Abstract
In recent years, carbon-based materials, particularly carbon nanotubes (CNTs), have gained intensive research attention in the fabrication of organic solar cells (OSCs) due to their outstanding physicochemical properties, low-cost, environmental friendliness and the natural abundance of carbon. In this regard, the low sheet resistance and high optical transmittance of CNTs enables their application as alternative anodes to the widely used indium tin oxide (ITO), which is toxic, expensive and scarce. Also, the synergy between the large specific surface area and high electrical conductivity of CNTs provides both large donor-acceptor interfaces and conductive interpenetrating networks for exciton dissociation and charge carrier transport. Furthermore, the facile tunability of the energy levels of CNTs provides proper energy level alignment between the active layer and electrodes for effective extraction and transportation of charge carriers. In addition, the hydrophobic nature and high thermal conductivity of CNTs enables them to form protective layers that improve the moisture and thermal stability of OSCs, thereby prolonging the devices’ lifetime. Recently, the introduction of CNTs into OSCs produced a substantial increase in efficiency from ∼0.68 to above 14.00%. Thus, further optimization of the optoelectronic properties of CNTs can conceivably help OSCs to compete with silicon solar cells that have been commercialized. Therefore, this study presents the recent breakthroughs in efficiency and stability of OSCs, achieved mainly over 2018–2021 by incorporating CNTs into electrodes, active layers and charge transport layers. The challenges, advantages and recommendations for the fabrication of low-cost, highly efficient and sustainable next-generation OSCs are also discussed, to open up avenues for commercialization.
Introduction
Recently, there has been a dramatic increase in the global demand for renewable and green energy sources due to the exhaustion and environmental issues associated with conventional energy sources, such as fossil fuels and nuclear energy (Rego de Vasconcelos and Lavoie, 2019; ; ; Subhan et al., 2020; Tiwari et al., 2020). In this regard, solar energy, a low-cost, renewable, naturally abundant and clean energy source, has attracted enormous research effort as a promising alternative to traditional energy sources (Subramanyam et al., 2019; Zhong et al., 2020; Rabaia et al., 2021). Among the new-generation photovoltaic devices that convert solar energy into electricity, organic solar cells (OSCs) are being widely investigated owing to their low production cost, facile fabrication procedure, abundance of raw materials, easy scalability, lightweight, excellent flexibility and environmentally friendly nature (; ; ; Shah et al., 2020; Shoyiga et al., 2020; Liu et al., 2021).
A typical OSC is composed of the electrodes (cathode and anode), charge transport layers (electron transport layer (ETL) and hole transport layer (HTL)), and the photoactive layer, assembled in the conventional or inverted configurations, as presented elsewhere (Muchuweni et al., 2020a). In an OSC, photons from incident solar radiation are transmitted through the substrate, bottom electrode and charge transport layer, so that they reach the photoactive layer, where they are absorbed by the donor material, in which excitons, i.e., strongly bound electron-hole pairs, are generated (; Ramasamy et al., 2019; Wang et al., 2020; ) and localized owing to the large exciton binding energy in the polymer matrix (). The photogenerated excitons subsequently diffuse within their limited diffusion distance to the interface between materials with dissimilar electron affinities and ionization potentials, i.e., between the donor-acceptor interface, where they are absolutely separated into free charge carriers after overcoming the binding energies (Tessema Mola et al., 2018). However, since the exciton diffusion length in OSCs is small, a bulk heterojunction (BHJ) should exist within the short diffusion distance so that excitons can always reach the donor-acceptor interface for charge separation to occur, and a continuous interpenetrating channel should exist for transporting charge carriers to the electrodes (; Ramasamy et al., 2019). Actually, the charge carriers are separated into electrons and holes in the acceptor’s lowest unoccupied molecular orbital (LUMO) and donor’s highest occupied molecular orbital (HOMO) levels, respectively, as illustrated in Figure 1. Hence, for the efficient transportation of electrons from the LUMO via the ETL to the cathode, the LUMO level of the acceptor should match well with the ETL’s work function (). Similarly, for the efficient transportation of holes through the HTL to the anode, the donor HOMO level should be well-matched with the HTL’s work function (). Thus, free electrons are transported to the cathode via the ETL, whereas holes are transported in the opposite direction to the anode via the HTL under internal electric fields, which lead to photocurrent generation (). Finally, the electrodes allow the flow of the photogenerated current to and from the external circuit so that the cell can power a given load.
FIGURE 1
Despite having a lower projected cost of < $0.07/Wp relative to < $0.35/Wp for commercially available silicon solar cells (Riede et al., 2021), the power conversion efficiency (PCE) of state-of-the-art OSCs (18–25%) (; PV-Magazine, 2020; Salim et al., 2020) is still lower than that of commercially available silicon-based solar cells (above 26%) (). In addition, when compared with silicon solar cells, OSCs suffer from poor long-term environmental stability, which limits their commercialization (; ; ; Wang et al., 2021). Hence, this has prompted significant research interest in developing highly efficient and sustainable devices through approaches, such as incorporating novel materials into the different components of OSCs, to overcome the limitations of the commonly used traditional materials.
In this respect, carbon-based materials, such as graphitic carbon nitride, carbon quantum dots, carbon nanotubes (CNTs) and graphene (; Nguyen et al., 2019; Ouyang, 2019; ; Pan et al., 2020; Qin et al., 2020; Subramanyam et al., 2020; Shin et al., 2021; Vercelli, 2021), have attracted considerable research attention due to their unique physicochemical properties, low-cost, natural abundance of carbon, non-toxicity and compatibility with large-scale solution synthesis (Delacou et al., 2017). Among these, CNTs are more appealing owing to their large specific surface area, tunable band gap, high optical transmittance in the visible region, competitive electrical conductivity, high charge carrier mobility, excellent flexibility and superior mechanical, thermal and chemical stability (; Oseni et al., 2018).
CNTs, one of the stiffest and strongest materials ever discovered, consist of a cylindrical nanostructure of hexagonally oriented carbon atoms as shown in Figure 2, and can be classified as either semiconducting or metallic depending on their length, diameter and arrangement of hexagonal rings (). Also, how graphene layers are wrapped to form a nanotubular morphology, i.e., the chirality of the tubes, significantly determines the electrical properties of the CNTs (). CNTs that consist of a single round roll of graphene with a typical diameter of around 0.4–10 nm are referred to as single-walled CNTs (SWCNTs), whereas those consisting of two or more rolled layers of graphene sheets with a typical diameter of 1.4–100 nm are called double-walled CNTs (DWCNTs) and multiwalled CNTs (MWCNTs), respectively (; ; Nguyen et al., 2019). Currently, SWCNTs have been relatively more studied than MWCNTs owing to the novel properties of SWCNTs, such as their band gap energy that can be tuned from 0 to ∼2 eV, thereby varying their electrical conductivity. In addition, the diameter of SWCNTs falls within the preferred range of up to 20 nm for OSC applications since the thickness of the organic layer in OSCs is typically up to 200 nm (). Hence, SWCNTs exhibit unusual properties of either semiconducting or metallic materials, whereas MWCNTs are zero band gap materials with metallic properties (Obaidullah et al., 2018; Ouyang, 2019).
FIGURE 2
CNTs have been prepared by means of several techniques, such as chemical vapour deposition (CVD), laser ablation and arc discharge (; ; Shen, 2021). Among these, CVD is more appealing owing to its potential for large-scale synthesis. Also, CNTs can be deposited onto various components of OSCs by using different techniques, such as spray coating, dip coating, spin coating, sputtering and CVD (). However, the insolubility in organic solvents, entanglement and poor alignment of CNTs, in addition to the presence of metal impurities, are the main limitations for the incorporation of CNTs into various layers of OSCs. These limitations cause unfavourable short-circuits, surface charge carrier trapping and reduction in charge carrier mobility, thereby increasing leakage current and recombination pathways (Oseni et al., 2018). Although sonication has been employed to disperse CNTs, it often causes them to break and alter their properties; hence, covalent and non-covalent functionalization have been developed in an attempt to improve the dispersibility of CNTs (Tasis et al., 2006; ; ). Among these functionalization techniques, covalent functionalization involves the use of chemical reactions to introduce various functional groups onto the surfaces of CNTs (Nan et al., 2016). Nonetheless, the harsh chemical reactions impair the π-bonds of CNTs and degrade the CNTs’ intrinsic electrical, mechanical and thermal properties (Nan et al., 2016).
On the other hand, non-covalent functionalization involves the adsorption of dispersants onto the surface of CNTs through non-covalent interactions, such as interactions between the π-electronic systems of CNTs and dispersants, which break the van der Waals forces between the individual CNTs, without any disruptions to the CNTs’ π-electron conjugated structure (). This, in turn, improves the interaction of CNTs with other constituent materials that make up the different components of OSCs, thereby increasing charge carrier mobility (; ). This also addresses the challenge of leakage current due to short-circuits that usually originate from the bundling of poorly dispersed CNTs. In addition, magnetic or electric fields may be applied, or the CNTs may be grown along a single direction to improve their alignment (), thereby minimizing undesirable short-circuits that usually emanate from poorly aligned CNTs, and facilitating the efficient transportation of charge carriers, which subsequently leads to a substantial improvement in device performance.
However, the PCE of CNT-based OSCs is still relatively lower than that of OSCs based on traditional materials; hence, the optoelectronic properties of CNTs need further optimization for them to produce devices that can compete with those based on their traditional counterparts. Also, recent applications of carbonaceous nanostructures, especially CNTs, to improve the efficiency and sustainability of BHJ-OSCs for possible commercialization are yet to be satisfactorily reported. Therefore, this review focuses on the recent applications of CNTs, mainly over 2018–2021, in the electrodes, active layers and charge transport layers of OSCs, to improve not only the PCE, but also to enhance the long-term operational stability, thereby paving the way for the commercial application of OSCs. In addition, the merits, limitations and outlook for the future fabrication of high performance and sustainable OSCs are discussed.
Transparent Conducting Electrode
The most widely used transparent conducting electrode is indium tin oxide (ITO) due to its high optical transparency and electrical conductivity (Zhang Y. et al., 2020; ), which facilitate the entrance of more light into the cell, and the efficient collection and transportation of photogenerated charge carriers to the external circuit. However, indium is an expensive and toxic rare earth metal, which limits the sustainability of ITO (Muchuweni et al., 2016a; Muchuweni et al., 2016b; Muchuweni et al., 2017a; Muchuweni et al., 2017b). Also, ITO is brittle; hence, not compatible with flexible substrates, and has instability issues in acidic and basic environments, which lead to device degradation (; Patil et al., 2021). In addition, good quality ITO is usually prepared using complicated, expensive and high-temperature vacuum-based processes (Lu et al., 2017; Muchuweni et al., 2020b).
Therefore, considerable effort has been exerted on developing alternative transparent conducting electrodes by using novel materials, such as metal grids (Mo et al., 2016; ), silver nanowires (AgNWs) (Sun et al., 2019; ), CNTs (Yu et al., 2016; ) and graphene (; ), owing to their competitive optoelectronic properties. Among these, CNTs are more appealing due to their low-cost, easy availability of raw materials, low-temperature solution processability, large specific area, flexibility, stability, and capability of offering a good balance between high optical transmittance in the visible region and low sheet resistance (Lu et al., 2017; Matsuo, 2021; Shen, 2021). In addition, the work function of CNTs is comparable to that of ITO, which reduces the energy barrier; hence, facilitating the efficient collection of photogenerated charge carriers at the electrode.
Although CNTs have been recently employed to replace or modify the commonly used ITO anode in conventional OSCs, relatively few or no detailed studies have reported their application as the cathode, mainly due to the relatively higher work function of CNTs, as compared with the low work function of the widely used ETLs, which increases the potential barrier, thereby limiting the collection of electrons at the cathode. Thus, for the cathode to efficiently collect and transport electrons, its work function should be relatively lower than that of the ETL (Muchuweni et al., 2020a); hence, making the high work function of CNTs not suitable for cathode applications. Therefore, this section only reviews the recent application of CNTs in the anode of BHJ-OSCs.
Anode
As mentioned earlier, CNTs have recently gained tremendous research attention as promising alternatives to the commonly used ITO bottom electrodes, i.e., anodes in conventional OSCs. Nevertheless, CNT-based electrodes still exhibit relatively higher sheet resistances of ∼100 Ω sq−1 at a transparency of 85% in the visible region when compared with the required sheet resistance of ∼10 Ω sq−1 at 85% transparency (Yang and Lee, 2020), thereby giving rise to devices with relatively low efficiency. Hence, as a future research direction, a substantial reduction in the sheet resistance of CNTs, while maintaining high optical transparency, is required.
On the other hand, the most commonly used anode materials in inverted OSCs, i.e., top electrodes, are the high work function metals, such as Ag or Au (). However, these metal electrodes are opaque and reflective. Moreover, they are usually deposited under high vacuum and temperature conditions using thermal evaporation, which is complicated and expensive, thereby limiting the facile fabrication of low-cost and sustainable devices (Zhang et al., 2018; ). In addition, Ag has stability issues, and Au is expensive (). Therefore, there has been significant research interest in developing alternative materials with comparable performance, of which CNTs are more attractive due to their low-cost, facile fabrication procedures, competitive optoelectronic properties and excellent stability.
In this respect, MWCNTs have been employed as anodes in inverted OSCs based on an ITO cathode, zinc oxide (ZnO) ETL, poly (3,4-ethylenedioxythiophene):poly (styrenesulfonate) (PEDOT:PSS) HTL and poly (3-hexylthiophene) [6,6]-phenyl-C61-butyric acid methyl ester (P3HT:PC61BM) active layer (), as illustrated in Figure 3A. The high optical transmittance of MWCNTs (85% for a single sheet) permitted the passage of more light to the active layer, which significantly improved photon harvesting; hence, promoting the generation of excitons. In addition, the low sheet resistance of MWCNTs (149 Ω sq−1) facilitated the efficient collection and transportation of holes from the HTL to the anode, thereby increasing the Jsc. This resulted in devices with an optimum PCE of 1.46%, which was comparable to 2.25% for the Ag anode-based reference cell. Interestingly, the MWCNT-based devices managed to retain above 80% of their original PCE after storage for 10 days under environmental conditions, and also managed to maintain their initial PCE, above 90%, after 100 bending cycles, demonstrating their superior long-term environmental stability and excellent flexibility. Recently, a relatively high PCE of 7% has been obtained after introducing Ag nanoparticles (NPs) into MWCNT-based anodes of inverted OSCs (Zhang et al., 2021), demonstrating the significance of nanocomposites towards enhancing the efficiency of devices. In similar studies, but with conventional OSCs based on MWCNTs (Mugadza et al., 2017) and DWCNTs (Zhang et al., 2018), as anodes, more stable devices with optimum PCEs of 0.68 and 1.71%, respectively, were fabricated. This demonstrates the ample potential of CNTs as low-cost alternative electrodes for the future fabrication of highly efficient, stable and flexible devices.
FIGURE 3
SWCNTs have also been employed as anodes in conventional OSCs with the SWCNTs/molybdenum trioxide (MoO3)/PEDOT:PSS/3,6-bis [5-(benzofuran-2-yl)thiophen-2-yl]-2,5-bis(2-ethylhexyl)pyrrolo [3,4-c]pyrrole-1,4-dione (DPP(TBFu)2):PCBM/lithium fluoride (LiF)/aluminium (Al) configuration, as illustrated in Figure 3B, which exhibited a best PCE of 1.9% (Delacou et al., 2017). However, this PCE was lower than 4.4% for the control devices based on ITO anodes, which was attributed to the lower Jsc of 3.16 mA cm−2 for the SWCNT-based devices, when compared with 9.38 mA cm−2 for the ITO reference devices. This was probably due to the relatively lower electrical conductivity of SWCNTs than that of ITO, emanating from the relatively higher series resistance of SWCNTs (40 Ω cm2) than 22 Ω cm2 for ITO. In addition, the SWCNT-based devices had a relatively lower shunt resistance of 2.2 × 104 Ω cm2, in comparison with 1.7 × 106 Ω cm2 for the ITO control devices, which indicated the presence of significant charge carrier recombination, resulting in a lower FF; and, hence, giving rise to poor device performance.
A further improvement was made by doping SWCNTs with Au, which reduced the sheet resistance from 182 Ω sq−1 at a transmittance of 85% for the pristine SWCNTs to 60 Ω sq−1 at 82% transmittance (). The resulting Au-SWCNTs were employed as anodes in conventional OSCs, which displayed the best PCE of 2.74%. This outperformed the pristine SWCNT-based device with a PCE of 2.52% and was comparable to 2.93% for the ITO reference device. The relatively poor performance of pristine SWCNT-based devices was attributed to their slightly low Voc, emanating from short-circuits due to protruding SWCNTs. Also, the relatively low optical transmittance of the as-prepared SWCNTs usually obstructs the passage of more light to the active layer, resulting in low photon absorption and poor exciton generation, which impair device performance. In addition, the relatively high sheet resistance of pristine SWCNTs often leads to high series resistance, which restricts the efficient flow of holes to the anode, thereby giving rise to a low Jsc, as shown in Figure 4, and hence results in low device efficiency.
FIGURE 4
In a similar study, SWCNTs were doped with tetrafluoroethylene-based fluoropolymer-copolymer sulfonic acid (TFES), trifluoromethanesulfonic acid (TFMS) and nitric acid (HNO3), and employed as anodes in conventional OSCs, which exhibited PCEs of 8.0, 8.3, and 8.5%, respectively (
Recently, nanocomposites of SWCNTs and AgNWs with a low sheet resistance of 50 Ω sq−1 and a high average optical transmittance of 94% in the visible region have also been used as anodes in conventional OSCs, which exhibited a maximum PCE of 2.21% (Yang and Lee, 2020). This outperformed the pristine AgNW-based devices with a PCE of 1.43%, mainly due to the relatively high sheet resistance of the pristine AgNWs of 154 Ω sq−1, giving rise to low electrical conductivity, and hence poor hole transport. Also, the root mean square surface roughness (Rrms) of 13.5 nm for the smooth SWCNT/AgNW composite electrode, which was relatively lower than 23.8 nm for the rough pristine AgNWs, resulted in a relatively high shunt resistance, thereby suppressing charge carrier recombination and leakage current when compared with pristine AgNWs that had a low shunt resistance; and hence, were prone to significant charge carrier recombination and leakage current, which subsequently reduce the device’s efficiency.
Table 1 summarizes the photovoltaic parameters of OSCs based on CNT anodes discussed in this work. Interestingly, the best PCE of 8.5% was obtained when HNO3-SWCNTs were used as the anode (
TABLE 1
| Anode | Voc (V) | Jsc (mA cm−2) | FF | PCE (%) | References |
|---|---|---|---|---|---|
| MWCNTs | 0.57 | 7.53 | 0.34 | 1.46 | |
| AgNPs/MWCNTs | 0.76 | 15.23 | 0.60 | 7.00 | Zhang et al. (2021) |
| MWCNTs | 0.17 | 15.62 | 0.26 | 0.68 | Mugadza et al. (2017) |
| DWCNTs | 0.50 | 10.90 | 0.32 | 1.71 | Zhang et al. (2018) |
| SWCNTs | 0.80 | 3.20 | 0.40 | 1.90 | Delacou et al. (2017) |
| SWCNTs | 0.58 | 10.40 | 0.42 | 2.52 | |
| Au-SWCNTs | 0.56 | 11.70 | 0.42 | 2.74 | |
| SWCNTs | 0.80 | 12.00 | 0.46 | 4.40 | |
| TFES-SWCNTs | 0.80 | 14.30 | 0.70 | 8.00 | |
| TFMS-SWCNTs | 0.81 | 14.10 | 0.73 | 8.30 | |
| HNO3-SWCNTs | 0.81 | 14.20 | 0.74 | 8.50 | |
| SWCNTs/AgNWs | 0.61 | 7.60 | 0.48 | 2.21 | Yang and Lee (2020) |
Photovoltaic parameters of OSCs employing CNT-based anodes.
Active Layer
The active layer of BHJ-OSCs is composed of an intimate blend of electron donor and acceptor materials, which does not only absorb light, generate excitons and provide multiple sites with large donor-acceptor interfacial area for effective dissociation of charge carriers, but also removes the requirement for long exciton diffusion lengths, and provides percolation pathways for efficient charge carrier transport (Oseni and Mola, 2017;
The most commonly used donor and acceptor materials are the p-type semiconducting polymer, P3HT, and fullerene, PCBM, respectively (
Being motivated by this, ZnO:SWCNTs have been incorporated into the polythieno [3,4-b]thiophene-co-benzodithiophene (PTB7):PCBM and P3HT:PCBM active layer blends of conventional BHJ-OSCs (Oseni et al., 2018), as illustrated in Figure 5A. Increasing the ZnO:SWCNT concentration to 6 wt% improved the generation of excitons and enhanced the interpenetrating networks for both hole and electron transport, which increased the Jsc and FF, resulting in relatively higher PCEs of 4.66 and 3.10% for the devices based on PTB7:PCBM:ZnO:SWCNTs and P3HT:PCBM:ZnO:SWCNTs, respectively, when compared with 2.76 and 1.92% for the pristine PTB7:PCBM and P3HT:PCBM devices, respectively. However, the introduction of excessive concentrations of ZnO:SWCNTs into the active layer led to a decrease in the Jsc and FF, probably due to the high series resistance and low shunt resistance, originating from the agglomeration and bundling of nanotubes, which produces charge carrier traps that prevent the smooth flow of charge carriers, resulting in high charge carrier recombination, as well as causing high leakage current due to short-circuits, thereby impairing device performance.
FIGURE 5

Schematic diagram of conventional BHJ-OSCs with (A) ZnO:SWCNTs and (B) SWCNTs in the active layers.
SWCNTs have also been incorporated into the P3HT:PCBM active layer blend of BHJ-OSCs (
A further improvement was made by introducing MWCNTs:rGO into the P3HT:PCBM active layer blend of BHJ-OSCs, which resulted in more stable devices with a relatively higher PCE of 4.13% when compared with 2.91% for the pristine P3HT:PCBM devices (Mahakul et al., 2019). This was ascribed to the introduction of MWCNTs:rGO as additives to P3HT:PCBM, which not only increased the optical absorbance and donor-acceptor interfacial area for effective photon harvesting, exciton generation and exciton dissociation, but also provided smooth conductive pathways for the efficient transportation of photogenerated charge carriers and acted as protective layers against air and moisture penetration; hence, improving device performance and stability.
MWCNTs have also been integrated with the P3HT:PCBM active layer blend of OSCs (
FIGURE 6

Schematic energy level diagram of the P3HT:PCBM:MWCNT active layer-based OSC.
Recently, MWCNTs grafted with poly (3-dodecylthiophene) (MWCNTs-graft-PDDT) were crystallized with P3HT (
Table 2 summarizes the photovoltaic parameters of OSCs with CNT-based active layers. From the reviewed reports, the highest PCE of 5.40% was observed in P3HT:PCBM:MWCNTs-graft-PDDT/P3HT active layer-based devices (
TABLE 2
| Active layer | Voc (V) | Jsc (mA cm−2) | FF | PCE (%) | References |
|---|---|---|---|---|---|
| P3HT:PCBM:ZnO:SWCNTs | 0.57 | 11.22 | 0.49 | 3.10 | Oseni et al. (2018) |
| PTB7:PCBM:ZnO:SWCNTs | 0.75 | 14.40 | 0.43 | 4.66 | Oseni et al. (2018) |
| P3HT:PCBM:SWCNTs | 0.55 | 7.34 | 0.55 | 2.20 | |
| P3HT:PCBM:acid-treated SWCNTs | 0.54 | 8.00 | 0.54 | 2.32 | |
| P3HT:PCBM:SWCNTs | 0.66 | 9.95 | 0.54 | 3.54 | |
| P3HT:PCBM:MWCNTs:rGO | 0.65 | 11.01 | 0.50 | 4.13 | Mahakul et al. (2019) |
| P3HT:PCBM:MWCNTs | 0.87 | 5.05 | 0.54 | 2.35 | |
| P3HT:PCBM:MWCNTs | 0.49 | 8.64 | 0.44 | 1.88 | |
| P3HT:PCBM:MWCNTs | 0.67 | 11.81 | 0.62 | 4.86 | Subramanyam et al. (2020) |
| P3HT:PCBM:MWCNTs | 0.61 | 8.18 | 0.42 | 2.13 | |
| P3HT:PCBM:MWCNTs-graft-P3HT | 0.61 | 11.99 | 0.56 | 4.11 | |
| P3HT:PCBM:MWCNTs-graft-PDDT/P3HT | 0.63 | 13.11 | 0.65 | 5.40 | |
| P3HT:PCBM:MWCNTs-graft-PDDT/P3HT | 0.62 | 11.25 | 0.60 | 4.18 | |
| P3HT:MWCNTs-graft-PDDT/P3HT | 0.63 | 9.69 | 0.52 | 3.17 | |
| P3HT:PCBM:MWCNTs/P3HT | 0.65 | 8.78 | 0.48 | 2.74 | |
| P3HT:MWCNTs/P3HT | 0.64 | 4.56 | 0.39 | 1.14 | |
| PBDT-TIPS-DTNT-DT:PCBM:MWCNTs/PBDT-TIPS-DTNT-DT | 0.69 | 10.17 | 0.58 | 4.07 | |
| PBDT-TIPS-DTNT-DT:PCBM:MWCNTs-graft-PDDT/PBDT-TIPS-DTNT-DT | 0.68 | 9.51 | 0.57 | 3.69 |
Photovoltaic parameters of OSCs employing CNT-based active layers.
Charge Transport Layer
The extraction and transportation of charge carriers from the active layer to the electrodes of OSCs have been significantly improved by introducing charge transport layers that reduce the energy barrier and prevent the direct contact between the active layer and electrodes for the effective extraction and transportation of charge carriers and suppression of recombination (
Hole Transport Layer
HTLs are high work function p-type materials that are responsible for reducing the potential barrier and providing an Ohmic contact at the active layer-anode interface, which improves the extraction and transportation of holes from the active layer to the anode, while selectively blocking electron transport, thereby suppressing charge carrier recombination (
Although inorganic metal oxides have been proposed as potential alternatives to PEDOT:PSS due to their excellent hole collection property, suitable work function, electron-blocking capability and superior stability, their use has been limited by their requirement for high-vacuum and high-temperature deposition equipment (Ricciardulli et al., 2017), which is expensive and complicated to use, incompatible with flexible substrates, and consumes more energy (Zhang et al., 2019; Xu et al., 2020). Hence, to overcome the aforementioned drawbacks, CNTs have been recently reported as one of the most promising alternative HTL materials, capable of modifying or replacing PEDOT:PSS, due to their ballistic charge transport capability, high electrical conductivity, high optical transmittance in the visible range, excellent stability, high flexibility, and solution processability (Subramanyam et al., 2020).
Inspired by this, ZnO-doped SWCNTs (ZnO:SWCNTs) have been incorporated into PEDOT:PSS and used as a composite HTL in BHJ-OSCs, resulting in devices with a relatively higher PCE of 4.1% when compared with the pristine PEDOT:PSS reference device that had a PCE of 1.9% (Mbuyise et al., 2017). This was attributed to the high optical transmittance of the ZnO:SWCNTs/PEDOT:PSS HTL in the visible region, as shown in Figure 7, which allowed the passage of more light to the active layer, thereby facilitating significant photon harvesting, leading to effective exciton generation. In addition, the ZnO:SWCNTs reduced the potential barrier between the P3HT:PCBM active layer and the ITO anode, which enhanced the extraction and mobility of holes, and provided better interfacial contact, which lowered the series resistance and facilitated the efficient collection of holes at the ITO anode, resulting in an enhanced Jsc. Also, the devices with ZnO:SWCNTs loading of 2.5, 5.0, and 10.0 wt% managed to retain 84, 51, and 83% of their original PCE, respectively, after being stored at 100°C without encapsulation in a nitrogen atmosphere, demonstrating their excellent stability.
FIGURE 7

The optical transmittance spectra of ZnO:SWCNTs/PEDOT:PSS, ZnO:SWCNTs and PEDOT:PSS films on ITO-coated glass substrates. Adapted with permission (Mbuyise et al., 2017). Copyright 2017, Elsevier.
In another study, acid-treated SWCNTs have been integrated with P3HT and the resulting hybrids were incorporated into the PEDOT:PSS HTLs of BHJ-OSCs (
FIGURE 8

(A) Schematic diagram of the PEDOT:PSS/SWCNTs:P3HT-based BHJ-OSC, and (B) energy level diagram of the bf-MWCNTs/PEDOT:PSS HTL-based OSC with the poly [N-9′-heptadecanyl-2,7-carbazole-alt-5,5-(4′,7′-di-2-thienyl-2′,1′,3′-benzothiadiazole)] (PCDTBT):PCBM active layer blend.
Boronic acid-functionalized MWCNTs (bf-MWCNTs) have also been incorporated into PEDOT:PSS and used as a composite HTL in OSCs (
Also, the suitable work function of amino-functionalized MWCNTs (af-MWCNTs) of 5.22 eV enabled them to be used as HTLs in BHJ-OSCs to provide proper energy level alignment between the donor HOMO level (5.5 eV) and the work function of ITO (4.7 eV) (Zhang et al., 2019), which enhanced hole extraction and transport. In addition, the af-MWCNT-based devices exhibited a relatively lower series resistance (5.95 Ω cm2) and a higher shunt resistance (606.04 Ω cm2), when compared with 7.58 and 373.89 Ω cm2, respectively, for the control device based on carboxylated MWCNTs (c-MWCNTs). This indicated the presence of a smaller leakage current and lower charge carrier recombination rate in the OSCs with af-MWCNT HTLs, which improved their electrical conductivity, and hence increased their Jsc as illustrated in Figure 9, resulting in an optimum PCE of 6.97%, which outperformed the c-MWCNTs control device that had a PCE of 5.74%.
FIGURE 9

J-V characteristics of OSCs based on af-MWCNTs and c-MWCNTs. Adapted with permission (Zhang et al., 2019). Copyright 2019, Elsevier.
MWCNTs have also been integrated with poly (3-thiophene ethanol) (P3ThEt)-graft-PANI, and the resulting nanocomposites were used as HTLs in OSCs, which exhibited a relatively higher PCE of 5.30% when compared with 2.94 and 2.18% for the devices based on pristine MWCNTs and PEDOT:PSS, respectively (Sorkhishams et al., 2019). This was ascribed to the high optical transmittance (85–89%) of the MWCNTs/P3ThEt-graft-PANI HTL, which allowed more light to reach the active layer for effective exciton generation. In addition, the interpenetrated conductive networks formed by the MWCNTs/P3ThEt-graft-PANI nanocomposite facilitated the efficient transportation of photogenerated holes from the active layer to the anode. Also, the low Rrms of the smooth MWCNTs/P3ThEt-graft-PANI films resulted in a low series resistance and a high shunt resistance, which increased the electrical conductivity, reduced the leakage current and suppressed the recombination of charge carriers, thereby increasing the Jsc and FF, and subsequently increasing the device’s efficiency. Interestingly, the MWCNTs/P3ThEt-graft-PANI-based devices managed to retain above 75% of their initial PCE after storage for 30 days when compared with ∼23 and 60% for the pristine PEDOT:PSS and MWCNT-based devices, demonstrating their superior long-term stability.
Recently, the introduction of CNTs into PEDOT:PSS led to the formation of highly conducting interpenetrating networks throughout the HTL composite, which enhanced the transportation of holes, resulting in OSCs with relatively higher PCEs of 2.82 (Subramanyam et al., 2019), 3.76 (Subramanyam et al., 2020), and 6.44% (Oyeshola et al., 2020), when compared with the pristine PEDOT:PSS control devices. In addition, the chemical inertness of CNTs prevented the penetration of moisture and oxygen to the active layer, which significantly reduced the rapid degradation of materials. This enhanced the long-term stability of the CNTs/PEDOT:PSS-based devices when compared with the pristine PEDOT:PSS devices, which displayed a rapid drop in efficiency under the same environmental conditions due to the hygroscopic and acidic nature of PEDOT:PSS.
The photovoltaic parameters of OSCs with CNT-based HTLs, discussed in this work, are summarized in Table 3. Among these, the best PCE of 14.60% was obtained in more stable devices with uSWCNTs/PEDOT:PSS HTLs (Zhang W. et al., 2020). Hence, as a future research direction, the integration of CNTs with the conventional PEDOT:PSS HTL is envisaged to result in devices with excellent performance and stability, which is a significant step towards commercialization.
TABLE 3
| HTL | Voc (V) | Jsc (mA cm−2) | FF | PCE (%) | References |
|---|---|---|---|---|---|
| ZnO:SWCNTs/PEDOT:PSS | 0.53 | 14.00 | 0.55 | 4.10 | Mbuyise et al. (2017) |
| PEDOT:PSS/acid-treated SWCNTs:P3HT | 0.55 | 8.48 | 0.54 | 2.52 | |
| PEDOT:PSS/SWCNTs:P3HT | 0.53 | 8.70 | 0.55 | 2.52 | |
| uSWCNTs/PEDOT:PSS | 0.85 | 23.39 | 0.73 | 14.60 | Zhang W. et al. (2020) |
| uSWCNTs | 0.51 | 21.50 | 0.54 | 5.93 | Zhang W. et al. (2020) |
| MWCNTs | 0.87 | 11.73 | 0.62 | 6.33 | |
| bf-MWCNTs | 0.88 | 12.51 | 0.63 | 6.95 | |
| af-MWCNTs | 0.87 | 12.65 | 0.64 | 6.97 | Zhang et al. (2019) |
| c-MWCNTs | 0.84 | 11.23 | 0.61 | 5.74 | Zhang et al. (2019) |
| MWCNTs/P3ThEt-graft-PANI | 0.68 | 12.85 | 0.61 | 5.30 | Sorkhishams et al. (2019) |
| MWCNTs | 0.63 | 9.42 | 0.50 | 2.94 | Sorkhishams et al. (2019) |
| CNTs/PEDOT:PSS | 0.65 | 9.86 | 0.44 | 2.82 | Subramanyam et al. (2019) |
| CNTs/PEDOT:PSS | 0.66 | 10.83 | 0.53 | 3.76 | Subramanyam et al. (2020) |
| CNTs/PEDOT:PSS | 0.72 | 11.02 | 0.72 | 6.44 | Oyeshola et al. (2020) |
Photovoltaic parameters of OSCs employing CNT-based HTLs.
Electron Transport Layer
ETLs are low work function n-type materials that reduce the energy barrier between the LUMO level of the electron acceptor and work function of the cathode; hence, they provide an Ohmic contact at the interface between the active layer and cathode (
An assortment of ETL materials, including low work function metals or related salts, e.g., Ca (
In this regard, CNT-Au nanocomposites have been incorporated into ZnO NPs and employed as hybrid ETLs in OSCs (
FIGURE 10

(A) Schematic diagram of a conventional BHJ-OSC with a ZnO:CNTs-Au composite ETL and (B) SEM micrograph of the CNTs-Au film. Adapted with permission (
Recently, alcohol-soluble polyfluorene (ASP)-wrapped SWCNTs have been incorporated into ZnO NPs and employed as composite ETLs in OSCs (
FIGURE 11

AFM micrographs of (A) pristine ZnO NPs and (B) ASP-SWCNTs on ZnO NPs. Adapted with permission (
The photovoltaic parameters of OSCs with CNT-based ETLs, discussed in this study, are summarized in Table 4. From these, the highest PCE of 14.37% was achieved by OSCs with the ZnO:ASP-SWCNTs ETL (
TABLE 4
| ETL | Voc (V) | Jsc (mA cm−2) | FF | PCE (%) | References |
|---|---|---|---|---|---|
| ZnO:CNTs | 0.72 | 16.37 | 0.64 | 7.60 | |
| ZnO:CNTs-Au | 0.72 | 16.81 | 0.65 | 7.90 | |
| ZnO:CNTs-Au | 0.80 | 18.37 | 0.72 | 10.49 | |
| ZnO:ASP-SWCNTs | 0.80 | 17.72 | 0.66 | 9.45 | |
| ZnO:ASP-SWCNTs | 0.87 | 24.88 | 0.66 | 14.37 |
Photovoltaic parameters of OSCs employing CNT-based ETLs.
Conclusion and Outlook
This review has presented the recent trends in the application of CNTs in electrodes, active layers and charge transport layers of OSCs, in response to the increasing demand to develop alternative materials that can replace or modify the traditional materials, which are currently producing devices with relatively low PCE and poor long-term stability. Among the possible alternatives, carbon-based materials, especially CNTs, are more appealing due to their solution processability, non-toxicity, the natural abundance of carbon, low-cost, competitive optoelectronic properties and excellent stability. However, the efficiency of CNT-based OSCs is still relatively lower than that of the state-of-the-art OSCs fabricated with traditional materials due to drawbacks, such as the relatively low visible region optical transparency of CNT-based electrodes and charge transport layers, which limit the passage of incoming photons to the active layer, thereby reducing the exciton generation rate, and hence lowering the photogeneration of current. In addition, the sheet resistance of CNT-based electrodes is relatively higher than that of commonly used ITO electrodes. This limits the efficient collection and transfer of photogenerated current from the charge transport layers to the external circuit, thereby impairing device performance. Nonetheless, the tunable band gap of CNTs, in addition to selective charge carrier transportation and blocking capabilities of CNT-based charge transport layers, enable the provision of an Ohmic contact at the photoactive layer-electrode interface, thereby improving charge carrier extraction and mobility, which increases the efficiency of devices. Also, the hydrophobic nature of CNTs helps to prevent the diffusion of moisture and air into the photoactive layer, which protects the photoactive layer materials from degradation, thereby enhancing the stability of OSCs. Furthermore, the large specific surface area of CNTs provides a large interfacial area between the donor and acceptor, which enhances exciton dissociation, in addition to the highly conductive CNT interpenetrating network, which improves the transfer of electrons and holes to their respective electrodes before recombination, thereby improving device performance. Therefore, as a future research direction, optimization of the optoelectronic properties of CNTs via approaches, such as chemical doping and formation of nanocomposites, is envisaged to pave the way for the commercialization of CNT-based OSCs through the fabrication of highly efficient, sustainable and cost-effective devices.
Statements
Author contributions
EM and ETM were involved in the study and the design of the first draft of the review and provided revisions to the manuscript. BM and VN, through the university, provided the funding for this project. They also assisted in structuring/designing the manuscript, providing ideas, some literature background, and proofreading the article on progressive revisions and versions to the final manuscript draft. VN is the corresponding author.
Acknowledgments
The authors are grateful to the College of Agriculture, Engineering and Science, University of KwaZulu-Natal (UKZN), for funding this work. Also, thanks to the UKZN Nanotechnology Platform, Eskom Tertiary Education Support Programme (TESP), National Research Foundation (NRF) of South Africa and Global Challenges Research Fund (GCRF) for supporting this work.
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Publisher’s note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
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Summary
Keywords
carbon nanotubes, organic solar cells, photoactive layer, hole transport layer, electron transport layer
Citation
Muchuweni E, Mombeshora ET, Martincigh BS and Nyamori VO (2022) Recent Applications of Carbon Nanotubes in Organic Solar Cells. Front. Chem. 9:733552. doi: 10.3389/fchem.2021.733552
Received
01 July 2021
Accepted
13 December 2021
Published
06 January 2022
Volume
9 - 2021
Edited by
Neil Coville, University of the Witwatersrand, South Africa
Reviewed by
Aniruddha Pramod Kulkarni, Commonwealth Scientific and Industrial Research Organisation (CSIRO), Australia
Zivayi Chiguvare, University of Namibia, Namibia
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© 2022 Muchuweni, Mombeshora, Martincigh and Nyamori.
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*Correspondence: Vincent O. Nyamori, nyamori@ukzn.ac.za
† On leave from Department of Engineering and Physics, Bindura University of Science Education, Bindura, Zimbabwe
This article was submitted to Electrochemistry, a section of the journal Frontiers in Chemistry
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