fe/C and ZVI reactors), but not in AC and CF reactors. Also, this process might be pH dependent. The generation of hydroxides (e.g., ferrihydrite with high surface sites) when basic pH excursion occurs in the cathode chamber likely induces the adsorption and/or co-precipitation of ClO4- in the Fe/C and ZVI reactors, which, however, might not be observed in the pure adsorption experiments. The reaction between Fe(0) and water would result in the formation of hydroxides with much lower surface sites.

The ion percentage contents of effluents in every reactor were analyzed when 100 Ω external resistance was loaded for 3 days (Figure 3). Part of ClO4- was reduced, and the products of ClO4- reduction were mainly chloride ion and an amount of other intermediate products (ClO3-, ClO2-, ClO). The total chlorine content was less than half of theoretical value, which implied that a part of ClO4- was not included in the measured effluent sample. This could be partly caused by the cathode material adsorption. In iron contained reactors, most of Fe(III) was in the form of hydroxide or oxide in alkaline cathode solution, which was normally positive charges and could co-precipitate negatively charged anions such as ClO4-, ClO3-, ClO2-, and Cl (Im et al., 2011). Therefore, part of chlorine related anions were wrapped in solid precipitation, which was attached to the cathode or filtrated by membrane filter before ion chromatograph injection. XPS analysis confirmed the existence of chloride on the surface of cathode. By comparing the fresh Fe/C particles (Fe/C particles) and used Fe/C carbon felt cathode (Fe/C cathode), the detailed XPS analysis indicated the existence of chloride after the Fe/C cathode was used in the ClO4- removal system (Figure 4).


Figure 3. The ion percentage content analysis of effluent in different MES reactors.


Figure 4. XPS analysis of used Fe/C cathode and fresh Fe/C particles: (A) Wide spectrum. (B) High-resolution Cl2p spectrum.

Perchlorate Reduction by the Cathode of MES

This research was operated in microbial electrochemical systems, and cathode potentials were higher than the anode potential by different degrees in different cathode reactors. Electrons of anode could be transferred to the cathode and ClO4- could be reduced directly by the cathode. Electrode potential and pH were measured at the end of cycle, which are shown in Figure 5. Anolyte pH (A-pH) in each reactor was basically stable at neutral condition as PBS was used in anode chamber. Catholyte pH (C-pH) was increased at the end of cycle. Anode potential (A-potential) was basically stable at the normal biofilm potential, while the cathode potential (C-potential) showed obvious difference, which was associated with the catholyte environment and the cathode materials. Fe/C cathode potential was −54.1 mV, but the ZVI cathode potential was −232.4 mV, which was only a little bit higher than the anode. Cathode potential was the reflection of redox ability, which was related to the base material and catholyte. The perchlorate removal could be affected by the cathode potential.


Figure 5. Electrode potential and pH in different reactors.

Coulombs and coulombic efficiency (CE = Qex/QCOD) of every reactor were calculated as Table 1. Fe/C and AC reactor had the highest coulombic efficiencies (over 32%). Coulombs that ClO4- reduction required was calculated based on the respective quantities of production ClO3-, ClO2-, and Cl. The number of Qex/Qp was from 5.92 to 24.35% (Table 1). The specific objective of this study was to compare the perchlorate removal and coulombs proportion provided by MES circuit (Qex/Qp) when different cathode materials were used in MESs. The terminal electron donor was organic substrate in anode chamber of MES, so the higher of the number of Qex/Qp, the more sustainability of the system. In an extremely ideal situation, when Qex/Qp is close to 100%, the cathode may be considered as virtually inexhaustible electron donor. In the present study, external circuit of Fe/C reactor had the biggest contribution to ClO4- reduction among all these reactors (24.35%), which number was more than 3 times higher than the smallest one (ZVI, 5.92%). The choice of cathode materials may affect the number of Qex/Qp significantly. Since the research was a preliminary research of perchlorate removal by Fe/C cathode in MESs, and external circuit coulombs functioned only a quarter of total reduction in current research, there is much room for improvement. Fe/C cathode may be more suitable for this system among the four kinds of materials and deserve more research. In previous literature, iron–carbon material have been proved to have synergistic adsorption and reduction abilities, which could be obtained by economic carbothermal reduction using only common sugar and ferrous sulfate as starting materials (Ai et al., 2016). The iron-carbon composites produced at low cost may have significant potential for the contaminant treatment or remediation. The iron contained in Fe/C electrode could be oxidized and influence the electrode repetitive use. After the Fe/C cathode MESs were operated for 6 continuous cycles at 100 Ω external resistance with the batch duration of 3 days, ClO4- removal was decreased to 58%. It indicated that the Fe/C electrode was consumable electrode, which should be replaced regularly, and electrode corrosion caused by the salt deposition may also have a role. Electrode stability and repeatability should be considered in future research.


Table 1. Coulombs and coulombic efficiency calculation.


Without additional energy input or PCRB inoculation, four kinds of chemical iron/carbon cathode in the dual-chambers MESs were used to degrade ClO4-. In iron containing reactors, the highest ClO4- removal rates of Fe/C, Fe0 systems were 18.96, 15.84 mg/L/day. In non-iron containing systems, the highest ClO4- removal rate of AC, CF systems were 19.78 and 14.37 mg/L/day under the condition of loading 100 Ω external resistance. Adsorption, co-precipitation and chemical reaction proceeded in these systems simultaneously. ClO4- removal was the combination result of electrode adsorption, ZVI reduction, iron co-precipitation and cathode reduction. Calculation results showed that the MESs cathode reduction was only partially responsible for ClO4- degradation, and that Fe/C had the highest coulombic efficiency (32.56%) and Qex/Qp (24.35%), which means coulombs proportion provided by MESs circuit was about a quarter of electrons needed in ClO4- reduction. AC was wonderful adsorption material and had highest adsorption effect and perchlorate removal rate, but Fe/C cathode MESs had the highest Qex/Qp. In this research, we did not just look for higher removal, but to find out suitable cathode materials. Fe/C cathode may be more suitable for MES system than other materials and deserve further research.

Author Contributions

QY conceived the experiments. FZ carried out the experiment. QY and FZ wrote the manuscript. JZ participated in the Fe/C material preparation. CG and ML contributed to the discussion.


This research was supported by the National Natural Science Foundation of China (51708087) and the Fundamental Research Funds for the Central Universities (DUT18JC41).

Conflict of Interest Statement

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.


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Keywords: microbial electrochemical systems, perchlorate removal, Fe/C, cathode, coulombic efficiency

Citation: Yang Q, Zhang F, Zhan J, Gao C and Liu M (2019) Perchlorate Removal in Microbial Electrochemical Systems With Iron/Carbon Electrodes. Front. Chem. 7:19. doi: 10.3389/fchem.2019.00019

Received: 31 October 2018; Accepted: 09 January 2019;
Published: 24 January 2019.

Edited by:

Jinxing Ma, University of New South Wales, Australia

Reviewed by:

Pierangela Cristiani, Ricerca Sul Sistema Energetico, Italy
S. Venkata Mohan, Indian Institute of Chemical Technology (CSIR), India

Copyright © 2019 Yang, Zhang, Zhan, Gao and Liu. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

*Correspondence: Qiao Yang,