Analytical model for the load-slip relationship of bearing-shear connectors

Abstract

The shear behavior of shear connectors in steel-concrete composite structures mainly depends on its load-slip relationship. The load-slip relationship not only reflects the shear capacity and slip capacity of the shear connectors, but also the degradation of shear stiffness during loading. In this study, fifteen push-out tests were carried out to investigate the load-slip relationship of the novel bearing-shear (B-S) connectors, which consist of pressuring-bearing plates and shear plates. Based on push-out tests, the influence of the shape and height of the pressure-bearing plate, and the shear plate shape on the load-slip relationship of the B-S connectors was analyzed. Then, an effective finite element model, validated by push-out tests, was used to study the influence of the concrete strength, and the thickness and tensile strength of the shear plate on the load-slip relationship of B-S connectors. Finally, based on the push-out tests, numerical analysis and theoretical analysis, an analytical model expressing the load-slip relationship of the B-S connectors was proposed.

1 Introduction

Prefabricated steel-concrete composite beams have been widely applied to the new construction of composite bridges and the replacement of deteriorated bridges decks due to their advantages of improving the construction quality, speeding up the construction and reducing the impact on the surrounding environment during construction (Shim et al., 2000; Shim et al., 2001). For prefabricated composite beams, shear connectors are usually installed in the shear pockets of the precast concrete decks. To ensure the integrity of the precast concrete decks and to avoid the intersection between the shear connectors and reinforcing bars in the shear pockets, the shear pockets should be as small as possible (Yu, 2020). For prefabricated composite beams with a large shear force at the steel beam-concrete slab interface, the grouped stud connectors need to be densely arranged in the shear pockets, resulting in the spacing between the studs is less than the specification requirements, which would reduce the shear capacity and shear stiffness per stud connector (Yu, 2020). In response to the above problems, Zou et al. (2021) proposed a novel bearing-shear (B-S) connectors to replace the grouped stud connectors in fabricated composite bridges. Figure 1 shows the structure of the B-S connectors and their application in prefabricated composite beams.

FIGURE 1

According to the theory of partial shear connection, the load of steel-concrete composite beams is redistributed among the concrete slabs, steel beams and shear connectors in the plastic stage (Ranzi et al., 2004; Xue et al., 2008). The composite action of the steel beam and concrete slab in composite structures is directly influenced by the mechanical properties of the shear connectors (Zou et al., 2023; Zou et al., 2023). The shear behavior of shear connectors in composite structures mainly depends on their load-slip relationship. To accurately analyze the ultimate flexural performance of the composite beams, it is necessary to derive the load-slip relationship of the B-S connectors.

Fifteen push-out tests were conducted to analyze the influence of the shape and height of the pressure-bearing plate, and the shear plate shape on the load-slip relationship of the B-S connectors. However, the data obtained from the push-out tests were limited. Thus, an effective 3D finite element (FE) model was established to analyze the influence of the concrete strength, and the thickness and tensile strength of the shear plate on the load-slip relationship of the B-S connectors (Guo et al., 2022; Hosseinpour et al., 2022; Lima et al., 2022; Wang et al., 2022). Then, based on the results of experiments and numerical analysis, the characteristics of the load-slip curves were analyzed mathematically. Finally, an analytical model was suggested to express the load-slip relationship of the B-S connectors.

2 Summary of the push-out tests

2.1 Test specimens

In this study, a total five groups of fifteen push-out specimens were performed to explore the shear behavior of the B-S connectors. These test specimens were manufactured based on the recommendations of Eurocode 4 (EN1992-1-4: Eurocode 4. Design of composite steel and concrete structures, 2004). The B-S connector is processed as follows: As shown in Figure 1A, the B-S connector had a simple structure and was composed of a pressure-bearing plate and a shear plate. The pressure-bearing plate and shear plate are fabricated from easily obtainable conventional steel plate and could be connected by fillet welding without special welding equipment in the factory. The weld leg length of fillet welding was 16 mm. Then, the B-S connectors are welded to the steel beams by full penetration welds.

Figures 2A, B shows the configuration and dimensions of the typical push-out test specimen BS-r20-r120, respectively. The naming rules of the push-out specimen as follows: “BS” represents the B-S connector, “r20” represents the radium of the shear plate as 20; “h120” represents the height of the pressure-bearing plate as 120. Each specimen consists of two precast concrete slabs, two B-S connectors and an H-steel beam. A 20 mm thick steel plate was welded to the top of the H-steel beam to distribute the load from the hydraulic jack. Each precast concrete slab has a shear pocket (120 × 140 mm) for the B-S connector. Such a small space ensures that the shear pocket has no reinforcing bars. After the steel beam and precast concrete slabs were positioned, high-strength non-shrinkage mortar was poured into the shear pocket to connect the precast concrete slabs and steel beam.

FIGURE 2

2.2 Materials properties

Table 1 presents the mechanical properties of steel and concrete in all push-out tests (Zou et al., 2021). Steel beams and bearing-pressure plates were made of Q345, and shear plates were made of Q420. HRB400 was used in the reinforcing bars. Figure 3A shows the mechanical properties tests of steel and concrete. Steel beams, B-S connectors and reinforcing bars were tested according to GB/T 228-2010 (Metallic materials Tensile testing-Part 1, 2010). Six concrete cube standard samples (150 × 150 × 150 mm) were prepared to test concrete mechanical properties after 28 days of air curing according to GB/T 50107-2010 (Standard for evaluation of concrete compressive strength, 2010).

FIGURE 3

2.3 Test setup and instrumentation

As shown in Figure 3B, a total of four LVDTs (Linear Variable Displacement Transducer) were symmetrically arranged on the push-out test specimens and ensured that the four LVDTS and the center of the two B-S connectors were at the same height. Then, the average value of the four displacement meters was taken as the relative slip of at the steel beam-concrete slab interface. The load on the specimens can be recorded directly from the pressure sensor attached to the hydraulic jack.

To meet the requirements of quasi-static static load, in accordance with Eurocode 4 (EN 1992-1-4, Design of composite steel and concrete structures, 2005), the loading time of each specimen was not less than 15 min. No. 1 specimens of each group were monotonously loaded, and No. 2 and No. 3 specimens of each group were cyclically loaded. The detailed loading protocol can be referred to the previous push-out tests (Zou et al., 2021).

3 Experiment results

3.1 Failure modes

As shown in Figure 4, the failure modes of the B-S connectors specimens were mainly characterized by the concrete slab splitting and shear failure of the shear plate. Figure 4A shows the cracks distribution of the concrete slabs after tests. The cracks in the concrete slabs first occurred near the B-S connectors and then gradually extended to the top and bottom of the concrete slab. As shown in Figure 4B, significant shear deformation and even a local fracture were observed in the shear plates, whereas no visible deformation was observed in the pressure-bearing plates.

FIGURE 4

3.2 Shear mechanism

Figure 5 shows the load transfer mechanism of the B-S connectors. When the composite beam is loaded, the pressure-bearing plates transfer the compressive force from the concrete slab to the shear plates, and finally the weld at the root of the shear plates transfers the load to the steel beam. By controlling that the shear zone strength is smaller than that of the anchorage zone and the pressure-bearing zone , the shear zone is the first to fail due to large shear deformation, which ensures that the B-S connectors presents an approximately elastic-plastic load-slip curve (Zhu et al., 2018; Zou et al., 2021).

FIGURE 5

3.3 Load-slip response

As shown in Figure 6, five groups of B-S connectors with different geometric shapes exhibited the similar load-slip curves. The typical load-slip curve of B-S connectors can be separated into three phases: a linear-elastic phase with little relative slip, followed by a non-linear phase with a decreasing slope and ended with a smooth declining phase. The main mechanical characteristics of the B-S connectors include the shear capacity (P_u), shear stiffness (K_s), peak slip (S_u) and ultimate slip (S_0.9), as presented in Table 2.

FIGURE 6

3.4 Stiffness evolution

The initial shear stiffness Ks reflects the ability of B-S connectors to resist shear slip deformation at the initial elastic phase, but it does not reflect the stiffness evolution process once the connectors are loaded and plastically deformed. The secant slope P/S of the load-slip curve reflects the continuous stiffness evolution of the B-S connectors. Taking the slip ratio S/S_u as the X-axis, and the stiffness ratio (K_s/P/S) as the Y-axis, the relationship between the stiffness ratio (K_s/P/S) and the slip ratio (S/S_u) of the B-S connectors was presented in Figure 7. It could be found that the stiffness evolution curves of the five groups of the B-S connectors with different geometric shapes were approximately parabolic in shape.

FIGURE 7

3.5 Phase identifications

FIGURE 8

In the final slowly descending phase, the shear load (P) gradually decreased as the relative slip S increased. As presented in Table 3, the ultimate slip (S_0.9) ranged from 17.2 mm to 35.0 mm, far exceeding the 6 mm requirements for ductile connections in Eurocode 4 (EN 1992-1-4, Design of composite steel and concrete structures, 2004).

4 Finite element analysis

4.1 Geometry, mesh, and boundary conditions

As shown in Figure 9, due to the biaxial symmetry of the push-out specimens, a quarter FE model was established to reduce the computation time. The FE model consisted of six components: precast concrete slab, post-poured mortar, steel beam, B-S connector, base plate and reinforcing bars. The symmetric boundary conditions “xsymm” and “zsymm” were applied to the symmetric Surface X and Surface Z, respectively. The reference point “Fixed point” for the base plate was fixed in all six directions of translation and rotation. An enforced downward displacement was applied to the reference point “Loading point” of the steel beam.

FIGURE 9

The solid element C3D8R was used to simulate concrete slab, H-steel beam, and post-poured mortar. The truss element T3D2 was used to mesh the reinforcing bars and the discrete rigid element R3D4 was used to mesh the base plate. The numerical model meshed with a global seeds size of 15 mm, and the local seeds size near the B-S connector was 5 mm.

4.2 Analysis method and interaction

The static general solver available in ABAQUS was used to simulate the shear behavior of B-S connectors in push-out tests (ABAQUS, 2014; ABAQUS, 2014). Surface-to-surface contacts were considered between the different components of the push-out tests, which included the concrete slab to the steel beam, the concrete slab to the B-S connector, and the concrete slab to the base plate. “Hard” contact pressure-over closure relationship was considered in the normal direction and “penalty” friction formulation was considered in the tangential direction. The friction coefficient between the concrete slab and steel beam was 0.6 (Guo et al., 2022), and the friction coefficient between the other components was 0.25 (Wang et al., 2022). The reinforcing bars were embedded into the concrete slab.

In addition to surface-to-surface contact, the cohesive contact, which includes the “cohesive behavior” and “damage”, was applied to simulate the initial cohesive force between the steel beam flange and the concrete slab (Zou et al., 2023). According to the results of previous research (Nguyen, H. T., and Kim, S. E., 2009) and trial-and-error method, the parameters of “cohesive behavior” were determined as follows: K_nn was taken as 0.05 E_cm, K_ss and K_tt were taken as 0.05 G_cm, where E_cm and G_cm are the elastic modulus and shear modulus of concrete, respectively. The quadratic stress criterion was used as the damage initiation criterion of the surface-based cohesive behavior, and the parameters of “damage” were determined as follows: , , (Qin, 2007; Li et al., 2010), and mm (Nguyen, H. T., and Kim, S. E., 2009).

4.3 Material modeling

4.3.1 Concrete

Concrete Damage Plastic model available in ABAQUS was considered to simulate concrete behavior (ABAQUS, 2014). Figures 10A, B shows the uniaxial behavior of concrete compression and tension, respectively.

FIGURE 10

The stress-strain curve of concrete compression is separated into three parts. The first part is assumed to be linear elastic where the compressive stress does not exceed 0.4 f_cm (Kwon et al., 2010; EN1992-1-2: Eurocode 2-Design of concrete structures, 2004, Design of concrete structures, 2004; Birtel and Mark, 2006; Alfarah et al., 2017):Where f_cm and E_cm are the concrete cylinder compressive strength and the concrete elastic modulus, respectively. , , .

The second part of the compressive stress-strain curve is quadratic, where the compressive stress ranges from 0.4 f_cm to the peak stress fcm (CEB-FIP, 2010):

In Eq. 2, . is the peak strain corresponding to the peak stress f_cm.

The third part of the stress-strain curve is a slowly descending branch, which ensures the simulation results are almost independent of the element mesh by introducing a characteristic element length parameter lck (Birtel and Mark, 2006; Alfarah et al., 2017).

In Eq. 4, Gch is the crushing energy per unit area, ; f_tm is the concrete tensile strength (Alfarah et al., 2017); 1is the fracture energy per unit area, which is equates to 0.073 (N/mm) (CEB-FIP, 2010); is the characteristic element length, which depends on the element type and mesh size (ABAQUS, 2014); , a value of b is assumed to be 0.7 (Birtel and Mark, 2006).

As shown in Figure 10B, a non-linear stress-crack width relationship was adopted to explain the tensile behavior of concrete, which is given by Birtel and Mark (2006):

In Eq. 5, w_c, which equates to 5.14G_f/f_tm (CEB-FIP, 2010), is the cracking width when the tensile stress is zero. The constants are c₁ = 3 and c₂ = 6.93 (Birtel and Mark, 2006; Alfarah et al., 2017).

Concrete damage coefficients d_c and d_t were expressed as follows (Birtel and Mark 2006):

4.3.2 Steel

As shown in Figure 11A, the ideal elastic-plastic model was used to simulate the stress-strain relationship of the steel beam, pressure-bearing plate and reinforcing bars (Ataei and Zeynalian, 2021; Lima et al., 2022). Figure 11B shows the stress-strain relationship of the shear plate (Ataei and Zeynalian, 2021; Guo et al., 2022). Experimental data in Table 1 can be used for the values of elastic modulus (E_s), yield strength (f_y) and ultimate tensile strength (f_u). Based on the material properties tensile tests, the ultimate strain ε_u and fracture strain ε_f of the shear plate were 0.13 and 0.135, respectively.

FIGURE 11

4.4 Verification of numerical model

The effectiveness of the FE model was verified by comparing the FE analysis results with the push-out tests from four aspects: failure modes, load-slip curves, shear capacity and shear stiffness. Figure 12 shows the comparison of the deformation of the B-S connectors in the tests and FE analysis. Both in the push-out tests and FE analysis, the shear plates had a significant shear deformation, whereas the pressure-bearing plates had no obvious deformation. Figure 13 shows the comparison of the load-slip curves obtained from tests and FE analysis. It could be found that the load-slip curves of the FE analysis were very similar to the curves tested.

FIGURE 12

FIGURE 13

In addition, Table 3 compares the shear capacity and shear stiffness between the tests and FE analysis. P_{u, test} and P_{u, FEM} are the shear capacity per B-S connector obtained from push-out tests and FE analysis, respectively. It could be found from Table 3 that the deviation between P_{u, test} and P_{u, FEM} ranges from −6% to 4%, and the mean value of the P_{u, test} and P_{u, FEM} is 0.99, with a standard deviation of 0.03. K_{0.2, test} and K_{0.2, FEM} are the shear stiffness per B-S connector obtained from the push-out tests and FE analysis, respectively. The mean value of the K_{0.2, test}/K_{0.2, FEM} is 0.99, with a standard deviation of 0.03. From the previous analysis, it can be concluded that the shear behavior of the B-S connectors can be accurately simulated by using the FE model established in this study.

5 Parametric analysis

The load-slip curves of the shear connectors provide a detailed information on their shear behavior, including shear capacity, shear stiffness and slip capacity. To facilitate the comparison of the shear behavior between different shear connectors, the load-slip relationship can be presented in various ways, such as load-slip curves, stiffness evolution curves and normalized load-slip curves. Based on the results of experiments and FE parametric analysis, six parameters that influence the load-slip relationship of the B-S connectors were studied in this section.

5.1 Parametric analysis based on the push-out tests

5.1.1 Influence of the pressure-bearing plate shape

Figure 14 shows the load-slip relationship of the B-S connectors with different pressure-bearing plate shapes. It could be found that the load-slip curves of specimen BS-r20-h120 and BS-r20-h50d almost coincided with each other, which indicates that the shape of the two pressure-bearing plates had little influence on the load-slip relationship of the B-S connectors.

FIGURE 14

5.1.2 Influence of the pressure-bearing plate height

Figure 15 shows the load-slip relationship of the B-S connectors with different pressure-bearing plate heights. When the pressure-bearing plate height changed from 80 mm to 120 mm and 160 mm, the shear capacity P_u increased by 5.4% and 4.0%, respectively. Despite the change in the height of pressure-bearing plate, the shear stiffness of B-S connectors gradually decreased with the increase of slip. It could be seen from Figure 15C that the height of the pressure-bearing plate had a negligible influence on the trends of the normalized load-slip curves.

FIGURE 15

5.1.3 Influence of the shear plate shape

As shown in Figure 16, the shear plate shape had a significant influence on the behavior of the B-S connectors. The root of the shear plate of specimen BS-r0-h120 was not locally widened, as shown in Figure 6E. Compared to the specimen BS-r20-h120, the shear capacity of the specimen BS-r0-h120 was reduced by 6.6%, and the shear stiffness was significantly reduced in the elastic-plastic phase. However, despite the varying shear plate shape, the stiffness of the B-S connectors gradually decreased with increasing slip. The normalized load-slip curves of the two B-S connectors with different shear plate shapes had the similar patterns.

FIGURE 16

5.2 Parametric analysis based on the numerical modeling

The numerical model, verified by the push-out tests, was used for the parametric study to analyze the influence of the cylinder compressive strength of concrete (35, 45, 55 MPa), and the thickness (14, 16, and 18 mm), the tensile strength (470, 490, 520 MPa) of shear plate on the shear behavior of the B-S connectors.

5.2.1 Influence of the concrete strength

As shown in Figure 17, the concrete strength had a significant influence on the shear behavior of the B-S connectors. When the concrete strength changed from 35 MPa to 45 MPa and 55 MPa, the shear capacity Pu increased by 1.6% and 3.1%, and the peak slip (S_u) increased 67.9% and 121.4%, respectively. Despite the varying of concrete strength, the stiffness of the B-S connectors gradually decreased with the increase of the slip. The normalized load-slip curves with different concrete strengths exhibited the similar trends.

FIGURE 17

5.2.2 Influence of the shear plate thickness

As shown in Figure 18, the shear plate thickness had a significant influence on the shear behavior of the B-S connectors. When the shear plate thickness changed from 14 mm to 16 mm and 18 mm, the shear capacity increased by 10.7% and 15.7%, and the peak slip S_u increased by 45.1% and 3.2%, respectively. Despite the variation of the shear plate thickness, the stiffness of the B-S connectors gradually decreased as the relative slip increased, and the normalized load-slip curves also exhibited the similar trends.

FIGURE 18

5.2.3 Influence of the shear plate tensile strength

As presented in Table 4, three types of structural steels were chosen for parametric study according to GB 50017-2017 (Standard for design of steel structures, 2017). Figure 19 shows the load-slip relationship of the B-S connectors with different shear plate tensile strength. It could be found that the shear plate tensile strength had a significant influence on the shear behavior of the B-S connectors. The shear capacity increased by 3.8% and 8.9%, and the peak slip S_u reduced by 9.6% and 3.2% when the shear plate tensile strength changed from 490 MPa to 520 MPa and 550 MPa, respectively. Regardless of the differences in the shear plate tensile strength, the stiffness of the B-S connectors gradually decreased as the slip increased, and the normalized load-slip curves also exhibited the similar trends.

FIGURE 19

6 Analytical model

The normalized load-slip curve is often used to compare the shear behavior of various shear connectors (Zou et al., 2021). Figure 20 shows the normalized load-slip curves of the common shear connectors. It could be found that the curves for the B-S connector and the PBL connector exhibit similar patterns, and both of them have three obvious phases: linear elastic phase, non-linear elastic-plastic phase and a slowly descending phase. Particularly in the descending phase, unlike other types of shear connectors, the load of the both types of connectors gradually decrease as the slip increases. Therefore, this study refers to the load-slip relationship of the PBL connector to establish the analytical model of the B-S connector (Zheng et al., 2018).

FIGURE 20

Based on the stiffness evolution curves of the B-S connectors discussed in Section 3.4, the stiffness ratio (K_s/(P/S)) increased as the slip ratio (S/S_u) increased. As illustrated in Figure 7, the fitting analysis of the stiffness evolution curves showed that the mean value of COD (Coefficient of determination) of the quadratic fitting was 0.998, which fully indicated that the relationship between stiffness ratio (K_s/(P/S)) and slip ratio (S/S_u) can be expressed by a quadratic expression 8).

In Eq. 8, C₁, C₂, and C₃ are the non-dimensional parameters which could be derived from the boundary conditions of the load-slip curves. The Eq. 8 expressing the load-slip relationship of the B-S connectors can be simplified into Eq. 9.

The first derivative of Eq. 9 represents the tangent slope of the load-slip curves:

According to the characteristics of the load-slip curves in push-out tests and numerical analysis, the load-slip relationship of the B-S connectors should satisfy the following two boundary conditions.

Substituting Eq. 9 and Eq. 10, which represent the boundary conditions, into Eq. 11 and Eq. 12, the unknown parameters C₁, C₂ and C₃ should meet the following requirements.

Substituting Eq. 13 and Eq. 14 into Eq. 9, the analytical expression of load-slip curves can be simplified to an equation with only one unknown parameter C1.

According to Eq. 15, non-linear regression analysis was conducted on the results of the push-out tests and FE analysis, and the best fitting value of the unknown parameter C₁ was determined to be 0.8.

The shear stiffness (K_s) in Eq. 16 is the secant slope corresponding to the relative slip of 0.2 mm in the load-slip curves. Based on the results of the push-out tests and FE analysis, the shear load corresponding to the relative slip of 0.2 mm was about 0.37 P_u. Therefore, the shear stiffness in Eq. 16 can be expressed as follows.

Finally, the Eq. 17 was substituted into Eq. 16, and the load-slip relationship of the B-S connectors can be expressed as Eq. 18.

Figures 21A–H show the comparison of the predicted load-slip curves with the load-slip curves obtained from the push-out tests and numerical analysis, respectively. It could be found that the proposed analytical expression agrees well with the results of experiments and numerical analysis.

FIGURE 21

7 Conclusion

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