Abstract
This article presents a review of recent uses of Au-carbide interfaces as catalysts for C1 Chemistry (CO oxidation, low-temperature water-gas shift, and CO2 hydrogenation). The results of density-functional calculations and photoemission point to important electronic perturbations when small two-dimensional clusters of gold are bounded to the (001) surface of various transition metal carbides (TiC, ZrC, VC, Ta C, and δ-MoC). On these surfaces, the C sites exhibited strong interactions with the gold clusters. On the carbide surfaces, the Au interacts stronger than on oxides opening the door for strong metal-support interactions. So far, most of the experimental studies with well-defined systems have been focused on the Au/TiC, Au/δ-MoC, and Au/β-Mo2C interfaces. Au/TiC and Au/δ-MoC are active and stable catalysts for the low-temperature water-gas shift reaction and for the hydrogenation of CO2 to methanol or CO. Variations in the behavior of the Au/δ-MoC and Au/β-Mo2C systems clearly show the strong effect of the metal/carbon ratio on the performance of the carbide catalysts. This parameter substantially impacts the chemical behavior of the carbide and its interaction with supported metals, up to the point of modifying the reaction rate and mechanism of C1 processes.
Introduction
In the last 15 years, several studies have shown that Au nanoparticles dispersed on carbide surfaces can be very active as catalysts for process related to C1 chemistry such as the oxidation of carbon monoxide (CO + 0.5O2 → CO2) (Ono et al., ; Rodriguez et al., ), the water-gas shift reaction (CO + H2O → H2 + CO2) (Rodriguez et al., ; Posada-Perez et al., ; Yao et al., ), and the hydrogenation of carbon dioxide to methanol (CO2 + 3H2 → CH3OH + H2O) (Vidal et al., ; Rodriguez et al., ; Posada-Pérez et al., ). It is quite interesting that Au is activated by bonding interactions with carbide substrates. For many years, a lot of attention has been focused on examining the properties of Au in contact with different types of oxide supports (Al2O3, MgO, CeO2, TiO2, InO2, ZrO2, CrOx, MnOx, Fe2O3) (Haruta, ; Fu et al., ; Campbell, ; Zhang et al., ; Yang et al., ; Gu et al., ). Bulk metallic Au displays a low reactivity as a consequence of combining a deep-lying valence d band and very diffuse valence s, p orbitals (Hammer and Nørskov, ). In the literature, the activation of supported gold has been explained using several models: From special chemical properties resulting from the limited size of the active gold particles (usually <5 nm), to the effects of charge transfer between the oxide and gold. What happens when gold is dispersed on a substrate which has physical and chemical properties different from those typical of an oxide? The carbides of the early-transition metals have a much lower ionicity than typical oxides and exhibit, in many aspects, a chemical behavior similar to that of noble metals (Hwu and Chen, ).
The inclusion of C into the lattice of an early-transition metal modifies the chemical reactivity of the system through ensemble and ligand effects (Liu and Rodriguez, ; Hwu and Chen, ; Rodriguez and Illas, ). After forming a compound, the presence of the carbon atoms in the lattice puts a limit in the total number of metal atoms that can be present in a surface of a metal carbide (ensemble effect). Furthermore, the formation of metal-carbon bonds perturbs the electronic properties of the metal (reduction in its density of states near the Fermi level; a net metal → carbon charge transfer) (Liu and Rodriguez, ; Hwu and Chen, ), making it less chemically active (ligand effect) and a better catalyst according to the Sabatier's principle (Liu and Rodriguez, ). The electron-rich carbon atoms present in carbide surfaces interact well with Au adatoms (Rodriguez and Illas, ). A charge polarization induced by Au↔C interactions (Figure 1) produces systems which exhibit a chemical activity much larger than those found after the deposition of gold on surfaces of oxides (Rodriguez and Illas, ).
Figure 1
In this article, a short review on the uses Au-carbide interfaces in C1 catalysis is presented. The text is organized as follows. The next section describes studies dealing with CO oxidation (Ono et al.,
CO Oxidation
Roldan-Cuenya et al. studied the growth mode of Au on TiC films using scanning microscopy (STM) (Naitabdi et al.,
Nanoparticles of gold dispersed on TiC films and TiC(001) oxidize carbon monoxide (2CO + O2 → 2CO2) at temperatures below 200 K (Ono et al.,
Figure 2

Results of XPS, O 1s (top panel) and Au 4f regions (bottom panel), collected after dosing O2 to a TiC(001) substrate with 0.2 ML of gold. The initial dosing of molecular O2 was done at 150 K. Then, the O2/Au/TiC(001) surface was annealed to 250 and 350 K. Reproduced with permission from Rodriguez et al. (
Water-gas Shift Reaction
Gold nanoparticles dispersed on TiC, MoC, and Mo2C display high activity for the low temperature water-gas shift (LT-WGS) reaction (Rodriguez et al.,
Figure 3

Calculated electron densities for a Au4 cluster on different carbide substrates. Reproduced with permission from Florez et al. (
The WGS activity for plain TiC(001) and Au/TiC(001) systems with a broad set of gold coverages is shown in Figure 4 (Rodriguez et al.,
Figure 4

Catalytic activity for the LT-WGS on Au/TiC(001) and Au/TiO2(110) surfaces as a function of Au coverage. T = 450 K, 10 Torr of H2O and 20 Torr of CO. Reproduced with permission from Rodriguez et al. (
In Figure 4, the WGS activity of Au/TiC(001) and Au/TiO2(110) catalysts with similar amounts of the admetal is compared (Rodriguez et al.,
Figure 5

Arrhenius plots for the LT-WGS reaction over copper, Au/oxide and Au/carbide surfaces. Reaction conditions: 10 Torr of H2O and 20 Torr of CO. Data taken from Si et al. (
DF calculations were used to determine the corresponding reaction profiles for the WGS on clean TiC(001) and a Au/TiC(001) catalyst, see Figure 6 (Rodriguez et al.,
Figure 6

Calculated reaction profiles for the water-gas shift reaction on TiC(001) and Au/TiC(001). The structures for the different intermediates and transition states (A-L) are displayed in Figure 7. Reproduced with permission from Rodriguez et al. (
Figure 7

Calculated structures for different intermediates of the WTS reaction on Au/TiC(001). The labels refer to specify states in Figure 6. Reproduced with permission from Rodriguez et al. (
The deposition of gold on different surfaces of molybdenum carbide also produces excellent catalysts for the LT-WGS reaction (Posada-Perez et al.,
Figure 8

Results of XPS collected after dosing 50 langmuir (L) of water at 300 K to δ-MoC and Au/δ-MoC surfaces. Top: Amount of OH seen in the O 1s region. Bottom: Corresponding binding shift in the Au 4f7/2 binding energy. Reproduced with permission from Posada-Perez et al. (
Figure 9 compares the stability of Au/MC and Au/Mo2C(001) catalysts (Posada-Perez et al.,
Figure 9

Effect of time on the water-gas shift activity of Au/δ-MoC and Au/β-Mo2C(001) surfaces. Initially, 0.15 ML of Au were deposited on the carbide substrates and the obtained catalysts were exposed to 20 Torr of CO and 10 Torr of H2O at 435 K. For the Au/δ-MoC system, the coverage of oxygen found after reaction with XPS remained constant (~0.25 ML). Such was not the case for the Au/Mo2C(001) system, where a substantial coverage of oxygen was always present (>0.5 ML) and rised with time causing the deactivation of the system. Reproduced with permission from Posada-Perez et al. (
A novel synthetic procedure was used to synthesize atomic-layered Au clusters on a α-MoC substrate (Yao et al.,
Results of ambient-pressure XPS showed dissociation of H2O over the α-MoC component at room temperature, while the CO was bound to adjacent gold sites. This CO readily reacted with the surface OH groups formed from water, leading to a large LT-WGS activity (390–476 K temperature range) (Yao et al.,
Figure 10

In situ time-resolved X-ray diffraction patterns collected for a (2%)Au/α-MoC powder catalyst at various temperatures under normal WGS reaction conditions (wavelength, 0.3196 Å). In the middle panel, the rainbow color scheme varies from no signal (blue) to very intense diffraction peaks (red). The crystal structures of α-MoC and MoO2 are shown on the right side of the figure as ball-and-stick drawings (red, O; purple, Mo; black, C). Reproduced with permission from Yao et al. (
CO2 Hydrogenation to Methanol and CO
Carbon dioxide does not interact with gold at all, but when nanoparticles of the noble metal are deposited on surfaces of carbides, one obtains very good catalysts for the conversion of CO2 to methanol or CO (Vidal et al.,
Figure 11 shows results of DF calculations for the bonding geometry of the CO2 molecule on plain TiC(001) (Vidal et al.,
Figure 11

Adsorption geometries obtained with DF calculations for CO2 on TiC(001) and Au4/TiC(001) surfaces. Reproduced with permission from Vidal et al. (
The trends observed in theoretical studies (Yang et al.,
The hydrogenation of CO2 on Au/TiC(001) and Au/MoC yields CO, the main reaction product, and methanol (Vidal et al.,
Figure 12

Rate for the yield of CO during the hydrogenation of CO2 on a series of Au/TiC(001) surfaces. T = 550 K, PCO2 = 0.5 atm, PH2 = 4.5 atm. Reproduced with permission from Posada-Pérez et al. (
Figure 13 displays Arrhenius plots for the generation of CH3OH on Au/TiC(001) and Au/MoC (Vidal et al.,
Figure 13

Arrhenius plots for the generation of CH3OH through CO2 hydrogenation on a several Au-containing catalysts. Initially, 0.2 ML of gold were deposited on MoC and TiC(001). In a batch reactor, both catalysts were exposed to 0.049 MPa (0.5 atm) of CO2 and 0.441 MPa (4.5 atm) of H2 at temperatures of 600, 575, 550, 525, and 500 K. Reproduced with permission from Posada-Pérez et al. (
Table 1
| Catalyst | CO, RWGS | CH3OH synthesis |
|---|---|---|
| Au/δ-MoC | 10 | 12 |
| Au/TiC(001) | 14 | 13 |
| δ-MoC | 18 | 17 |
| TiC(001) | 19 | 21 |
| Cu/ZnO(000i) | 14 | 16 |
| Cu(111) | 22 | 25 |
Apparent activation energies for CO2 hydrogenation on a series of (in kcal/mol)a.
From Posada-Pérez et al. (
After reaction, the existence of a minor coverage of oxygen (~0.1 ML) was detected with XPS over the TiC(001) and MoC substrates (Vidal et al.,
Figure 14

Top: Coverages of O measured with XPS for Au/β-Mo2C(001) and Au/δ-MoC catalysts (θAu ~0.2 ML) as a function of time under constant CO2 hydrogenation conditions. Bottom: Corresponding rate of CO generation over the Au/β-Mo2C(001) and Au/δ-MoC catalysts as a function of time maintaining the same reaction mixture. In a batch reactor, both catalysts were exposed to 0.049 MPa (0.5 atm) of CO2 and 0.441 MPa (4.5 atm) of H2 at a temperature of 550 K. Reproduced with permission from Posada-Pérez et al. (
Conclusion and Future Work
The experimental and theoretical results discussed above show that the electronic perturbations induced by the bonding of Au to a metal carbide have a strong impact on the performance of the noble metal in reactions associated with C1 catalysis such as the oxidation of CO, the production of hydrogen via the water-gas shift and the hydrogenation of CO2. On the carbide surfaces, the Au interacts stronger than on oxides opening the door for strong metal-support interactions.
So far, the experimental studies have been focused on a few reactions for Au particles supported on MoC and TiC. After studying the interaction of gold and several metal carbides with DF-based methods (Rodriguez and Illas,
Statements
Author contributions
The author confirms being the sole contributor of this work and has approved it for publication.
Funding
JR was funded by the US Department of Energy.
Acknowledgments
The author is grateful to several coworkers at BNL (Ping Liu, Dario Stacchiola, Sanjaya Senanayake, J. Chen), the Universidad Central de Venezuela (J. Evans, P.J. Ramirez), the University of Barcelona (F. Illas, F. Viñes), the Tokyo Institute of Technology (K. Nakamura), and Peking University (D. Ma, S. Yao) for thought-provoking discussions about the properties of gold-carbide interfaces. The research carried out at BNL was supported by the US Department of Energy, Chemical Sciences Division under Contract No. DE-SC0012704.
Conflict of interest
The author declares that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
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Summary
Keywords
gold, metal carbides, C1 chemistry, water-gas shift reaction, CO2 hydrogenation
Citation
Rodriguez JA (2020) Activation of Gold on Metal Carbides: Novel Catalysts for C1 Chemistry. Front. Chem. 7:875. doi: 10.3389/fchem.2019.00875
Received
11 November 2019
Accepted
04 December 2019
Published
08 January 2020
Volume
7 - 2019
Edited by
Tomas Ramirez Reina, University of Surrey, United Kingdom
Reviewed by
Miguel Angel Centeno, Instituto de Ciencia de Materiales de Sevilla (ICMS), Spain; Tatyana Todorova Tabakova, Institute of Catalysis (BAS), Bulgaria
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© 2020 Rodriguez.
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*Correspondence: José A. Rodriguez rodrigez@bnl.gov
This article was submitted to Catalysis and Photocatalysis, a section of the journal Frontiers in Chemistry
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