Your new experience awaits. Try the new design now and help us make it even better

ORIGINAL RESEARCH article

Front. Mater.

Sec. Carbon-Based Materials

Volume 12 - 2025 | doi: 10.3389/fmats.2025.1638678

Conduct an Advanced Numerical Simulation Investigation on the Rutting Performance of Coal Liquefaction Residue Asphalt Mixture

Provisionally accepted
Zhe  WangZhe Wang1*Zhen  WangZhen Wang1Chuan  ShaChuan Sha1Shuangfeng  GuoShuangfeng Guo2Pengfei  LiPengfei Li3Wenhua  ZhengWenhua Zheng4Hongbo  CaoHongbo Cao1Xiaowei  ShanXiaowei Shan1Guoqing  CaoGuoqing Cao5Jie  JIJie JI4
  • 1Beijing Municipal Road & Bridge Building Material Group Co. Ltd., beijing, China
  • 2College of Transportation Engineering, Nanjing Tech University, nanjing, China
  • 3Jianke Public Facility Operation Management Co., Ltd., beijing, China
  • 4Beijing University of Civil Engineering and Architecture, Beijing, China
  • 5Qingdao NO1 Municipal Engineering Co., Ltd., Qingdao, China

The final, formatted version of the article will be published soon.

Coal liquefaction residue is a byproduct of coal-to-liquid technology, known to adversely affect the ecological environment and human health. This study investigates the influence of coal liquefaction residue on the rutting resistance of asphalt mixtures. The residue was used to replace fine aggregate on a volumetric basis, and a rutting model was developed using the discrete element method in PFC2D to analyze mixture behavior under various temperatures and loads. The research focuses on the effect of zero to four point seven five millimeter coal liquefaction residue particles on macroscopic rutting behavior by examining the displacement of fine particles and the distribution of force chains. Results indicate that rutting development in mixtures containing coal liquefaction residue follows a power-function growth pattern, divided into three stages. Particles within the mixture demonstrate strong self-organization adaptability, reducing the likelihood of stress concentration at rut initiation. During rutting evolution, particles sized zero point six to two point three six millimeters contribute significantly to deformation, while smaller particles (one point one eight to two point three six millimeters) are more susceptible to passive displacement due to compression and collision with larger particles (two point three six to four point seven five millimeters). However, in asphalt mortar with higher adhesive strength, the smaller zero point six to one point one eight millimeter particles are more extensively coated by larger particles, resulting in reduced displacement compared to the one point one eight to two point three six millimeter fraction. Numerical simulations confirm that replacing the one point one eight to two point three six millimeter and two point three six to four point seven five millimeter particles with indirect coal liquefaction residue single particle sizes, and the zero point six to one point one eight millimeter and one point one eight to two point three six millimeter particles with direct coal liquefaction residue single particle sizes, are rational approaches. Direct coal liquefaction residue significantly enhances the high-temperature performance of asphalt mixtures compared to indirect coal liquefaction residue, consistent with the outcomes of macroscopic rutting tests.

Keywords: Road engineering, Coal liquefaction residue, asphalt mixture, Rutting behavior, numerical simulation

Received: 31 May 2025; Accepted: 16 Sep 2025.

Copyright: © 2025 Wang, Wang, Sha, Guo, Li, Zheng, Cao, Shan, Cao and JI. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.

* Correspondence: Zhe Wang, wzzwangzhe@163.com

Disclaimer: All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.