Abstract
Droplet-based microfluidics has been widely applied in enzyme directed evolution (DE), in either cell or cell-free system, due to its low cost and high throughput. As the isolation principles are based on the labeled or label-free characteristics in the droplets, sorting method contributes mostly to the efficiency of the whole system. Fluorescence-activated droplet sorting (FADS) is the mostly applied labeled method but faces challenges of target enzyme scope. Label-free sorting methods show potential to greatly broaden the microfluidic application range. Here, we review the developments of droplet sorting methods through a comprehensive literature survey, including labeled detections [FADS and absorbance-activated droplet sorting (AADS)] and label-free detections [electrochemical-based droplet sorting (ECDS), mass-activated droplet sorting (MADS), Raman-activated droplet sorting (RADS), and nuclear magnetic resonance-based droplet sorting (NMR-DS)]. We highlight recent cases in the last 5 years in which novel enzymes or highly efficient variants are generated by microfluidic DE. In addition, the advantages and challenges of different sorting methods are briefly discussed to provide an outlook for future applications in enzyme DE.
Introduction
Nature itself is a great reservoir of various enzymes whose catalysis of substrates makes life and industry possible. Many ancestral enzymes have low catalytic efficiency and low specificity but might go through rounds of mutations and natural selection toward more specific and efficient variants. This process might take millions of years, which is part of natural evolution. Over the recent two decades, scientists are trying to mimic natural selection conditions in the laboratories and accelerate the selection toward desirable properties, which is called directed evolution (DE). The whole process starts from a mutant library of one existing enzyme, or de novo synthetic enzyme; and the mutant library could be generated by rational/semi-rational design or random mutagenesis. The variants are expressed in vivo/in vitro or in cell-free system and then selected for improved properties. An effective assay requires tight linkage of genotype and phenotype, so that promising variants could be subjected to further cycles of optimization (Zeymer and Hilvert, 2018).
High-throughput screening (HTS) is commonly defined as screening no <100,000 samples per day (Attene-Ramos et al., ), which equals to 1.16 test per second, i.e., 1.16 Hz. Traditional HTS is performed with microliter plates (MTPs) in 96-, 384-, or 1,536-well formats and agar plates whose throughput is ~104 variants with manual operation or ~106 variants with robots per day (Markel et al., 2020). While libraries of 1010 variants could be easily generated by error-prone PCR (You and Percival Zhang, 2012), traditional screening process is still time-consuming and labor-intensive. Automated fluorescence measurement and robotic colony picking lighten the tedious screening workload, but the physical and material constraints associated with spatial separation inherently limit throughput (Packer and Liu, 2015) and always come with significantly increased reagent consumption (Martis et al., 2011). The developments of microfluidics with integrated droplet generation, droplet manipulation, and screening modules make automation possible for the whole enzyme screening process. By inputting a library of enzyme variants, researchers could collect outputs of desired ones from up to 108 candidates per day, while consuming 106-fold less sample volume (Vallejo et al., 2019).
In a typical microfluidic droplet workflow (Figure 1) for enzyme DE, a single cell from the mutant enzyme-expression library is encapsulated in a water-in-oil (w/o) droplet with their substrates. The droplets could be incubated for a specific time for the enzyme to fully react with the substrate. Both on-chip and off-chip incubations are possible. If the enzymes are expressed in vivo, cell lysis buffer will also be encapsulated into the droplet in the droplet generation step. Then the droplets could be sorted based on specific detectable signals. According to the signals, dielectrophoresis (DEP) usually drags droplets with active enzymes inside toward a sorting channel by high-voltage electric pulses. The sorting methods determine the selection threshold for DEP at the junction. Many researches have been done in droplet generation step in the last decade, including w/o droplets (Bransky et al., ; Tarchichi et al., 2013), w/o-in-water (w/o/w) droplets (Nabavi et al., 2015), and hydrogel beads (Um et al., 2008; Marquis et al., 2015) from picoliter to nanoliter volumes; recently, there emerges rapid development of different sorting methods, along with practical applications in enzyme DE.
Figure 1
Since droplet generation frequency could reach 10~30 kHz, which means ~10,000–30,000 droplets per second, the efficiency of droplet sorting limits the efficiency of the whole microfluidics throughput. The sorting method constrains limits for droplet size and substrate concentration and affects the droplet recovery viability. Traditional microfluidic-based droplet sorting mainly relies on laser-induced fluorescence (LIF) detection. However, there have emerged other novel sorting methods for on-chip droplet HTS sorting recently and shows the trend of label-free sorting. In this work, both traditional labeled sorting methods and new label-free approaches in the past 5 years have been reviewed.
Labeled Sorting
Labeled sorting is defined as sorting methods based on characteristics that do not result directly from the enzymatic reaction itself. Chemicals or tagged groups are added into the reaction so that labeled sorting methods could work on them or their derivatives. Fluorescence-activated droplet sorting (FADS) and absorbance-activated droplet sorting (AADS) are two commonly applied labeled sorting methods and also regarded as optical sorting. FADS relies on the fluorophore yield or fluorescent tagging in the droplet. AADS is based on changes in UV or visible light absorption. Its absorption changes are always caused by absorbing reagent yield in the enzymatic reaction or in its coupled assays.
Fluorescence-Activated Droplet Sorting
FADS is based on a very similar principle to fluorescence-activated cell sorting (FACS). FACS has been considered as the gold standard for single cell sorting (Attene-Ramos et al., ) and could also be used for droplet sorting. Compared with FACS, FADS is performed on-chip and advantageous in the following aspects. Firstly, only hydrophilic w/o/w droplets could be sorted by FACS, while FADS could detect both w/o or oil in water (o/w) droplets and double emulsions. Secondly, high-speed camera makes it possible to visualize each droplet sorting event, which is not yet possible with FACS. Lastly, FADS devices are much cheaper than the dedicated FACS instrument.
FADS has been used for DE of aldolases (Obexer et al., 2017), DNA polymerases (Vallejo et al., 2019), NAD(P)-dependent oxidoreductases (Oyobiki et al., 2014), xylanase (Ma et al., ), lipases (Qiao et al., 2018), and oxidase (Debon et al., ) in bacteria (Qiao et al., 2018; Vallejo et al., 2019), yeast (Ma et al., ), and even filamentous fungi (Beneyton et al., ). It proves to be a powerful tool for enzyme DE.
In most cases, fluorogenic reporter substrate is needed for FADS. Ma et al. () utilized the conversion of fluorogenic substrate 6,8-difluoro-4-methylumbelliferyl b-d-xylobiose (DiFMUX2) to fluorophore DiFMU by xylanase to evolve xylanase-producing Pichia pastoris and screened out a 1.3-fold mutant. Fenneteau et al. () synthesized a new sulfonylated rhodamine for more sensitive peptidase activity detection with droplet-based microfluidics, so that absorption and emission ranges of yield product are separated. Larsen et al. () found that Cy3-Iowa Black fluorophore–quencher pair for DNA labeling maintains a higher signal-to-noise ratio than commonly used fluorophore–quencher pairs. Vallejo et al. (2019) further applied 5′-Cy3 DNA labeling in the DE of nucleic acid enzymes, like polymerase, T4 ligase, and restriction enzyme with FADS. Vallejo et al. (2019, 2020) summarized this strategy as droplet-based optical polymerase sorting (DrOPS) (Figure 2A). Polymerase variant library is expressed in Escherichia coli, and single bacteria cells are encapsulated in microfluidic droplets. The polymerase is released into the droplet microcompartment upon cell lysis and will produce Cy3-based fluorescence signals by disrupting a donor–quencher pair. Fluorescent droplets with active polymerase variants could be sorted by FADS, and the plasmid encoding the variant could be recovered.
Figure 2
Instead of using fluorophore-labeling substrate directly, in other cases, researchers design secondary or tertiary reactions for the generation reporter chemicals of particular excitation/emission patterns. Debon et al. (
Researchers have developed some upgraded versions of commonly used FADS system. Two fluorescence-activated droplet sorters were set in series along the chip and equipped with two sets of excitation/emission wavelengths (Ma et al.,
Researchers also look into other characteristics of fluorescence and newly developed fluorescence lifetime-activated droplet sorting (FLADS) (Hasan et al.,
Absorbance-Activated Droplet Sorting
AADS helps extend the application of microfluidics, by breaking the exclusive boundary of fluorescent readouts. Gielen et al. (
AADS has the inert disadvantage of reduced optical pathlength together; its sensitivity is three to four magnitude lower than that of FADS (Table 1). To address the sensitivity problem, Maceiczyk et al. (
Table 1
| Sorting methods | Sensitivity | Highest frequency | Minimal droplet size |
|---|---|---|---|
| FADS | 2.5 nM (Colin et al., | 5 kHz (Neun et al., 2019) | 2 pl (Colin et al., |
| AADS | 10 μM (Gielen et al., | 100 Hz (Gielen et al., | 100 pl (Maceiczyk et al., |
| ECDS | 1 μM (Goto et al., | 10 Hz (Goto et al., | 30 nl (Goto et al., |
| MADS | 5 μM (Kempa et al., | 35 Hz (Kempa et al., | 0.8 nl (Kempa et al., |
| RADS | 200 μM (Sobota et al., 2019) | 4.3 Hz (Wang et al., 2017) | 65 pl (Wang et al., 2017) |
| NMR-DS | 1 mM (Davoodi et al., | — | 130 pl (Hale et al., |
Optimal specification of different sorting methods.
—means not reported.
Instead of improving the sensitivity of AADS itself, Zurek et al. (2021) recently developed a strategy by increasing enzyme molecules in the droplets. They set up a workflow for clonal amplification in droplets and demonstrated that around 400 E. coli cells will be in one 100-pl droplet after single-cell cultivation overnight. Through increasing enzyme molecules, the reaction rate of phenylalanine dehydrogenases (PheDH) improved 12-fold as detected in absorbance assay of droplets. The same strategy might also be applied for other less sensitive sorting methods.
Label-Free Sorting
Apart from the two common optical (labeled) sorting approaches, a trend of developing label-free detections emerged, which uses intrinsic physical or chemical biomarkers to separate and sort cells. Several major label-free sorting methods are like electrochemical detection, mass spectrometry (MS), and Raman and nuclear magnetic resonance (NMR) coupling with a microfluidic chip. Different from easy coupling of optical sorting set up with microfluidic devices, the following label-free sorting methods often need a specific design or coupling techniques.
Electrochemical-Based Droplet Sorting
Electrochemical detection is label free and can be applied to complex samples without interference from suspension, autofluorescence, or staining. Due to the limitation of detection electrode surface size, which should not be larger than the droplet, the size of droplets applied is normally limited to nanoliter. The detection device on a microfluidic chip could also be coupled with a DEP sorting device, by converting electrochemical signal into digital signal and then into alternating current (AC) signal to turn on DEP sorter.
Goto et al. (
Figure 3

Label-free sorting methods based on electrochemical detection (A) [adapted with permission from Goto et al. (
A Sorting based on Interfacial Tension (SIFT) method was developed even without extra electrodes to differentiate droplets of various interfacial tension due to different pH values in droplets (Abbyad et al.,
Mass-Activated Droplet Sorting
As the most widespread and versatile analytical technique to analyze chemical mixtures, MS has been combined with microfluidics in recent 5 years. Both electrospray ionization (ESI) (Mahler et al., 2018; Qiao et al., 2018; Kempa et al.,
Oil carrier phase usually needs to be removed before directing the aqueous flow into an electrospray emitter, since oil phase interferes with the ESI process by both sequestering charge carriers and preventing stable Taylor cone formation. An orthogonal chip-MS set up (Beulig et al.,
Researchers also developed another strategy of applying a specific rate of sheath flow so that the whole w/o droplets could be directly infused into ESI (Diefenbach et al.,
Since MS detection is sample disruptive (Haidas et al.,
The MS detection rate is normally around 0.5–1.0 s per droplet (Oyobiki et al., 2014; Mahler et al., 2018) and requires nanoliter-sized droplets (Wink et al., 2018; Holland-Moritz et al.,
Raman-Activated Droplet Sorting
Unlike MS, RADS is non-invasive but also label-free. RADS could sort cells at a rate of hundreds of cells per minute [up to 500 cells/h achieved (Lee et al.,
Most Raman-based sorting assays are based on resonance signals. Mcilvenna et al. (2016) reported continuous sorting of cyanobacteria based on carotenoids with Raman-microfluidic system. By adding 13C-bicarbonate into the culturing medium, shifts in carotenoid bands could be measured, indicating active dissolved-CO2-fixing cells. Lee et al. (
Resonance signals however associate with only a few classes of cellular compounds like pigments and therefore limit the application genotype scope. Actually, Raman spectrum is informative in not only resonance signals but also non-resonance ones. Non-resonance signals associate with more chemicals in vivo (e.g., starch, protein, and nucleic acid); nevertheless, they need longer acquisition time, which usually conflicts with throughput.
Recent breakthroughs have just been made in developing non-resonance-based RADS. A significantly improved rate of 120 cells/min and two variants of an unknown enzyme [algal diacylglycerol acyltransferases (DGATs)] were discovered by applying this RADS setup (Wang et al., 2020). A quartz-made chip, with low background signals, could be used for non-resonance signal RADS rather than PDMS.
The major disadvantage of Raman spectrometry is its relative low sensitivity. Researchers make attempts by fabricating surface-enhanced Raman spectrometry (SERS) substrates to improve the sensitivity. Sobota et al. (2019) applied a SERS substrate SK307 and detected as low as 200 μM of 1,2,3-trichloropropane on SERS-coupled microfluidics, which might inspire the screening of haloalkane dehalogenase enzymes.
NMR-Based Droplet Sorting
NMR could give information from all states of matter in a wide range of temperatures. Unlike MS, NMR offers an option of a completely non-invasive metabolomic readout. Theoretically, NMR is obviously disadvantageous in its low intrinsic mass sensitivity, which means normal concentrations below 1 mM are hard to observe (Davoodi et al.,
For NMR, pre-shimming of samples is significant, so that homogeneity and stability of the magnetic field could be obtained. Shimming is usually performed by applying currents to various shim coils. With the design of highly efficient planar NMR Helmholtz microcoil and transmission line resonators, the problem of the NMR sensitivity on small volume samples could be solved. Van Meerten et al. (2018) simplified the regular shim coils with a series of parallel wires placed perpendicular to B0 as a Shim-on-Chip shim system, which is particularly suited for microliter samples in capillaries. To further address the challenge of interfacing microcoils with droplets, Lei et al. (
Another challenge that hinders NMR application in microfluidics is the preservation of high spectral resolution, which requires a highly homogenous magnetic field over the sample volume. However, differences in magnetic susceptibility between the chip, the continuous phase, and the droplet phase will lead to a demagnetizing field that varies continuously over the sample volume (Hale et al.,
Discussion and Conclusions
Droplet-based microfluidics is becoming a powerful toolbox for enzyme DE, especially for a randomly generated mutant library. There are some breakthroughs of highly efficient enzymes screened out by microfluidics. Droplets usually go through “generation,” “incubation,” “manipulation (optional),” and “sorting” steps on a chip. For the first three steps, there have been many technological advances in the last decade, and there have already been commercial droplet generation toolkits and droplet manipulation devices like a picoinjector (Abate et al.,
FADS is the most mature sorting method and reaches the highest sorting rate in all sorting methods. FADS is also of highest sensitivity and could be as low as 2.5 nM of fluorescein at a 2-pl droplet (Hasan et al.,
Label-free sorting methods are drawing more and more attention, since they are advantageous in maintaining the integrity and independence of the whole enzymatic reaction system, away from any extra disruptions. What is more, they offer various options for researchers and save the trouble of linking the genotype with fluorescent phenotype. In principle, they all could be used for droplet screening and recycling for further gene recovery and sequencing. Even for MADS, splitting chip made it possible to detect and recycle droplets (Holland-Moritz et al.,
When choosing among all sophisticated droplet-based sorting methods, we need to consider cell species, enzyme type, enzyme yield, enzymatic efficiency, etc. FADS and AADS would be the primary two choices if optical change could be linked in the enzymatic reaction. The droplet size for AADS needs to be carefully considered, since sufficient enzyme molecules need to be accumulated to stimulate the optical detection due to AADS's relative low sensitivity. Even though there are rare application cases, electrochemical-based sorting is promising in a wider application if the physical electrodes and electrochemical sensors are more versatile. MADS is efficient for low-concentration substrate and could be an option especially for isomers. Raman-activated cell sorting (RACS) would be a good choice if richer information is required apart from the enzymatic reaction itself (Wang et al., 2020); meanwhile, the relative low throughput can be compromised. Moreover, another informative sorting method-NMR-based sorting is molecule-informative while of low throughput (Hale et al.,
Technically speaking, a sorting device includes a detector and a sorter. There are various sorters like acoustic, magnetic, pneumatic, thermal, and electric actuation sorters. Among them, DEP is the most widely used one. The typical DEP sorting setup consists of a sorting junction linked by two-way channels. Without an electric field, droplets would be sent to a waste output channel. Otherwise, an electric field is triggered by the detection part, and positive droplets could be sent to the collection channel by adjusting the hydrodynamic resistance (higher than that of the waste channel) (Frenzel and Merten,
There are also some attempts to extend traditional DEP sorter to multiple channels, so that the whole system could reach a higher efficiency. Frenzel and Merten (
Outlook
DE of enzymes toward high specificity and efficiency is significant to both scientific researches and industrial applications. Droplet-based microfluidics paves a cheap and convenient way for enzyme DE with ultra-high throughput, and meanwhile, it is becoming a useful tool for de novo synthetic enzyme screening. Sorting methods, as the main step in DE, determine the efficiency of the whole system. Sorting devices are developing toward standardized modules compatible with different instruments and microfluidic chips. Combinations of different sorting methods could help gain multiplex perspectives into enzyme and boost a wide range of application.
Statements
Author contributions
XF and FM conceived the concept, conducted literature survey, and drafted and revised the manuscript. All the authors organized the figures and approved them for publication.
Funding
This work was supported by the National Natural Science Foundation of China (82073911), Shandong Provincial Natural Science Foundation (ZR2020MH389), Medical and Health Science and Technology Project of Shandong Province (2017WS075, 202011000657), and The Innovation Project of Shandong Academy of Medical Sciences.
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
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Summary
Keywords
sorting methods, enzyme directed evolution, microfluidics, droplet, high-throughput
Citation
Fu X, Zhang Y, Xu Q, Sun X and Meng F (2021) Recent Advances on Sorting Methods of High-Throughput Droplet-Based Microfluidics in Enzyme Directed Evolution. Front. Chem. 9:666867. doi: 10.3389/fchem.2021.666867
Received
11 February 2021
Accepted
02 March 2021
Published
23 April 2021
Volume
9 - 2021
Edited by
Yu-Hsuan Tsai, Cardiff University, United Kingdom
Reviewed by
Dan Tan, Xi'an Jiaotong University, China; Zhilian Liu, University of Jinan, China
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Copyright
© 2021 Fu, Zhang, Xu, Sun and Meng.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Fanda Meng mengfinder@mail.ipc.ac.cn
This article was submitted to Chemical Biology, a section of the journal Frontiers in Chemistry
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