Abstract
Diverse applications of polymeric materials have prompted development of eco-friendly, efficient, and economical materials. These characteristics can be obtained by incorporating appropriate fillers in the polymeric matrix. The objective of this work is to investigate impact of aqueous glycerol (Gly) treated rice husk (RH) on surface mechanical properties of produced biocomposites. RH was treated with aqueous Gly (75 wt%) and compounded with low density polyethylene (LDPE) at different loadings (10, 20, and 30 wt%). The resulting mixture was thermally pressed in molds to fabricate biocomposites. Surface mechanical properties such as elastic modulus, hardness, creep rate, and plasticity of biocomposites reinforced with untreated and treated RH were investigated using nanoindenter. Experimental values depicted that hardness (H) and elastic modulus (Es) of treated biocomposites were higher than untreated ones. Treated biocomposites showed the noticeable improvement in elastic modulus by 24 and 37% compared to untreated biocomposites at 20 wt% loading and neat LDPE, respectively. Reductions in the creep rate by 20 and 14% were observed for untreated and treated biocomposites, respectively, in comparison to the neat LDPE. H/E ratio was increased by 23 and 18% for treated and untreated biocomposites, respectively, as compared to virgin LDPE. Furthermore, mechanical and structural properties of untreated and treated RH are reported based on nanoindentation response and Fourier transform infrared spectroscopy (FTIR) techniques The study indicated that aqueous glycerol pretreatment can partially strip off non-cellulosic constituents from lignocellulose matrix to generate cellulose-rich pulp for engineered composite applications.
Introduction
Polymeric composites reinforced with synthetic fibers such as glass and carbon fibers have been used for various applications including packaging, structural, automobile, construction, and aerospace sectors due to good thermal and mechanical properties (; ). Nevertheless, depletion of petroleum resources, global warming, environmental pollution, and high cost of the polymeric composites have encouraged the researchers to develop eco-friendly biocomposites (). Biocomposites endorse the concept of sustainable development. In general, biocomposites are fabricated with polymeric material as a matrix phase and lignocellulosic waste (LGW) as a reinforcing phase. Various polymers such as polyester, polypropylene (PP), high density polyethylene, and low density polyethylene (LDPE) are usually used for the composites fabrication (). Among these, LDPE has been attracted the attention of researchers due to its low crystallinity, branching structure, easy processing, good impact resistance, high toughness, and exceptional barrier properties (; ). Many types of LGW such as cotton stalk, bagasse, and rice husk (RH) are abundantly available and composed of cellulose, hemicellulose, lignin, and some impurities (wax, pectin, and inorganic materials) (). LGW is used as a reinforcing material in polymer matrices because of its good thermal, mechanical, and physical properties (; ). Additionally, LGW has characteristics of renewability, biodegradability, less abrasiveness, non-corrosive, non-toxic, good strength, and low cost (; ).
Formulation of biocomposites depends on the interfacial bonding between hydrophobic polymer and hydrophilic LGW (; ). Amorphous components (hemicellulose and lignin) of LGW are the main cause of its hydrophilic nature (). This bonding can be enhanced by changing LGW nature from hydrophilic to hydrophobic, contributing towards better mechanical properties of biocomposites (; ). Thus, pretreatment is the most effective and stimulating method to change the nature of LGW by reducing the content of amorphous components (; ). Various types of pretreatments such as alkali pretreatment, acid pretreatment, biological pretreatment, microwave pretreatment, and steam explosion have already been studied on LGW (). Poor recyclability, low dissolution capacity, and production of byproducts are major drawbacks of above mentioned pretreatments (). Furthermore, these pretreatments require high temperature and pressure conditions.
Therefore, development of effective, economical, and environmentally friendly pretreatment method is still a big challenge for efficient utilization of LGW in a polymer matrix. Organosolv pretreatment could be an effective alternative (). This pretreatment effectively degrades lignin and breaks internal chemical bonds between cellulose and hemicellulose (). Cellulose and hemicellulose with no structural change can also be used for production of value added products (). LGW crystallinity is increased due to the removal of amorphous materials (). Chemicals such as ethanol, methanol, acetone, glycol, and glycerol are commonly used for organosolv pretreatment (). Glycerol is the most widely utilized having high boiling point and low cost and being non-toxic in nature compared to other organic chemicals (). LGW pretreatment with glycerol increases the rate of chemical reaction and its reaction can be performed at normal operating conditions (). Besides, glycerol viscosity can be reduced by adding water which allows high loading of biomass along with the removal of lignin that leads to good interfacial adhesion in biocomposite ().
To the best of authors’ knowledge, limited studies have been conducted to pretreat lignocellulosic waste with aqueous glycerol for efficient utilization in the engineered composites. The investigation performed in this work provides the detailed information on the effects of aqueous glycerol pretreatment of RH on the surface mechanical properties of fabricated biocomposites with different RH loadings. Mechanical properties such as hardness, elastic modulus, creep behavior, and plasticity index of biocomposites reinforced with treated and untreated RH were analyzed using nanoindenter. Furthermore, structural characteristics and mechanical properties at submicron scale of untreated and treated RH were also studied using FTIR and nanoindentation techniques, respectively.
Experimental
Materials and Reagents
RH was collected from local market near Lahore and sieved through a sieve shaker after crushing in high speed grinder to obtain particle size of 500 µm and dried in oven at 80°C for 1 h. Glycerol (99.0% purity) and low density polyethylene (LDPE) with density of 0.93 g/cm3 were purchased from Poole BH Ltd., England, and local market.
Chemical Pretreatment of RH
RH sample was added in aqueous Gly (75 wt% glycerol and 25 wt% water) with RH to aqueous Gly ratio of 1:10 and pretreated at 90°C for 4 h at 150 rpm in the water bath. The resultant sample was filtered and washed 2 to 3 times with distilled water and dried in oven at 80°C for 24 h till constant weight. Furthermore, amount of lignin content was measured in untreated and pretreated RH as reported by . 12.9% of lignin content was found in the RH after the Gly pretreatment while untreated RH contained the 19.5% lignin content.
Manufacturing of Biocomposite Samples
LDPE was mixed with untreated (raw) and pretreated RH with different biomass loadings (10, 20, and 30 wt%) using melt processing method in an internal mixer at a temperature range of 115–130°C for 10 min at 300 rpm. The compounded mixture was put into mold having dimensions of 10 cm × 10 cm × 0.3 cm of target density of 0.4 g/cm3. The mixture placed in the mold was thermally pressed at 180°C and 12 MPa for 10 min and the mold was uniformly cooled down to room temperature under constant pressure of 12 MPa. The fabricated samples were conditioned at room temperature in polythene bags for further characterizations. Figure 1 represents the scheme of biocomposite fabrication.
FIGURE 1
Characterization of Untreated and Treated Rice Husk Particles
The Fourier transform infrared spectroscopy (FTIR) was used to explore the structure of RH which arose after treatment of the fibers. Fiber structures of untreated and pretreated samples were examined using Perkin-Elmer Spectrum One FTIR spectrometer. FTIR spectra of samples were found in the wavelength of 4,000–500 cm−1 at 4 cm−1 resolution.
Mechanical Characterization of Rice Husk Particles and Biocomposite
The mechanical characterization of samples near the surface by indentation is a challenging task. The nano-surface mechanical properties of RH particles and biocomposites were studied using nanoindentation technique. Nanoindentation characterization of filler particles and biocomposites was performed through nanoindenter (Zwick GmbH & Co. KG) containing Berkovich indenter of diamond tip with three-sided pyramid geometry. Indenter radius and effective opening angle are 0.215°µm and 140.6°, respectively. The Berkovich indenter is used for measuring of hardness and elastic modulus of the material. RH particles were fixed on cylindrical holder of an indenter by using double tape. Filler particles were not embedded in the epoxy resin for avoiding the effect of resin on mechanical properties of filler particles. Similarly, each sheet of 3 ± 0.2 mm thickness was fixed on a holder. Peak load of 100 mN was applied on each sheet for obtaining the maximum penetration depth. As a result, load displacement data were obtained. It was used to calculate hardness (H) and modulus (Es). The hardness is the ratio of maximum loading force (Pmax) to projected contact area.where A is the area of contact indentation tip between indenter at maximum load and sample. The experiments were performed at a peak load of 100 mN in 100 s and creep time 20 s with quasi-continuous stiffness mode (QCSM). Three measurements were performed on each sheet sample.
Results and Discussions
FTIR Analysis for Untreated and Treated Rice Husk
Structural changes in the lignocellulosic biomass can be evaluated through FTIR analysis. Figure 2 depicts FTIR spectrum of untreated and treated RH with aqueous glycerol. Cellulose and hemicellulose characteristic peaks were noted at 3,200–3,300 cm−1 (O-H stretch, H-bonded) and 2,900 cm−1 (C-H stretch) (
FIGURE 2

TIR spectra with and without glycerol pretreatment of RH.
Compliance Curve (Load Displacement Curve) of Untreated and Treated Rice Husk
Figure 3 represents the compliance curve of untreated and aqueous glycerol (75 wt%) treated RH. Loading-unloading response of the samples was obtained at maximum indentation load of 100 mN with respect to maximum penetration depth of 23 µm. Total 36 indents were applied on each sample with spacing of 60 µm from each other. This spacing was adjusted to avoid the overlapping of internal stress produced around each indent. An indenter penetrates in untreated RH upto 11.95 µm of contact depth at maximum load, as depicted in Figure 3. Loading portion of untreated RH curve starts from 2.5 µm instead of 0 µm. This might be happened due to poor surface detection, imperfections in tip geometry, and poor tip calibration. Figure 3 clearly dictates that untreated RH is harder and stiff material compared to treated RH. This may be due to the presence of lignin and pectin in RH. Maximum indentation displacement of 17.61 µm was achieved in the treated RH at 100 mN load before creeping effect. Though treated RH is softer compared to untreated one. It might be happened because of partial removal of lignin material and increase of cellulose content via pretreatent.
FIGURE 3

Load displacement compliance curves of untreated and aqueous glycerol (75 wt%) treated RH at 100 mN nominally spacing of 60 µm between each indent.
Effect of Pretreatment on Hardness and Modulus
Mechanical properties of materials such as strength and ductility depend on elastic modulus (Es) and hardness (H) (
FIGURE 4

Modulus and hardness as a function of contact depth: (A) modulus of untreated and Gly-treated RH; (B) hardness of untreated and Gly-treated RH.
TABLE 1
| Statistical parameter | Untreated RH | Gly-treated RH |
|---|---|---|
| Mean Es (GPa) | 0.64 ± 0.02 | 0.54 ± 0.05 |
| Mean H (GPa) | 0.07 ± 0.04 | 0.05 ± 0.03 |
Average elastic modulus (E) and hardness (H) of untreated and treated RH along with the standard deviations.
Compliance Curve of Biocomposites Reinforced with Untreated and Treated Rice Husk
Figures 5A,B describe the compliance curve of neat LDPE and biocomposites reinforced with untreated and treated RH at different biomass loadings (10, 20, and 30 wt%). Compliance curve of each produced sample shows the median curve of 36 indentation load displacement performed at maximum load of 100 mN at the temperature of 25°C. Spacing between nano-indents was placed 60 µm from each other to minimize the overlapping of internal stress. Basically, indentation cycle of each sample was consisted of three sections: 1) loading section; 2) hold section; 3) unloading section. The loading section was started from 0 to maximum displacement of 20 µm, as depicted in Figures 5A,B. A load hold segment was applied for 20 s to account creeping effect during indentation process. During unloading step, the material came back to unrecoverable depth of 8–12 µm. An unrecoverable depth at zero load was achieved due to plastic deformation in the material. Maximum contact depth of 15.22 μm at 100 mN of load was attained for neat LDPE, while maximum achievable penetration depth in biocomposites based on untreated and treated RH is given in Table 2. Addition of untreated RH in neat LDPE decreased the biocomposites resistance, indicating the surface showed low resistance to indentation penetration by the indenter. It might be happened due to incompatibility of hydrophilic natural filler (RH) and matrix material (LDPE), resulting in poor uniform distribution of RH in the matrix due to which there is poor stress transfer efficiency from matrix to filler particles (
FIGURE 5

Compliance curves of biocomposites with different biomass loadings at a maximum loading of 100 mN: (A) untreated RH reinforced biocomposites; (B) Gly-treated RH reinforced biocomposites.
TABLE 2
| Sample name | RH loading (wt%) | Depth before creep (µm) | Maximum depth after creep (µm) |
|---|---|---|---|
| Untreated | 10 | 15.35 ± 0.5 | 16.27 ± 0.1 |
| Untreated | 20 | 15.12 ± 0.3 | 16.04 ± 0.2 |
| Untreated | 30 | 15.66 ± 0.7 | 16.53 ± 0.5 |
| Gly-treated | 10 | 18.36 ± 0.1 | 19.49 ± 0.8 |
| Gly-treated | 20 | 14.82 ± 0.3 | 15.75 ± 0.3 |
| Gly-treated | 30 | 16.71 ± 0.6 | 17.62 ± 0.4 |
Maximum contact depth achieved in biocomposites with standard deviations.
Untreated: biocomposites based on untreated RH.
Gly-treated: biocomposites based on treated RH.
Figure 5B shows the reinforcement of treated RH into LDPE with loading ratio of 10, 20, and 30 wt%. It was noted that the surface treatment and biomass loading act independently on mechanical properties (
Effect of Different Biomass Loadings on Hardness and Modulus
Surface mechanical properties of polymers and biocomposites are quantitively measured using hardness. Results of indentation H and Es for neat LDPE and biocomposites based on treated and untreated RH are shown in Figures 6, 7. Indentation H and Es data were gained via performing QCSM experiments on neat LDPE and biocomposites at maximum load of 100 mN. Large variations in H and Es values were observed upto 3 µm contact depth due to the surface roughness of top layer causing poor determination of contact depth, tip geometry defect and environmental effects on the surface, nanoindentation data obtained at shallow depth is (
FIGURE 6

Modulus and hardness as a function of contact depth: (A) modulus curves of untreated RH reinforced biocomposites with loadings of 10, 20, and 30 wt%; (B) hardness curves of untreated RH reinforced biocomposites with loadings of 10, 20, and 30 wt%.
FIGURE 7

Modulus and hardness as a function of contact depth: (A) modulus curves of glycerol-treated RH reinforced biocomposites with loadings of 10, 20, and 30 wt%; (B) hardness curves of glycerol-treated RH reinforced biocomposites with loadings of 10, 20, and 30 wt%.
Biocomposites also showed variations in Es and H values with respect to the contact depth, as shown in Figures 6, 7. Anisotropic nature of biocomposites could be the reason of this behavior. Anisotropic nature is because of its constituent materials. Biocomposites are basically composed of LDPE, as a continuous phase (matrix material), which is a semi-crystalline material, and RH, as a disperse phase. RH is further composed of three main components such as cellulose, hemicellulose, and lignin. Cellulose itself is a composite material that consists of crystalline and amorphous components. Lignin and hemicellulose are also amorphous components. On the basis of this concept, biocomposites are the mixture of crystalline and amorphous components, contributing to the variation in hardness and elastic modulus. Furthermore, biocomposites have RH particles dispersion and distrution in the LDPE matrix. It could be believed that biocomposites are consisted of two regions. Top surface region is in which both H and Es were significantly decreased upto 3 µm of contact depth due to surface roughness, environmental effects, poor determination of top surface, and defect in indenter tip geometry (
Though Es and H of biocomposites were increased through addition of untreated and treated RH. Increase of H and Es values was noted with increasing the biomass loading (from 10 to 20 wt%). Increasing values of H and Es were related to the good dispersion of filler particles and better interfacial adhesion of filler particles with the matrix material, resulting to an increase in the stress transfer efficiency from the matrix to the reinforcing material (
Creep Behavior of Biocomposites Based on Untreated and Treated Rice Husk
Mechanical properties of polymeric composites largely depend on the creeping effect. Maximum applied load remained constant for a certain time period for analyzing the creeping effect. Figures 8A,B depict the creep rate of neat LDPE and biocomposites based on untreated and treated RH. Creep rate is showing decreasing trend for all samples at peak load of 100 mN. Creep rate of LDPE is decreasing from 56.18 to 41.33 nm/s. It was obvious from Figure 8 that biocomposites showed lower value of creep rate compared to neat LDPE, indicating the improvement in creep resistance of LDPE by introducing the RH (
FIGURE 8

Creep rate (nm/s) vs. creep time (s) of untreated and treated biocomposites: (A) untreated biocomposites; (B) treated biocomposites.
H/E of Biocomposites Based on Untreated and Treated Rice Husk
H/E ratio (plasticity index) explains the plastic-elastic behavior of the material. It is the qualitative analysis of scratch performance of the material.
FIGURE 9

Plasticity index (H/E) of biocomposites as a function of contact depth: (A) plasticity index of untreated biocomposites; (B) plasticity index of treated biocomposites.
Lower values of H/E were noted for untreated biocomposites compared to neat LDPE, as represented in Figure 9A. This was happened because of the incorporation of lignocellulosic RH, either untreated or treated. Decreasing trend of H/E was noted at untreated RH loading of 10 wt% representing the increase of material plasticity, resulting in wear resistance decrease. However, H/E value initially decreased and then became constant as contact depth increased. In case of 30 wt% untreated RH loading, H/E ratio gradually increased as contact depth increased. It could be assumed that wear resistance of biocomposites improved as biomass loading increased. Plasticity index of biocomposites based on glycerol-treated RH is shown in Figure 9B. H/E ratio at 10 wt% biomass loading showed the almost same pattern as neat LDPE. H/E ratio was increased by 23 and 18% for treated and untreated biocomposites with 20 wt% loading compared to virgin LDPE. H/E of biocomposites containing 20 wt% treated RH showed higher plasticity, resulting in ductility of material improved. It might be happened because of better distribution of filler particles in LDPE and good interfacial adhesion between filler and matrix phases. Moreover, degree of crystallinity of RH was increased because of the applied chemical pretreatment that ultimately enhanced the fiber-matrix adhesion. While, in case of higher loading of 30 wt%, plasticity decreased. It might be happened because of the filler agglomeration.
Conclusion
The potency of aqueous glycerol pretreatment of rice husk (RH) on mechanical properties of fabricated biocomposites at nanoscale was reported. Aqueous glycerol pretreatment transformed RH into highly crystalline, cellulose-rich fiber with significantly reduced hardness and elastic modulus. Lignin content was reduced to 34% due to glycerol treatment. Compliance curves of untreated and treated RH displayed that stiffness of RH was decreased due to reduction of lignin material. FTIR graph showed that structure of RH was significantly changed. Conversely, biocomposites reinforced with treated RH exhibited higher values of hardness and elastic modulus compared to untreated biocomposites due to removal of non-cellulosic impurities (
Statements
Data availability statement
The raw data supporting the conclusions of this article will be made available by the authors, without undue reservation.
Author contributions
TI, SY, and HM contributed to conception and design of the study. MS performed the experiments and wrote the first draft of the manuscript. MS and AS performed the analysis of the experimental data. HM supervised the project and acquired the necessary funding. All authors contributed to manuscript revision and read and approved the submitted version.
Acknowledgments
The authors are grateful to UET, Lahore (new campus), Pakistan, for providing financial assistance to accomplish this work.
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Publisher’s note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors, and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
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Summary
Keywords
rice husk, glycerol, LDPE, pretreatment, nanoindentation
Citation
Sulaiman M, Iqbal T, Yasin S, Mahmood H and Shakeel A (2021) Fabrication and Nanomechanical Characterization of Thermoplastic Biocomposites Based on Chemically Treated Lignocellulosic Biomass for Surface Engineering Applications. Front. Mater. 8:733109. doi: 10.3389/fmats.2021.733109
Received
29 June 2021
Accepted
14 September 2021
Published
26 October 2021
Volume
8 - 2021
Edited by
Bomou Ma, Donghua University, China
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© 2021 Sulaiman, Iqbal, Yasin, Mahmood and Shakeel.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Ahmad Shakeel, a.shakeel@tudelft.nl
This article was submitted to Polymeric and Composite Materials, a section of the journal Frontiers in Materials
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