Finite element and theoretical investigations on PVC–CFRP confined concrete columns under axial compression

Abstract

This article examines the performance of Carbon Fibre Reinforced Polymer (CFRP) on Concrete Filled with Polymer Vinyl Chloride Tube (CFPT) columns under axial compression. Firstly, 44 CFPT specimens from the literature were analyzed using ABAQUS software to understand the compressive behavior of specimens under applied displacement. Secondly, 268 CFPT specimens are simulated to understand the influence of CFRP on these control specimens with a varying number of FRP layers and wrapping depth. Other variables such as the unconfined concrete strength, the thickness of the PVC tube, and the size and slenderness ratio of the columns were also studied. Studies are extended to confinement damage plasticity model analysis of CFRP-CFPT (CCFPT) columns. Relationships between the load-carrying capacity of CCFPT columns and the CFRP properties were developed. The effect of these parameters on the CFPT leads to the development of analytical models. It is an advantage to applying a such new type of composite columns in various applications.

Highlights

1 Introduction

The usage of composite materials like concrete-filled steel tubes results in long-term strength and poor durability characteristics (Han et al., 2014). To overcome this, research recommends the usage of plastics. One such kind is Polymer Vinyl Chloride (PVC) materials which demonstrate extraordinary mechanical properties related to other general plastics, establishing a remarkable ratio of cost to performance, and specifically amazing durability (Wang and Yang, 2010). Several authors (Abbassi and Ahmad., 2020; Kazmi et al., 2021) even introduced waste materials for making composite materials having enhanced mechanical properties. Nowack et al. (1995) investigated the usage of soil-buried PVC pipes excavated up after 60 years of active use, which showed no deterioration and were expected to have an additional useful life of 50 years. There are several advantages like high strength, high stiffness, higher confinement strength, and full usage of materials used in composite columns like Concrete Filled PVC Tubes (CFPT) columns in various applications. Therefore, the number of researchers who studied, concrete columns confined by different materials (Guo et al., 2008) is increased and the inclusion of such composite material can increase the ultimate strength and strain of concrete (Jiang et al., 2014) of composite columns. Vedernikov, et al., 2022 reported that the pulling speed significantly affects the morphology and mechanical properties of fiber composites for structural applications. The stiffness and load-carrying capacities of a beam are enhanced by wrapping different types of fibers. And also, the study is extended to the effect of fully and partially wrapping fibers on the load-carrying capacity and stiffness (Gemi et al., 2022a). Aksoylu, et al. (2022) proved that the different FRP profiles of FRP boxes, strengthened by FRP wrapping enhance the compressive strength of composites.

CFPT columns exposed to the severe environmental condition indicated that no degradation in the strength and ductility of the specimen is reported by Gupta and Verma. (2014). Even CFPT columns submerged in seawater for 6 months revealed that the microstructure of infilled concrete and the chemical composition of PVC remains unaltered (Gupta and Verma., 2014). PVC tubes subjected to accelerated aging in the air at 80°C and 90°C for 8 weeks suffered no important changes in mechanical properties and elongation at fracture of PVC materials (Jackubowicz et al., 1999). Apart from durability characteristics usage of PVC tubes increases the load-carrying capacity of a column and also increases the longitudinal deformation capacity. Although there are a lot of advantages are there in utilizing CFPT columns for various applications, it also has several disadvantages. CFPT columns can efficiently inhibit the interior buckling of the PVC tube. Deformation and failure of CFPT are caused primarily by the peripheral buckling of the PVC tube.

Wrapping of Fiber Reinforced Polymer (FRP) material outside the concrete-filled tube can restrain the local buckling (Xiao., 2004). In addition, FRP increases the confinement strength by compensating for the weak confinement provided by PVC tubes, introducing confined CFPT columns. One such FRP used in this investigation is Carbon Fibre Reinforced Polymer (CFRP), which is used for wrapping around the CFPT columns thereby enhancing the mechanical and durability properties. CFRP has several advantages such as high strength, good durability, fatigue resistance, and light weight (Yu et al., 2019). It is also noted that the usage of CFRP composites as externally bonded reinforcement for the retrofit of structures become popular among researchers and in the construction sector (Jiang et al., 2014). The introduction of FRP in concrete-filled tubular columns provides superior behavior such as corrosion resistance, good ductility, and comfort for construction have been confirmed by Teng et al., 2007. The introduction of fibers, as well as the wrapping of the specimens, will increase the enhanced properties as reported by (Hadi., 2009). It is also reported that the full wrapping of CFRP results in high cost. Even a few scholars proposed to solve the above problems by partially wrapping CFRP in concrete-filled PVC tubes. (e.g., Harajli., 2006; Ping and Peng., 2006; Yu., 2007).

Composite columns proposed in this study that are CFPT specimens are either fully or partially wrapped by CFRP, shell confining the core concrete. This composite system is lightweight, cost-effective, enhanced load-carrying capacity axially and laterally, and provides superior durability characteristics, which allows a possible suggestion for its applications in pile foundations and bridge piers in a severe environment subjected to seawater conditions. It is reported in the literature that the most of costs are spent on maintaining piling systems and repairing concrete piers. The usage of CFPT columns wrapped by CFRP is regarded as a promising approach to overcoming this problem (Zhang and Hadi., 2020; Micelli, et al., 2015). Concrete-filled FRP tubes exhibit higher ductility this is because of the high strain enhancement ratio noted (Ozbakkaloglu and Vincent., 2014) and it is expensive. CFPT and the external confinement provided by continuous impregnated FRP hoops that may have various spacings were investigated by Toutanji and Sennah., 2002. This kind of hybrid column improves both the failure strain and strength of the concrete. FRP-confined CFPT columns have higher ultimate strain and strength as reported by Fakharifar and Chen (2016).

Wang et al. (2012a) tested cyclic compressive load on two square RC columns of sizes 204 × 204 × 612 mm and 305 × 305 × 915 mm. Enhancement of axial compressive strength capacity due to steel confinement reinforcement is reported. It is also stated that the longitudinal and hoop reinforcement is influenced by the shape of stress-strain curves, loading/reloading paths, and plastic strain. Masia et al. (2004) investigated three different square section sizes (100, 125, and 150 mm) on the FRP evaluated. FRP confinement decreases with increases in cross-sectional size. There is a difference in axial stress-strain responses for the different sizes was confirmed by (Rocca., 2007). The contribution of hoop reinforcement to compressive strength enhancement was reported by Isleem et al. (2018a). It is also reported that the internal hoop steel reinforcing bars were found to be mostly dependent on the cross-sectional size and number of CFRP layers. Isleem et al. (2018a) also extended the effect of steel reinforcement on the strain and loading path of axially loaded columns.

Effect of the internal longitudinal, hoop steel reinforcement and cross-sectional size on the stress-strain behavior of CFRP confined unreinforced and reinforced columns subjected to axial load (Wang et al., 2012b). Results show that the efficiency of confinement is decreased as the cross-sectional sizes increase. Influence of internal longitudinal and hoop steel reinforcement on the compressive strength enhancement as reported by Isleem et al. (2018b). PVC tubes wrapped by FRP provided lateral confinement and created triaxial stress in the concrete, which constrained concrete during dilation and consequently, enhanced its capacity of load bearing when the height-to-diameter ratio is 3 (Toutanji and Sennah 2002). The compressive strength of FRP-confined CFPT columns is based on the fiber type and hoop spacing used externally. CFPT columns with various PVC thicknesses wrapped by two different types of fibers CFRP and GFRP with a height-to-diameter ratio of 2:1 investigated by Mammen and Antony. (2017). They also extended their investigations to two dissimilar patterns of circular and helical wrapping with two different ways of reducing the hoop spacing between FRP. Higher strength was noted for the CFRP circular wrapping with larger PVC thickness. The enhancement of strength and ductility nature of CFPT columns with FRP wraps in which fibers are oriented in the hoop direction was reported by (Fakharifar and Chen, 2017). The higher value of FRP tube thickness or strip used to wrap CFPT leads to a higher improvement in strength and deformation (Gao et al., 2019).

A lot of studies revealed that many advantages of the usage of this kind of composite columns, the interaction and relation models between Concrete, PVC, reinforcement, and CFRP have not been analytically reported. In literature, it is reported that the use of CFRP-confined CFPT column increases the structural performance of concrete; however, the effect of several parameters like concrete compressive strength, PVC tube thickness, column slenderness ratio, and specimen size on the stress and strain of those columns are not exposed properly. There is also no proper discussion about the effect of the CFRP behaviors like thickness, the number of layers, and depth of CFRP wrapping on above said parameters.

1.1 Research significance

This study aimed to investigate analytically the structural performance of CFRP-confined CFPT columns. In the literature, limited studies are available on the effect of confined concrete strength, PVC tube thickness, slenderness ratio, and specimen size on the failure axial load of CFPT columns wrapped with CFRP. However, there are several models available in the literature to estimate the ultimate axial load of CFPT columns without CFRP wrappings. These models are mostly used to estimate the ultimate axial load from confined concrete strength and lateral confining pressure for CFPT columns. Hence, it is necessary to develop a model by considering all these parameters in terms of dimensionless parameters to estimate the failure axial load of CFPT columns wrapped by CFRP. For this purpose, FE simulations are required and the results obtained are compared with experimental results from literature for CFPT columns alone initially. And simulations are extended towards the CFRP-confined CFPT columns.

1.2 Research scope

The objective of this study is to numerically estimate the influencing parameters on the behavior of concrete-filled composite tubes under concentric load. First, the experimental CFPT specimens from the literature are simulated by ABAQUS software (ABAQUS, 2014), and the simulated results like stress-strain curve, failure axial load, and failure modes are compared with experimental results. Secondly, the simulation is extended towards the same CFPT columns partially/fully wrapped by CFRP and simulated results are evaluated. The influence of internal steel reinforcement, unconfined concrete strength, slenderness ratio, specimen size and thickness of PVC tube on load carrying capacity, and strain of CFPT column was investigated. And the study is further extended to the impact of CFRP behaviors (Thickness of CFRP, number of layers of CFRP, and depth of CFRP wrapping) on above said parameters for CCFPT columns are examined.

2 Experimental data base

The first part of the simulated experimental work includes the comparison of the simulated stress-strain model of CFPT columns from the experimental work. A wide-ranging database with a test result of 44 CFPT columns with different unconfined concrete strength, the thickness of PVC tubes, slenderness ratios, and specimen sizes were collected from 8 different studies (Feng and Ditao, 2013; Fang et al., 2020; Chang et al., 2021; Bandyopadhyay et al., 2019; Woldemariam et al., 2019; Alatshan et al., 2022; Gupta, 2013). Experimental stress and strain value from literature for 44 CFPT columns are stipulated using ABAQUS software (ABAQUS, 2014) and compared with simulated stress and strain (Isleem et al., 2022). The summary of controlled specimens used in these investigations are these 44 CFPT specimens and their results are tabulated in Table 1.

The study is extended further to develop simulated CFPT columns wrapped with fully/partially CFRP using ABAQUS software (ABAQUS, 2014). Table 2 provides the summary of the CFRP-wrapped CFPT columns. The parameters varied are thickness, depth, and the number of layers of CFRP on the load-carrying capacity of the column. Based on the CFRP properties, the entire research work is grouped into twelve groups based on the CFRP depth and number of layers of CFRP, for controlled specimens. The depth of CFRP layers varies from 20, 30, 40, 50, 60, and 100 mm in group 1. With an increase in CFRP depth, there is a decrease in load-carrying capacity is noted. With an increase in the number of layers, the load-carrying capacity of columns increases is noted.

For group 2, for the same specimens, the CFRP total thickness and number of layers are varied, whereas the depth of CFRP is kept constant. With the increase in the number of layers, there is an increase in the load-carrying capacity of the specimen is observed. For group 3, the load-carrying capacity of CFPT columns increases with an increase in the number of layers, and the load-carrying capacity decreases with an increase in CFRP depth. Similar to group 3, group 4 has a similar load-carrying capacity behavior, but with the increase in confined concrete strength, an increase in load-carrying capacity is observed.

Group 5, shows that an increase in the number of layers increases the load-carrying capacity of CCFPT columns, whereas an increase in the depth of CFRP layers, results in a decrease in load-carrying capacity is observed. And also, an increase in the number of layers up to 40 mm depth of CFRP layers results in a decrease in the strain of CCFPT columns are noted, and after that, there is a decrease in strain value is decreased. With an increase in height of CCFPT columns, there is a decrease in load-carrying capacity for group 6 is noted, whereas an increase in confined concrete strength increases load-carrying capacity. There are three subgroups were noted for group 6, with two subgroups having different confined concrete strengths and the same height of columns whereas the third subgroup has different heights of columns with the same confined concrete strength.

For group 7, the parameters like PVC thickness, specimen height, number of layers, and CFRP depths are varied. The second highest ultimate strain value is noted in group 7 when compared to all other groups. There are two major subgroups are noted for group 8 with two different confined concrete compressive strengths. Each subgroup has three different subgroups based on the PVC thickness. Therefore, six subgroups are noted in group 8. With an increase in confined concrete strength, there an increase in the load-carrying capacity is observed. There are two major subgroups are noted for group 9 with two different confined concrete compressive strengths. There are three subgroups for the number of layers. In each sub-group, there is an increase in the depth of CFRP layers there is a decrease in load-carrying capacity is observed. With an increase in the number of layers, there is an increase in load-carrying capacity is noted. Similar to group 9, group 10 has the same trend but the PVC thickness is less. Two major groups are noted with group 10 but the behavior remains similar. The load-carrying capacity of columns increases with an increase in PVC thickness as noted in group 11 for layer 1, whereas for 3 layers the load-carrying capacity remains the same. Group 12 has four different depths of CFRP layers with an increase in depth resulting in a decrease in load-carrying capacity. An increase in PVC thickness results in an increase in the load-carrying capacity of the column is noted.

3 Finite element modelling

3.1 Element and interaction

3.1.1 Finite element type

The S4R shell element was used to model the hollow PVC tube, to accurately predict its deformation. The S4R element has six degrees of freedom at every node. However, the concrete core was simulated with a C3D8R element. Two rigid plates were modeled at the top and bottom of the composite column. The bottom plate was fixed, while the top rigid plate has the freedom to move downward to transfer axial load. Implementation of a good mesh size would lead to accurate calculation within a period.

3.1.2 Interface

The surface-to-surface contact model was employed to model the interactions between the external surface of the concrete core and the internal surface of the PVC tube. Meanwhile, hard contact interaction was utilized in the normal direction, which prevents compressive state penetration by the concrete and PVC elements. However, the interaction between the PVC and concrete was regarded as a “Tie” (Ozkilic et al., 2022). Two reference points RP1 and RP2 were attached to the rigid plates.

3.1.3 Boundary conditions and load applications

The reference point at the top rigid plate was set to have freedom of vertical displacement, while in the other directions freedom was constrained. The reference point at the bottom rigid plate was constrained in all degrees of freedom. The vertical displacement was modeled to simulate the axial loadings. For the eccentric load conditions, the axial load was applied at 20, 30, 40, and 50 away from the central axis.

3.2 Material models

3.2.1 Confined concrete

The concrete core is confined by the PVC tube. Hence, it was modeled as a confined concrete. Under load, concrete transit from the elastic stage to the plastic stage and then fails. In the elastic region, the constitutive model of the concrete was expressed by its elastic modulus, and Poisson’s ratio . Mostly, Poisson’s ratio of 0.2 is set for concrete. The elastic modulus of the concrete was deduced from Eq. 1 as recommended by (ACI Standards, 2019).Where is the cylinder compressive strength of concrete

Beyond the elastic limit, transitions of concrete to the plastic region begins, which makes interaction between concrete and PVC tubes starts. At this stage, there exist interactions and contact pressure between the PVC tube’s inner surface and the outer surface of the concrete due to the plastic expansion of the concrete. In this case, a confined peak strain model Concrete Damage Plasticity Model (CDPM) in ABAQUS was used to simulate the concrete core (Raza et al., 2019; Ozkilic et al., 2021a). CDPM utilizes the two main failure criteria viz., tensile cracking and compressive crushing (Ozkilic et al., 2021b; Ozkilic et al., 2021c). The constitutive relations of the concrete were expressed by plastic flow potential, yield surface function, and softening rule/strain hardening. The plastic flow potential was expressed by the dilation angle and flow potential eccentricity (e), while the ratio of biaxial compressive strength to the uniaxial compressive strength of concrete and the ratio of tensile meridian second stress invariant to the compression meridian denotes the yield surface function. However, the confinement of the concrete core by the PVC tube was defined with the confinement factor, . The parameters are presented in Table 3. Stress and strain for the concrete used for this investigation are shown in Figure 1.

FIGURE 1

At the onset of loading, the constraint of the PVC tube on the concrete core was not considered, therefore, the stress state of the concrete core is comparable to the unconfined concrete. Therefore, Eq. 2 (Papanikolaou and Kappos, 2007) was used to describe the ascending stress-strain response curve till the peak stress. The strain of the confined concrete at peak first peak load ( is derived from Eq. 3. In this study numerical simulation, the elastic stress response equates to 45%–50% of the maximum concrete cylinder strength for confined and unconfined concrete.

Upon reaching the peak stress, the response curve became a plateau, which indicated the onset of the development of the plastic response stage. The plateau proceeded and the concrete core expands laterally. The lateral expansion was resisted by the PVC tube. The model proposed by Isleem et al. (2022) through multi-linear regression analysis was used to describe the strain of the confined concrete core.

3.2.2 PVC

The stress-strain response and softening rule of PVC plastic would be different from that of concrete. PVC plastic is a ductile material with large strain. It is regarded as an isotropic material due to its similar properties in all directions. The PVC tube is modeled as a von mises material with isotropic hardening. For the effective modeling of the material, it is imperative to define the parameters of yield strength, Poisson ratio, elastic modulus, and inelastic strain for the elastic and plastic material definition. As reported, the test data of PVC employed are presented in Table 4; Figure 2.

FIGURE 2

3.2.3 Steel material

Steel is used for the end plates and reinforcement bars. The density of hoop and longitudinal steel used in this investigation is 7850 kg/m³. Young’s modulus of steel is 2 × 10⁵ N/mm² and Poisson’s ratio of 0.20 is used for this investigation at the elastic stage. Whereas at the plastic stage of steel, the yield stress of steel is 500 N/mm² and the plastic strain is zero. Reinforcement is embedded in the whole model with fractional exterior tolerance of 0.05.

3.2.4 Carbon fiber reinforced polymer

CFRP is viewed as an orthotropic material frequently. High tensile strength is noted, in the longitudinal direction and displays an elastic behavior, but the compressive strength of CFRP is almost neglected. Therefore, the CFRP properties are specified using the “LAMINA” material type. The failure mode of CFRP was the tensile fracture, so the damage behavior of CFRP must be considered. The tensile failure stress of CFRP is considered as 3612 MPa and the corresponding tensile failure strain is 0.016125 is used for this analytical investigation. Similar tensile failure stress and young’s modulus were reported by Xu et al. (2021). CFRP was chosen as the wrapped material partially/fully, with a different number of layers of the CFPT columns. The mass density of CFRP used in this investigation is 1.7 × 10⁻⁹ kg/m³ and the thickness of each layer is 20 mm. The properties of CFRP used in this investigation are tabulated in Table 5.

3.3 Boundary conditions and types of loadings

All degrees of freedom on the bottom of the columns in models are constrained. Concentric load is applied on the top of the columns along the main axis of the column under displacement mode. Boundary conditions on the top surfaces with displacement on the X-axis and Y-axis are zero. On the top of the column specimen, the displacement along the main axis is allowed only. Whereas rotation along all three axes is set to be free. For the bottom surface, the displacement and rotation are arrested on all three axes.

3.4 Meshing

The sweep technique creates a three-dimensional mesh by moving a two-dimensional mesh along a sweep path (3DS., 2014). Elements of 10 mm in size and the Sweep technique have been used for the concrete core. Elements of 15 mm and 20 mm in size and the Sweep Technique have been used for PVC pipe in columns with and without gaps at two ends, respectively. Figure 3 shows the finite element modeling for CFPT tubes.

FIGURE 3

4 Model validation

4.1 Failure modes

The comparison of the experimental data and numerical results presents the accuracy and precision of the finite element model for validation. Figure 4 presents the comparison of the test results and numerical simulations. It can be observed that there is a correlation in the failure mode.

FIGURE 4

4.2 Discussions of experimental and model results

In the literature, it is noted that the results provided by FE models are higher when compared to that of experimental test value (Isleem et al., 2022). Figure 5 represents the axial strain load curves obtained from experimental testing and FE simulation results for specimens with and without CFRP wrapping on CFPT columns selected from (Guo et al., 2008; Woldemariam et al., 2019; Gupta, 2013; Feng and Ditao, 2013). A comparison of results displayed in Figures 5A–F is selected based on variations in different parameters from different authors of literature. It is also noted that the experimental results and simulation results are having an almost similar pattern for the axial strain-axial load curve and it is also confirmed in the literature (Isleem et al., 2022).

FIGURE 5

Both CFPT (Figures 5A–C) and CCFPT (Figures 5D–F) show a similar pattern of axial load–strain curve for both experimental and FE results.

5 Test results and discussions

5.1 Failure modes

Two different types of specimens are simulated with and without longitudinal reinforcement. Specimens are wrapped with CFRP at different depths and layers. When a specimen without longitudinal reinforcement is loaded axially, the cracks are initiated at mid-height when the peak load is reached. After peak load carrying capacity was reached, followed by spalling of concrete but it is prevented by CFRP wraps until rupture as shown in Figures 6A–F. Aksoylu et al., 2022 compared the experimental and numerical investigation of load bearing capacity of FRP composites.

FIGURE 6

The failure mode of unconfined CFPT and CCFPT columns was first initiated with mid-height cracks. On further loading, the maximum load-carrying capacity is reached, followed by concrete spalling and buckling of longitudinal reinforcement as shown in Figures 7A–L. Once bucking of longitudinal reinforcement was reached but buckling of columns is prevented until the eventual rupture of the CFRP wraps. At the mid-height of the specimens, the rupture of the wraps originated around the corners of the column sections. Similar behavior of failure modes is reported in the literature (Wang and Wu., 2008; Abbasnia et al., 2012).

FIGURE 7

5.2 Axial load–axial strain

Specimens having CFRP wraps leads to an increase in the axial strength but with a very low rate likened to the axial strain. Peak axial strain varied more than thrice that of unconfined concrete and these results are consistent with other results reported in the literature (Hany et al., 2016; Isleem et al., 2018a). Specimens unreinforced by CFRP wrapping experienced gains in the peak strain, whereas there is no observed improvement in their peak strain. Confined specimens displayed a decreased strength due to the low resistance of the CFRP wrap against the dilation and lateral expansion of the core concrete. Stress-strain test results correspond to specimens confined with a similar number of CFRP layers wrapped with different hoop reinforcements showing different behavior. It is also noted that the axial stress and strain for the reinforced and unreinforced column shows different behavior. Confinement provided by the external CFRP wrapping decreases as the cross-sectional specimen column increases and is also confirmed by Isleem et al. (2018b). An increase in the shear capacity of the reinforced concrete section with CFRP wrapping is reported by Mhanna et al. (2020).

6 Influence of the tested parameters

6.1 Effect of CFRP hoop spacing

The ultimate axial load-carrying capacity increases with the increase in the number of CFRP layers as noted in Figure 8. Additionally, an increase in CFRP hoop spacing results in a decrease in ultimate axial load-carrying capacity. When CFRP thickness increased from 20 mm to 100 mm, the ultimate axial load decreased from 1807.41 kN to 1179.74 kN for 3-layer CFRP, but for 1-layer CFRP, the ultimate axial load decreased from 1214.75 kN to 1016.74 kN is reported from Figure 8A. A decrease in the ultimate axial load is in the range of 1.53, 1.35, and 1.19 times for 3-layer, 2-layer, and 1-layer CFRP from 20mm to 100 mm hoop spacing. From Figure 8B, it is noted that the ultimate axial load decreases in the range of 1.45, 1.32, and 1.17 times for 3-layer, 2-layer, and 1-layer CFRP from 29 mm to 127 mm hoop spacing. Ultimate axial load decreases in the range of 1.87, 1.51, and 1.28 times for the 3-layer, 2-layer and 1-layer CFRP from 20mm to 100 mm hoop spacing for group 3 is noted in Figure 8C.

FIGURE 8

When hoop spacing is increased from 0 mm to 100 mm, an ultimate axial load decrease from 1260.62 kN to 820.04 kN, 1781.51 kN–866.80 kN, and 2361.59 kN–889.18 kN for 1-layer, 2-layer, and 3-layer CFRP is observed from Figure 9A. Decreases in the ultimate axial load for 1-layer, 2-layer, and 3-layer CFRP are in the range of 1.54, 2.05, and 2.65 times for 0 mm when compared to 100 mm hoop spacing. From Figure 9B, it is noted that the decrease in the ultimate axial load for 1-layer, 2-layer, and 3-layer CFRP is in the range of 1.51, 2.01, and 2.53 times for 0 mm when compared to 100 mm hoop spacing.

FIGURE 9

A decrease in the failure axial load for 1-layer, 2-layer, and 3-layer CFRP is in the range of 1.47, 1.92, and 2.43 times for 0 mm, when compared to 100 mm hoop spacing, is observed in Figure 9C. With an increase in PVC thickness, there is an increase in failure axial load, and also, the rate of reduction of failure axial load to increase in CFRP layers is slow is observed. From Figure 9D, it is noted that the decrease in the failure axial load for 1-layer, 2-layer, and 3-layer CFRP is in the range of 1.24, 1.48, and 1.71 times for 20 mm when compared to 120 mm hoop spacing.

FIGURE 10

Confinement of CFRP wraps directed to an increase in the axial load but with a very low rate compared to the axial strain is already reported by Isleem et al. (2018a). It is also reported that the addition of CFRP wrapping not only increases the lateral confinement but also the compressive strength and ductility could be improved drastically (Jin et al., 2020). Usage of the optimum amount of CFRP in reinforced concrete structures (Gemi et al., 2022b).

6.2 Effect of CFRP depth

The influence of the overall depth of CFRP on the failure axial load of unreinforced CFPT columns is observed in two different scenarios: 1. CFRP depth is maintained as constant throughout the depth of the specimen (Figure 11A) and 2. CFRP depth is varied throughout the depth of the specimen (Figures 11B, 12A). CFRP depth is kept as constant as 20 mm for group 1 but CFRP hoop spacing is kept as clear to clear distance between CFRP wrapping but it is varied from 20 mm to 100 mm. When the number of layers is increased from 1 to 2 and 3 the failure axial load is increased to 21.86% and 48.79% as compared to layer 1. CFRP hoop spacing is increased as 30 mm, 40 mm, 50 mm, 60 mm, and 100 mm for layer 1, and the failure axial load is increased by 5.63%, 8.54%, and 10.59% when compared to 20 mm CFRP hoop spacing.

FIGURE 11

FIGURE 12

Whereas for layer 2, CFRP hoop spacing increased as 30 mm, 40 mm, 50 mm, 60 mm, and 100 mm, the failure axial load increased by 7.07%, 12.92%, 16.43%, 19.71%, and 25.68% compared to 20 mm CFRP hoop spacing. When the number of layers is further increased to layer 3, CFRP hoop spacing is increased as 30 mm, 40 mm, 50 mm, 60 mm, and 100 mm, and failure axial load increased by 11.25%, 18.74%, 23.35%, 27.35%, and 34.73% compared to 20 mm CFRP hoop spacing. From this, it can be concluded, that at constant CFRP depth, with an increase in some layers as layer 3, the increase in failure axial load is higher when compared to layer 1.

CFRP depth is increased from 20 mm to 180 mm, there is an increase in the failure axial load from 202.68 kN to 1016.14 kN for layer 1 is observed. For layer 3, the failure axial load increases from 257.78 kN to 1016.14 kN for group 6 (part 1) for the confined concrete compressive load as 10.5 MPa with CFRP hoop spacing as 20 mm, 60 mm, and 0 mm. An increase in confined concrete compressive strength of 24.12 MPa, there is an increase in failure axial load for group 6 (part 2) is noted. When CFRP wrapping depth is increased there is an increase in failure axial load is noted in Figure 12B. Even though CFRP wrapping depth is kept constant and hoop spacing is increased means the failure axial load also increased but the rate of failure axial load is less.

With increase in CFRP depth from 158 mm to 338 mm, the failure axial load increased from 294.62 kN to 679.43 kN for layer 1, whereas the failure axial load increased from 518.81 kN to 1178.64 kN for layer 2 having confined concrete strength as 15 MPa. Whereas an increase in confined concrete strength to 25 MPa, the failure axial load is increased from 301.04 kN to 495.83 kN for layer 1 and when the number of layers is increased to 2, the failure axial load is increased from 515.09 kN to 802.39 kN. From Figure 12, it is noted that the increase in confined concrete strength results in an increase in the rate of the failure axial load from 1.48 to 1.65 times for layer 1, whereas the rate of the failure axial load increases from 1.45 to 1.56 times for layer 2. It is also noted that with an increase in the number of layers, there is a decrease in the rate of failure axial load. It is also reported in the literature, that the higher failure axial load is noted for 20 mm CFRP depth for circular columns (Vasumathi et al., 2014).

6.3 Effect of PVC tube thickness

When PVC tube thickness is increased from 2.3 mm to 5.4 mm, failure axial load increased from 1260.62 kN to 820.04 kN for layer 1 for full CFRP wrapping to 100 mm CFRP hoop spacing. When the number of layers is increased to layer 2, the failure axial load increases from 1781.51 kN to 866.80 kN for full wrapping to 100 mm CFRP hoop spacing. Failure axial load increased from 2361.59 kN to 889.18 kN for full wrapping to 100 mm CFRP hoop spacing for CFRP layer 3. From Figure 13A, it is noted that for layer 2, the failure axial load increased from 1.41 to 1.06 times when compared to layer 1. Whereas for layer 3, the failure axial load increased from 1.87 to 1.08 times for full CFRP wrapping to 100 mm CFRP hoop spacing for group 8 (part 1, part 2, and part 3).

FIGURE 13

When PVC tube thickness increased from 2.3 mm to 5.4 mm, the failure axial load increased from 1009.45 kN to 1084.09 kN for 20 mm CFRP hoop spacing having CFRP layer 1. Whereas for 120 mm CFRP hoop spacing, the failure axial load increased from 813.17 kN to 884.89 kN. For layer 2, the failure axial load increased from 1257.69 kN to 1324.90 kN for 20 mm CFRP hoop spacing, and for 120 mm CFRP hoop spacing, the failure axial load increased from 852.02 kN to 928.59 kN. For layer 3, the failure axial load increased from 1492.94 kN to 1572.69 kN for 20 mm CFRP hoop spacing, and for 120 mm CFRP hoop spacing, the failure axial load increased from 873.3 kN to 960.03 kN.

When the number of layers is increased from layer 2 to layer 3, the failure axial load increased by 1.25 times to 1.48 times when compared to layer 1 for 20 mm CFRP hoop spacing. Whereas, for 120 mm CFRP hoop spacing, when the number of layers is increased as 2 and 3, the failure axial load increased 1.22 times and 1.45 times as noted in Figure 13B. An increase in PVC tube thickness results not only increases the failure load-carrying capacity of columns but also influence the stress-strain behavior of the column itself (Abdulla, 2020; Oyawa, et al., 2016). The confinement action of CCFPT columns is reliant on the concrete infill behavior to dilate when loaded, as well as the circular stiffness of the confining member to restrain the enlargement (Oyawa, et al., 2016).

6.4 Effect of column’s slenderness ratio

With an increase in the slenderness ratio, there is an increase in axial load is observed in Figure 14A. Failure axial load for slenderness ratio 12.5 with the CFRP hoop spacing as 20, 40, 60, and 100 mm, the load decreases as 999.39, 917.70, 869.74, and 820.04 kN. When the slenderness ratio is increased to 25, the failure axial load increases by 1.010, 1.005, 1.003, and 0.992 times that of the failure axial load for a slenderness ratio of 12.5 for a PVC tube thickness of 2.3 mm. When PVC tube thickness is increased to 3.7 mm, the failure axial load increases by 1.012, 1.006, 1.002, and 0.993 times for a slenderness ratio of 25 when compared to that of the column having a slenderness ratio of 12.5. On further increasing PVC tube thickness to 5.4 mm, the failure axial load increases by 1.015, 1.007, 1.002, and 0.990 times for a slenderness ratio of 25 when compared to that of columns having a slenderness ratio of 12.5. From this, it can be concluded that, for single-layer CFRP, there is a mild increase in failure axial load when the slenderness ratio is increased twice.

FIGURE 14

For layer 2, failure axial load for slenderness ratio 12.5 with the CFRP hoop spacing as 20, 40, 60, and 100 mm, the load decreases as 1781.51, 1227.56, 1055.10, and 962.25 kN. When the slenderness ratio is increased to 25, the failure axial load is decreased to 0.706, 0.866, 0.911, and 0.885 times the failure axial load for a slenderness ratio of 12.5 for a PVC tube thickness of 2.3 mm. When PVC tube thickness is increased to 3.7 mm, the failure axial load is decreased to 0.710, 0.868, 0.918, and 0.888 times for a slenderness ratio of 25 when compared to that of a column having a slenderness ratio of 12.5. On further increasing PVC tube thickness to 5.4 mm, the failure axial load is increased as 1.016, 1.006, 1.001, and 0.75 times for a slenderness ratio of 25 when compared to that of columns having a slenderness ratio of 12.5. When the number of CFRP layers is 2, with CFRP depth of 20 mm and 40 mm and PVC tube thickness of 3.7 mm, there is a difference in failure axial load is noted.

From Figure 14B, when CFRP depth is 20 and 40 mm, there is a difference in failure axial load for slenderness ratio is noted. It can be concluded that, with an increase in CFRP depth from 20 mm to 100 mm, there is a decrease in failure axial load is noted with an increase in slenderness ratio. The rate of reduction of failure axial load varies for varying PVC tube thicknesses used.

For three layers of CFRP, the failure axial load behavior is different when compared to two and single-layer CFRP as noted in Figure 14C. Decrease in failure axial load for columns about 6.27% and 3.51% for slenderness ratio of 18.75 and 25 for PVC tube thickness 2.3 mm when compared to columns slenderness ratio of 12.5. Whereas a decrease in failure axial load for 3.7 mm and 5.4 mm is 4.52%, 3.28% and 4.34% and 3.61% for columns having a slenderness ratio of 25 when compared to columns slenderness ratio of 12.5. With an increase in slenderness ratio and increase in PVC thickness, there is a decrease in failure axial load is observed. Whereas from Figure 15, it is noted that with an increase in slenderness ratio, there is an increase in failure axial load and also the rate of increase in failure axial load is slow with an increase in PVC tube thickness observed. With an increase in the slenderness ratio, there is a decrease in the failure axial load capacity of CFPT as reported by Huang, et al. (2022). On a higher slenderness ratio, failure axial load reduction is due to the full utilization of the PVC and concrete material (Huang et al., 2022).

FIGURE 15

6.5 Effect of CFRP layer

The increase in failure axial load of a column of about 76.09%, 72.69%, and 73.48% for 158, 225, and 338 mm CFRP depth for layer 2, when compared to layer 1 CFRP wrapping, is observed from Figure 16A.

FIGURE 16

An increase in failure axial load of column specimens of about 71.10% and 61.83% for column specimen diameter as 70 mm and 100 mm for CFRP layer 2 when compared to CFRP layer 1 is observed in Figure 16B. An increase in specimen size with an increase in the number of layers also increases failure axial load. When the number of layers is increased, the failure axial load and failure axial strain of the column specimen is increased as reported by Fakharifar and Chen. (2016). Confining effect of CCFPT increases with an increase in CFRP layers as observed by Jiang et al. (2014).

6.6 Effect of confined concrete strength

An increase in hoop spacing as 20, 40, 60, and 100 mm, for layer 2 results in an increase in failure axial load of about 24.60%, 18.68%, 11.54%, and 5.80% then layer 1 for 28.6 MPa concrete strength is observed from Figure 17A. Whereas for 30 MPa confined concrete strength, there is an increase in failure axial load of 31.00%, 18.99%, 12.11%, and 5.72% for CFRP layer 2 when compared to CFRP layer 1.

FIGURE 17

On further increase in 34.1 MPa confined concrete strength, there is an increase in failure axial load of 17.25%, 9.11%, 7.30%, and 4.14% for CFRP layer 1 when compared to CFRP layer 2. Increase in confined concrete strength to 43.1 MPa, there is an increase in failure axial load of 22.45%, 12.65%, 9.71%, and 4.04% for CFRP layer 1 when compared to CFRP layer 2. For hoop spacing as 20, 40, 60, and 100 mm, layer 3 results in an increase in failure axial load of about 59.99%, 36.39%, 23.26%, and 9.46% then layer 1 for 28.6 MPa confined concrete strength. On the increase of confined concrete strength to 30 MPa for CFRP layer 3, there is an increase in failure axial load as 60.66%, 39.35%, 24.32%, and 11.83% then CFRP layer 1. On further increase in confined concrete strength to 34.1 MPa for layer 3, there is an increase in failure axial load as 31.21%, 16.00%, 13.59%, and 5.95% then CFRP layer 1. When confined concrete strength is increased to 43.5 MPa for layer 3, there is an increase in failure axial load as 44.86%, 25.63%, 17.80%, and 6.13% then CFRP layer 1 is observed.

It can be observed that the rate of increase in failure axial load is decreased with an increase in confined concrete strength observed for all CFRP layers from Figure 17B. The increase in failure axial load was 45.05%, 14.30%, 11.30%, 7.74%, 4.78%, and 2.01% for CFRP layer 1 for hoop spacing as 0, 30, 40, 60, 80, and 105 mm for 33.6 confined concrete strength then CFRP layer 2 is noted. On the further increase of confined concrete strength to 67.2 MPa for layer 3, there is an increase in failure axial load to 81.54%, 28.75%, 21.93%, 14.62%, and 9.21% then CFRP layer 1. With an increase in the number of layers from layer 1 to layer 3, there is an increase in axial load as twice observed in Figure 17B. When there is an increase in confined concrete strength twice, there is a decrease in failure axial load as twice is noted.

For 28.5 MPa confined concrete strength, for hoop spacing of CFRP layer 2 as 20, 30, 40, 50, 60, and 120 mm, failure axial load increased as 18.50%, 15.53% 13.79%, 11.19%, and 6.55% then layer 1 is observed from Figure 17C. For hoop spacing of CFRP layer 3 as 20, 30, 40, 50, 60, and 120 mm, failure axial load increases by 38.26%, 32.09%, 27.79%, 22.90%, 20.16% and 12.69% then layer 3 is observed for 28.5 confined concrete strength. When there is an increase in confined concrete strength to 45 MPa, the rate of increase in failure axial load is decreased when compared to 28.5 MPa confined concrete strength. From this, it is concluded as an increase in confined concrete strength results in an increase in failure axial load but the rate of increase of load is decreased.

7 Analytical modelling

The analytical expression for the confined concrete relates to the concrete strength, PVC material, hoop reinforcement, and CFRP properties. In particular, the models are proposed to calculate the failure stress which corresponds to important parameters.

7.1 Effective lateral confinement pressure

Experimental and FEM tests on CFPT columns have shown that failure stress fcc, is influenced by the longitudinal reinforcing bars, hoop reinforcement bars, and PVC used. Hence, it is necessary to develop a model for determining the failure stress using all these parameters utilizing dimensionless parameters as reported by Wang et al. (2012a). Failure strain of CFRP, the effective rupture strain (ε_fe) is the most significant. Hence, rupture strain is calculated; , in which ε_fu, is the ultimate tensile strain of CFRP using coupon tests. The confinement effectiveness of the wraps of CFRP was found to increase with extra layers of wrap of CFRP while it decreased with an increase of cross-sectional size. Based on the experimental results found by Wang et al. (2012a), Kε is taken as 0.80.

Similar to Isleem et al. (2018a), there are four different dimensionless parameters are used to develop a model. One more dimensionless parameter was introduced for CFRP as per Hany et al. (2016). Relative to the unconfined compressive strength of concrete, the dimensionless parameters for the PVC (λ_pvc), hoop reinforcement (λ_h), longitudinal reinforcement (λ_l), CFRP reinforcement (λ_CFRP) are introduced as followsWhere, , , and is the volumetric ratio of PVC tube, longitudinal, hoop reinforcement, and CFRP reinforcement respectively; the volumetric ratio of the PVC tube is calculated as , t is the thickness of PVC tubes (mm) and D is the diameter of column specimen (mm); the volumetric ratio of the longitudinal reinforcement is calculated as ; the volumetric ratio of the hoop reinforcement is calculated as ; f_yl and f_yh are yield strength of reinforcement in longitudinal and hoop; f_pvc is the PVC yield strength; E_CFRP is young’s modulus of CFRP; ε_{CFRP, R} is measure strain at which CFRP ruptured in tension. For fully CFRP-wrapped columns, the volumetric ratio is calculated as , where D is the diameter of the circular column specimen section. For columns with partially wrapped CFRP, the volumetric ratio is calculated as , where W is the width of the CFRP strip and S is the spacing between the CFRP strip (Hany et al., 2016).

7.2 Confinement ratio

An analytical model that considers the influence of the various parameters on CFRP confinement provided to circular PVC columns is now introduced. Ultimate stress f_cc and ultimate strain ε_cc denote the stress and strain at CFRP rupture failure correspondingly, and they are the two most significant parameters for the stress-strain model of CFRP-confined concrete. The relationship that relates the ultimate stress of CFRP-confined concrete to the various parameters that would influence its value is mentioned usually as the ultimate strength model. So, in the literature, the relationship between unconfined concrete to confined concrete and longitudinal reinforcement to confined concrete is reported as a linear relationship based on the experimental tests (Wang et al., 2012c).

The following expressions for the failure stress, which depend on the three different dimensionless parameters and slenderness ratio were performed using MINITAB and obtained an R² value of 0.95. Z is the clear spacing between the CFRP wrapping used for the analytical model.

The effect of the ratio of CFRP wrapping spacing and height of the specimen on the dimensionless parameter λ_CFRP separately; λ_CFRP and λ_PVC respectively are shown in Eqs 8, 9.

7.3 Estimation of CFRP for sufficiently confined concrete

It is known that the effectiveness of CFRP confinement is considerably influenced by three dimensionless parameters which are already discussed in the previous paragraph. Based on multi-parameter regression analysis performed on the test database of 265 specimens, as shown in Figures 18A,B the following expressions (Eqs 10, 11) for assessing the effective CFRP confinement for circular CCFPT columns are therefore proposed, in which the correlation coefficient R² is 94.44%. This relationship helps to define the lightly confined as a modified confined ratio (MCR) less than 0.39. Therefore, this limit should not be exceeded in practice because it is an ineffective use of CFRP wrap around concrete-filled PVC tube columns.

FIGURE 18

Another multi-parameter regression analysis was performed on the test database and relationships have arrived as shown in Figures 18C,D those relationships are stated in Eqs 12, 13.For assessing the effective CFRP confinement CCFPT columns are therefore proposed, in which the corresponding coefficient of relation is obtained as 95.08%.

8 Evaluation of exiting strength models

The precision of the proposed confinement model for PVC-CFRP columns and other pertinent models accessible in the previous literature was evaluated (Isleem et al., 2022) using two statistical indicators–the average absolute error (AAE) and the mean square error (MSE), are given byWhere, Mod_i is the model value and exp_i is the analytical value obtained from the model and experimental measured from specimen i and n_s is the total number of test specimens. To compare the different models available for CFRP-wrapped columns and assess their precision in predicting the ultimate strengths. Figure 19 shows a comparison between the analytical and experimental results for the required specimens listed in Table 2. Another comparison of the models available in PVC CFRP-wrapped columns and evaluate their accuracy in predicting the ultimate strengths are shown in Figure 20. Different models from the literature available for CFRP wrapped and CFPT columns show poor relation when compared to the model proposed in Eqs 10, 12.

FIGURE 19

FIGURE 20

9 Conclusion

This kind of new composite structure has a specific area of application in the construction field subjected to severe exposure conditions of columns and subjected to high lateral loading. CFRP CFPT columns provide a better solution for the columns subjected to lateral loading and poor durability conditions.

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