REVIEW article

Front. Mater., 09 November 2021

Sec. Polymeric and Composite Materials

Volume 8 - 2021 | https://doi.org/10.3389/fmats.2021.752813

Polymers Blending as Release Modulating Tool in Drug Delivery

  • 1. Department of Clinical Pharmacy, School of Pharmacy, Shiraz University of Medical Sciences, Shiraz, Iran

  • 2. Pharmaceutical Sciences Research Center, School of Pharmacy, Shiraz University of Medical Sciences, Shiraz, Iran

  • 3. Department of Pharmaceutics, School of Pharmacy, Shiraz University of Medical Sciences, Shiraz, Iran

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Abstract

Different polymeric materials have been used as drug delivery vehicles for decades. Natural, semisynthetic, and synthetic polymers each have their own specific characteristics and, due to the physicochemical limitations of each polymer, tuning the release rate and targeting the active ingredient to a specific organ or site of action is a complicated task for pharmaceutical scientists. In this regard, polymer blending has been considered as an attractive approach to fabricate novel and unique drug delivery systems with modified physical and/or chemical characteristics. There are three major polymer blending approaches that are used for drug delivery purposes: physical mixtures, core-shell model, and block copolymer model. Each of these types of polymer blends could significantly affect the loading capacities and the kinetics of drug release from the relevant formulations. Drug release from these blended polymers can be tuned through the changes in temperature and pH of the environment, and physiochemical properties of the target organs. Furthermore, the possible molecular interactions among polymers and drug molecules can significantly affect the drug release profile from these blended polymeric micro- and nanocarriers. In this review, first of all, different types of polymers and their various applications in biomedical sciences have been discussed and smart or stimuli responsive polymers are introduced and categorized based on their nature. Then, the purpose of polymer blending in drug delivery systems has been discussed. Different types of polymer blends including physical mixtures, core-shell polymeric carriers, and block copolymers have been summarized with focus on the effect of polymer blending on encapsulated drug release profiles. Finally, the consequence of each blending approach on drug release profile and kinetics of drug release have been mentioned in tabular format.

Introduction

Controlled drug delivery systems have been considered as novel strategies in pharmaceutical sciences in order to minimize unwanted adverse drug reactions and achieve optimum efficacy by minimizing the concentration fluctuations and increasing the interval of drug administration and drug delivery to the site of action. In this regard, different types of polymeric and non-polymeric carriers with different particle size ranges have been studied (Ghasemiyeh et al., 2017; Ghasemiyeh and Mohammadi-Samani, 2018; Ghasemiyeh et al., 2019; Ghasemiyeh and Mohammadi-Samani, 2019; Ghasemiyeh and Mohammadi-Samani, 2020). Polymeric nanoparticles can be fabricated using different natural and synthetic polymers (Chakravarthi et al., 2007). Polymeric nanoparticles have the advantages of biocompatibility and low toxicity in comparison to other types of nanocarriers (Ahmadi et al., 2015; Ghasemiyeh and Mohammadi-Samani, 2020). Natural polymeric nanoparticles are fabricated through the recruitment of polymers that come from natural sources such as alginate, albumin, gelatin, and chitosan. These polymers are produced through extraction followed by several purification processes. Natural polymers have the potential of hydrogel formation which makes them a suitable candidate for delivery of hydrophilic drugs, oligonucleotides, peptides, and proteins (Zhang et al., 2013). Due to the lack of purity and potential batch-to-batch variations of some of these available natural polymers, synthetic polymers were introduced. Synthetic polymers are suitable for delivery of both hydrophilic and lipophilic agents. Also, programmed drug release can be achieved through the recruitment of these polymeric nanoparticles as novel drug delivery systems. The most commonly used biodegradable synthetic polymers for drug delivery purposes are polylactide (PLA), poly (lactide-co-glycolide) (PLGA), and poly (ε-caprolactone) (PCL). While the most common non-degradable ones are polystyrene, poly (methyl methacrylate), and polyacrylate (Zhang et al., 2013). Different applications of polymers and polymeric nanoparticles are summarized in Table 1.

TABLE 1

Polymers applicationsCommentsReferences
Pharmaceutical and drug delivery purposesPolymers and polymer blends with various amazing characteristics and structures are promising novel drug delivery systems with the potential for controlled and sustained drug release profile.Pillai and Panchagnula (2001); Liechty et al. (2010); Ahmadi et al. (2015); Srivastava et al. (2015); Ghasemiyeh and Mohammadi-Samani (2019)
Cosmeceutical purposesDifferent polymeric nanoparticles, especially dose with natural origin, are commonly used in cosmeceutical industries to produce novel topical formulations for skin health and beauty purposes.Duarah et al. (2016); Aranaz et al. (2018); Asthana et al. (2021)
Tissue engineeringSmart or stimuli-responsive polymers with biocompatible and biodegradable properties are suitable candidates for tissue engineering and regenerative tissue purposes.Guo and Ma (2018); Mohammadi et al. (2018); Doberenz et al. (2020); Wu et al. (2020)
IndustrialRemoval of waste materials and pharmaceutical residues.Ahmed and Emam (2019); Emam and Ahmed (2019); Abdelhameed et al. (2020); Emam et al. (2020); Abdelhameed et al. (2021); Emam et al. (2021)
Photo-catalytic reduction of nitro-aromatics for industrial products.
Catalytic degradation and discoloration of dyes.
Water treatment and removal of pesticides from waste water.

Different applications of polymers and polymeric nanoparticles.

Controlled drug delivery and drug release from polymers can follow one or more of these three major mechanisms. The first is Fickian diffusion of the drug molecule through the pores or backbone of the polymer structure which is the rate limiting step of drug release from polymeric nanoparticles (Langer, 1993). The second mechanism is related to chemical reaction in term of hydrolytic or enzymatic degradation of the polymers that can result in the release of the entrapped therapeutic agents. Also, chemical reaction can appear as a bond cleavage between drug and polymer that release the encapsulated drug conjugated to the polymer. This chemical reaction can be triggered with various environmental conditions in smart or stimuli-responsive polymers (Langer, 1993). The third mechanism of drug release from polymers can be attributed to the osmotic pressure and solvent-activated drug release. In this regard, polymer will absorb large amount of solvent through a semi-permeable membrane and swell accordingly. The dissolved osmotic agent will induce osmotic pressure that can result in drug release from the polymer shell (Langer, 1993).

Polymer blending has been considered as an attractive method in which the physicochemical characteristics of these systems would be different from the characteristics of each polymer alone. Among the different types of polymeric materials as drug carrier, stimuli-responsive polymers are considered attractive polymeric carriers which undergo phase transitions in response to different environmental stimuli including temperature, pH, light, and enzymes. (Keogh et al., 2020). Thermo-responsive polymers are a common type of smart or stimuli-responsive polymeric carrier that show a change in solubility at a point called critical solution temperature (CST) (Ward and Georgiou, 2011). This trigger can be considered as a stimulus in drug release initiation. This attractive potential makes the thermo-responsive polymers suitable nanoparticles for different biomedical applications including gene delivery, drug delivery, tissue engineering, protein-ligand recognition, enzyme immobilization, and artificial organs production (Ward and Georgiou, 2011; Cirillo et al., 2015). Among these thermo-responsive polymeric nanoparticles, those that are fabricated using N-isopropylacrylamide (NIPAAm) are more popular in pharmaceutical sciences for drug delivery purposes (Cirillo et al., 2015). Most of these delivery systems are block copolymer with unique characteristics. Polymeric blends and different approaches of polymer blending could significantly affect this CST and tune the drug release profile for drug delivery purposes (Keogh et al., 2020). For biomedical applications, the trigger to form thermo-responsive hydrogels would be the change in temperature from environment to physiologic condition which is called in situ hydrogel formation (Klouda, 2015). Thermally-responsive polymers can be divided into two categories: natural and synthetic polymers. The detail of these thermo-responsive hydrogels are summarized in Table 2 (Klouda, 2015).

TABLE 2

Thermo-responsive polymers categoriesPolymersCharacteristics
Natural polymersCellulose derivatives (Metolose®)MethylcelluloseThe viscosity of Metolose® would be reduced after temperature enhancement, while further increment in temperature can form solidified hydrogels
Hydroxypropyl methylcellulose
ChitosanChitosan-ß-glycerophosphateAddition of either ß-glycerophosphate or ß-tricalcium phosphate (ß-TCP) can result in the formation of thermo-response hydrogel for controlled drug delivery purposes
Chitosan-ß-tricalcium phosphate (ß-TCP)
XyloglucanXyloglucan showed thermally-responsive properties through the cleavage of galactose residues in their structure. Physical mixture of pectin with xyloglucan can result in more sustained drug release profile
GelatinGelatin cross-linked dextran Physical mixture of gelatin and chitosan/glycerol phosphateThe thermo-responsive properties of these polymers have been used to induce porosity in polymeric nanoparticle’s structure that is useful for the purpose of tissue engineering
Synthetic polymersPoly (N-isopropylacrylamide) (pNIPAAm)Copolymerization of NIPAAm and propylacrylic acid (PAA).This polymer blend can result in a novel pH- and thermo-responsive hydrogel (pH < 5.5 and physiologic temperature) that would be promising for drug delivery purposes
Copolymerization of NIPAAm and benzomethylene dioxepaneCopolymerization of NIPAAm with biodegradable monomers such as benzomethylene dioxepane can reduce the critical solution temperature of the blended polymer
Copolymerization of NIPAAm with methacrylate polylactide and acrylicThis copolymer has been designed for protein-delivery purposes
Poly (ethylene oxide)-b-poly (propylene oxide)-b-poly (ethylene oxide) (PEO–PPO–PEO) copolymers (Pluronic®)These thermo-responsive tri-block copolymers are useful for different biomedical applications including drug delivery, gene delivery, and tissue engineering through the micelle formation in aqueous solution above the critical solution temperature
Poly (ethylene glycol) (PEG)/biodegradable polyestersPEG-poly (lactic-co-glycolic acid) (PEG-PLGA)These block copolymers, in addition to their thermo-responsive properties, have the advantages of biocompatibility and biodegradability
PEG-poly (e-caprolactone) (PCL)
PEG-poly (N-(2-hydroxypropyl) methacrylamide lactate)
PEG-polylactide (PLA)
PEG-poly-((R)-3-hydroxybutyrate)-poly (propylene glycol) (PHB)-(PPG)
Poly (organophosphazenes)The degradation products of these thermo-responsive hydrogels are biodegradable. They are suitable for gene delivery, protein drug delivery, and tissue engineering
2-(dimethylamino) ethyl methacrylate (DMAEMA)pDMAEMA/oxidized sodium alginateThis semi-interpenetrating polymer network showed both thermo- and pH-responsive properties
DMAEMA and silsesquioxanesA thermo-responsive and pH-responsive polymer blend
Copolymerization of DMAEMA and NIPAAmThis copolymer with higher hydrophilic characteristics results in a higher critical solution temperature and slower de-swelling process would be predictable

Different categories of thermo-responsive polymers and characteristics.

Polymer blending approaches can result in possible molecular interactions among blended polymers which can be used in the fabrication of novel polymeric nanoparticles with unique characteristics. In this regard, it has been reported that the molecular interaction between chitosan and collagen through physical mixture could result in a polymeric carrier with novel characteristics (Sionkowska et al., 2004). These molecular interactions between chitosan and collagen are polyelectrolytic interactions through the polyanion/polycation complex formation. FTIR results revealed that a new hydrogen bond (between–OH, –COOH, or–NH2 groups of collagen and–OH or–NH2 groups of chitosan) was formed in this blended polymers structure, which confirmed the collagen denaturation process during physical mixture with chitosan. The blended chitosan-collagen polymers were miscible, which proved the altered molecular characteristics of the blended polymers in comparison to each one alone. Further, the viscosity of the finalized blended product was higher than each component alone which also emphasized the creation of molecular interactions between chitosan and collagen (Sionkowska et al., 2004). Also, it has been reported that blending and copolymerization of chitosan with PEG can result in improved ductility properties of chitosan which can be attributed to the inter-molecular interactions between chitosan and PEG polymers (Kolhe and Kannan, 2003).

In this focused review, first of all, the purpose of polymer blending in drug delivery systems and their advantages have been discussed. After that, different methods of polymer blending including physical mixture, core-shell polymeric carriers, and block copolymer have been summarized (Figure 1). Finally, the consequence of each blending approach on drug release profile and kinetics of drug release have been discussed. In the conclusion, the recently used polymer blends, the loaded drug, and the suggested drug release profile and kinetics have been summarized in tabular format.

FIGURE 1

Polymers Blending

Drug delivery scaffolds are considered smart novel drug delivery systems that are used in controlled spatiotemporal drug release. These scaffolds are composed of various natural and/or synthetic polymer blends to fabricate novel and unique systems with improved characteristics (Calori et al., 2020). The process of polymer blending can result in changes in physicochemical characteristics of the final product in comparison to the homopolymers alone. The main advantages of polymers blending is the fabrication of miscible polymer mixtures. The physical characteristics of the blended polymers depend not only on the characteristics of each homopolymer alone but also depend on the possible intramolecular interactions among blended polymers. Furthermore, the polymer blending process can result in fabrication of a novel product with second functionality that would have potential for the formation of new interactions with other polymers and drugs (Jones et al., 2005). The most common natural polymers that are used in this field are hyaluronic acid (HA), chitosan, alginate, collagen, gelatin, elastin, keratin, and silk fibroin. Also, the most commonly available synthetic polymers used for this purpose are polylactide (PLA), polyglycolic acid (PGA), polyvinyl alcohol (PVA), and poly-ε-caprolactone (PCL) (Calori et al., 2020).

Physical Mixtures

Simply blending low molecular weight hyaluronic acid (HA) with carboxymethyl hexanoyl chitosan (CHC) under stirring without thermal treatment can result in the fabrication of in situ injectable hydrogels. The probable mechanisms of this hydrogel formation are hydrophilic-hydrophobic interactions, supramolecular assembly, and electrostatic micelle formation in a pH-dependent manner. The prepared hydrogel was biocompatible, biodegradable, bioadhesive, and shape-persistent. This polymer blend showed a pH-sensitive extended drug release profile at pH 6. The rate of these polymers blend degradation was accelerated at physiologic pH (pH = 7.4) (Lu et al., 2019). These injectable hydrogels are potentially applicable in tissue engineering and soft tissue repairing through a non-invasive procedure. Also, CHC can be physically mixed with thermal responsive agents including Pluronic F-127 and β-sodium glycerophosphate (β-GP) to form in situ temperature-sensitive injectable hydrogel (Lu et al., 2019). The major mechanism of drug release from the hydrogels would be Fickian diffusion through the pores of macromolecular chains in swollen hydrogels. However, the mechanism of drug release from these thermo-responsive hydrogels would be highly dependent on the process of drug entrapment within the hydrogel, drug-polymer affinity, and the polymeric network structure (Cirillo et al., 2015). In recent decades, chitosan has been used as a suitable carrier with mucoadhesive potential for buccal drug delivery purposes. However, chitosan polymers have some limitations including poor tensile and weak adhesion strength characteristics. These limitations can be overcome through the recruitment of polymer blending approaches (Freag et al., 2018). It has been reported that a physical mixture of chitosan and hydroxypropyl methylcellulose (HPMC) can result in a novel blended polymer with improved mucoadhesive properties for the buccal route of administration (Freag et al., 2018). Physical blending of HPMC with chitosan can result in enhanced hydration capacity which is required for controlled and uniform drug release through the buccal route (Freag et al., 2018). Furthermore, results of this study revealed that chitosan mixed with of Sodium carboxymethyl cellulose (NCMC), Sodium alginate (NALG), or hyaluronic acid (HA), respectively, fail to enhance the mucoadhesive potential while blending chitosan with either HPMC or Carbopol® (CRB) could result in significantly better mucoadhesive characteristics and residence time in the buccal cavity (Freag et al., 2018). Gelatin, agar, and κ-carrageenan are considered as suitable polymers to fabricate hydrogels with controlled drug release potential; however, the release rate of hydrophilic agents from each of these polymers would be fast. The effect of physically two-by-two blending of either gelatin, agar, or κ-carrageenan polymers (with 1:1 ratio) on the release pattern of theophylline from hydrogels has been studied (Liu et al., 2005). Results revealed that polymer blending was accompanied by sustained and prolonged drug release from hydrogels that can be attributed to the longer and more tortuous pathways that drug molecules should pass to exit from the structure of the hydrogels. Furthermore, the viscosity of the hydrogel can reduce the drug release by inducing a hindrance in molecular diffusion. Also, it has been reported that the addition of a polysaccharide including agar and κ-carrageenan to the gelatin could result in a slower release pattern in comparison to the blending of these two polysaccharides together (Liu et al., 2005). The effect of temperature on the release profile revealed that by enhancing the temperature, the release rate was increased in each studied polymer blend. Among all of these assessed polymer blends, hydrogels fabricated from agar and gelatin physical mixture (with 1:1 ratio) resulted in the slowest drug release profile (Liu et al., 2005). The miscibility studies on pairwise polymer blends revealed that physical mixture of hydroxypropyl methylcellulose acetate succinate (HPMCAS)/PVP, HPMC/carboxymethyl cellulose acetate butyrate (CMCAB), and PVP/HPMC were miscible while Eudragit 100 (E100)/PVP and E100/HPMC had a miscibility gap. A physical mixture of these immiscible polymers can result in polymer blends with balanced amorphous solid dispersions (ASDs) that can result in controlled drug release rate and formation of polymer-polymer and polymer-drug interactions to avoid further nucleation and crystal growth of hydrophobic drugs (Marks et al., 2014).

Physical mixture of some synthetic polymers including polyethylene terephthalate (PET) and polyacrylonitrile (PAN) can result in the production of an activated carbon product with different medical, pharmaceutical, and industrial applications including pesticide removal from the liquid phase. The activated carbon can act as an efficient adsorbent agent (Belo et al., 2017). Different natural and synthetic polymers can be blended physically in order to fabricate novel polymeric micro- and nanoparticles with unique characteristics. In this regard, collagen as a natural polymer can be blended with different synthetic polymers including PVP, PEO, PVA, and PEG (Sionkowska, 2011). These blended polymers can be used for different applications including drug delivery systems, wound healing process, tissue engineering, and medical devices production (Sionkowska, 2011). Furthermore, chitosan is another natural polymer that can be blended with different synthetic polymers including PEG, PVP, PCL, PEO, and PLA, and polyacrylamide (PAAm) (Sionkowska, 2011). Other natural polymers that can blend with synthetic polymers are keratin, elastin, silk fibroin, and starch (Vaidya and Bhattacharya, 1994; Sionkowska, 2011).

Core-shell Polymeric Carriers

Polymeric nanofibers and microfibers that are composed of either synthetic or natural polymers with a diameter range of a few nanometers to several micrometers have been considered for use as drug delivery systems. A novel class of nanofibers that have a core-shell or core-sheath structure have been developed using coaxial and emulsion electrospinning techniques (Monfared et al., 2019). The most important advantages of polymeric core-shell nanofibers are their high surface area, nanoscale particle size, porous structure, simply controlled structure, flexible platform, biomimetic and biocompatible properties, high encapsulation efficiency, and sustained controlled drug release at the site of action (Monfared et al., 2019). The main drawback of these blended polymeric nanofibers for drug delivery purposes is their limited ability to sustain drug release for hydrophilic agents. Small molecule hydrophilic drugs that are highly soluble in release medium while poorly compatible with insoluble polymers with poor partitioning coefficient can result in initial burst release and overall faster release rate (Chou et al., 2015). In contrast, burst drug release would be avoided and overall prolonged drug release would be achieved for hydrophobic agents due to their poor solubility in release medium, higher compatibility with insoluble polymers, and sufficient partitioning into the hydrophobic polymers (Monfared et al., 2019; Zupančič, 2019). In order to obtain controlled drug release, core-shell structures, also known as double wall microspheres, containing a bulk-eroding core (like PLGA) and a surface eroding sheath (like polyanhydride) has been suggested to significantly prevent initial burst release of encapsulated agents (Mohammadi-Samani and Taghipour, 2015). Drug release patterns from biodegradable core-shell nanofibers would take place based on three different mechanisms: diffusion, shell thickness, and degradation (Vashisth et al., 2016). Most of the added drug would be entrapped within the core phase of the polymeric nanofibers and molecular diffusion is the most common mechanism responsible for the extended drug release from these core-shell nanofibers. While the polymer matrix is degrading, the incorporated drug will be released from the nanofibers. Drug release from these core-shell nanofibers is almost completely a two-phasic release pattern containing an initial burst release followed by a sustained and controlled drug release. This biphasic release pattern in core-shell polymeric nanoparticles can be used as dual action drug delivery system (one dissolves in the core phase and the other in the shell) with different rates of release (Monfared et al., 2019). It has been reported that in a core-shell nanofiber fabricated from poly (methyl methacrylate) (PMMA) in the shell and PMMA/PVA blend in the core phase, the lower the ratio of PVA in the core, the lower the incidence of initial burst release (Zupančič et al., 2016). Recruitment of electrospun core-shell nanofibers can induce partition-controlled drug release especially for hydrophilic agents such as DNA, proteins, and peptides. In this regard, PVA/PCL core-shell, PVA/poly-L-lactide (PLLA) core-shell, and PVA/PLGA core-shell had been studied. In this study, hydrophilic drug release from each of these monolithic fibers, ie. PVA, PLLA, PCL, and PLGA, resulted in initial burst release which was highest for PVA and lowest for PLLA since the PVA showed immediate swelling in release medium and resulted in 90% initial burst release (Tiwari et al., 2010). However, the PLLA monoliths, with a high Tg [glass transition temperature] value, could entrap most of the insoluble drug into the fiber bulk and resulted in the least initial burst release (about 10%). Using PVA as the core phase in core-shell polymer blends could significantly reduce the initial burst release and sustain the overall drug release pattern in comparison to each monolith fiber. These observed data could be attributed to the fewer undissolved drug molecules through the recruitment of core polymer (Tiwari et al., 2010). Using PCL as the core phase of the core-shell nanofibers can result in facilitated drug release due to the nanoporous structure of PCL that can result in water sorption within the core of the nanofiber which in turn facilitates drug desorption from the surface of the core phase. Drug desorption, which is the rate-limiting step of drug release, could be bypassed through this core-shell polymeric carrier fabrication and faster drug release would be predictable (Srikar et al., 2008). Fabrication of blended core-shell PVA/PLGA nanofibers in comparison to the monolithic PLGA fibers could significantly sustain the drug release profile. The probable reason for these observed data regarding drug release from PLGA and PVA/PLGA fibers would be the ease of molecular diffusion through the monolithic PLGA fiber that results in faster drug release while drug partitioning through the core-shell PVA/PLGA nanofiber was more complicated and resulted in a slower release pattern (Tiwari et al., 2010). In general, in order to obtain optimized controlled drug release using core-shell nanofibers, the core and shell layers should have different hydrophilic/hydrophobic characteristics. Furthermore, the incorporated drug should be more soluble in the core phase. In addition, sufficient polymer concentration in the shell layer is essential to avoid pore formation and initial burst release. The molecular diffusion through the shell layer should not be too slow to hinder drug release from the nanocarrier (Tiwari et al., 2010). Polymer-based microspheres have the advantage of biocompatibility, ease of fabrication, tunable physicochemical characteristics, and controlled drug release patterns. Core-shell polymeric microspheres have many additional advantages that can be attributed to the tunable properties of the shell layer. The shell phase of these core-shell microspheres can induce more control on drug release profile and release kinetics of the encapsulated drug within the core phase. Initial burst release would be avoided by drug diffusion through both core and shell layers. Using suitable shell layers can result in significantly reduced initial burst release followed by further prolonged and extended drug release. Also, the shell layer’s thickness can significantly affect the drug release kinetics (Kong et al., 2013). Furthermore, other advantages of these core-shell polymeric microspheres are their potential in the protection of the fragile therapeutic agents encapsulated within the core layer from the harsh environment, targeted drug delivery through the attachment of reagents and functional groups at the surface of the shell layer, and simultaneous dual drug delivery of two distinct therapeutic agents encapsulated separately in core and shell layers (Kong et al., 2013). In this regard, alginate-PLGA core-shell microspheres had the potential of higher entrapment efficiency and could prevent the unwanted leakage of encapsulated hydrophilic agents, while PLGA-alginate core-shell microspheres could reduce initial burst release and provide overall extended drug release profile for encapsulated hydrophobic agents within the PLGA as core layer (Kong et al., 2013). In general, PLGA has been considered as a suitable polymer to control the release rate of encapsulated hydrophobic agents while alginate is a suitable candidate to provide high encapsulation efficiency of hydrophilic agents (Kong et al., 2013). A short list of several polymers used in the fabrication of core-shell polymeric carriers has been shown in Table 3.

TABLE 3

Core polymerShell polymerDrug affinityAdvantagesRef
Poly (styrene) (PSt)Poly (N-isopropylacrylamide (PNIPAM)Hydrophobic agentsA thermo-responsive shell and non-responsive coreNaseem et al. (2018)
Strength against the ionic change and changing the concentration of salt environment
Versatile properties
Poly (N-isopropylacrylamide (PNIPAM)Poly (styrene) (PSt)Affinity to hydrophilic agents below the critical solution temperature (CST) and to hydrophobic agents above the CST.A thermo-responsive hydrogelZhang, (2007); Naseem et al., 2018
Poly (N-isopropylacrylamide-co-styrene) (PNIPAM-co-St)PNIPAMAffinity to hydrophilic agents below the critical solution temperature (CST) and to hydrophobic agents above the CST.Mono-disperse and mono-shape nanoparticles with thermo-responsive swelling potentialXiao et al. (2004)
PNIPAMP(NIPAM-co-AAc)Affinity to hydrophilic agents below the critical solution temperature (CST) and to hydrophobic agents above the CST.A thermo-responsive and pH-responsive core-shell carrierJones and Lyon, (2000)
PMMA/PVA blendPoly (methyl methacrylate) (PMMA)Hydrophilic agentsThe lower the ratio of PVA in the core phase, the lower the incidence of initial burst releaseZupančič et al. (2016)
AlginatePLGAHydrophilic agentsHad the potential of higher entrapment efficiency and could prevent the unwanted leakage of encapsulated hydrophilic agentsKong et al. (2013)
PLGAAlginateHydrophobic agentsCould reduce initial burst release and provide overall extended drug release profile for encapsulated hydrophobic agents within the PLGA as core layerKong et al. (2013)

Different polymers which were used in the fabrication of core-shell polymeric carriers as novel drug delivery systems.

Block Copolymers

Block copolymers are sophisticated compounds with two or more different chemical moieties that are linked together through chemical covalent bonding. The process of copolymerization can be tuned in order to fabricate polymer blends with different arrangements and characteristics especially for tri-block copolymers design and synthesis (Calori et al., 2020). The most common techniques used in the synthesis of di-block and/or tri-block copolymers are ionic (anionic and cationic) polymerization, free-radical polymerization, metal-catalyzed polymerization (ring-opening metathesis polymerization (ROMP), and α-olefin polymerization) (Hillmyer, 1999). The copolymers’ compositions and the length of polymers’ blocks can significantly affect the degree of phase separation and transition phase (Calori et al., 2020). Block copolymers are synthesized with different purposes including enhancing the hydrophilicity that can be achieved by the addition of polyethylene oxide (PEO) moieties to the hydrophobic polymers. Also, the PEG/PCL block copolymer is a smart thermo-responsive hydrogel that gained FDA approval for local drug delivery via the parenteral route (Calori et al., 2020). Poly (lactic-co-Glycolic Acid) (PLGA) is a kind of block copolymer in which PLA and PGA moieties have been covalently bonded (Calori et al., 2020). PLGA is used in the delivery of various peptides, proteins, genes, nucleotides, and many other therapeutic agents. So, it has been considered as a favorable scaffold for drug delivery and gene delivery purposes especially in the field of biomedicine (Roointan et al., 2018a). PLGA block copolymer has the advantage of biocompatibility, biodegradability, and mechanical strength. Also, it could produce non-toxic metabolites including glycolic acid and lactic acid. Using the PLGA polymeric blend, drug release profile and release kinetics would be tuned more appropriately (Mohammadi-Samani and Taghipour, 2015). The most addressed advantage of using PLGA for drug delivery purposes are the need for less frequent drug administration due to extended drug release capability, lower total dose requirements, avoidance of unwanted fluctuations in plasma concentration, and reduced adverse drug reactions (Mohammadi-Samani and Taghipour, 2015). The PLGA polyesters exist in two forms, namely crystalline and amorphous states, which are affected by the lactide/glycolide ratio used in PLGA synthesis. The higher the lactide/glycolide ratio, the longer the time spent for block copolymer degradation, and a more sustained release profile would be expected (Mohammadi-Samani and Taghipour, 2015; Roointan et al., 2018a). Also, the hydrophilicity, drug encapsulation, degradation rate, and drug release profile are highly affected by the PLGA terminal group that can vary from COOH to COOR with different length and moieties (Mohammadi-Samani and Taghipour, 2015). The possible mechanisms of PLGA erosion are bulk (homogenous) erosion and surface (heterogeneous) erosion; the former is the dominant mechanism. One of the main drawbacks of using these block copolymers for drug delivery purposes is the possibility of burst release and irregular release profile of the encapsulated proteins that can be attributed to surface adsorption of proteins. Also, there are many water-filled pores and cracks in block copolymer structures that can induce burst release (Mohammadi-Samani and Taghipour, 2015). One of the reported efforts to overcome this drawback would be the fabrication of microparticle composite, containing PLGA and another polymer, with a core-shell structure while a hydrophilic polymer is located in the core and PLGA in the shell and results in sustained release of encapsulated hydrophilic therapeutic agents (Mohammadi-Samani and Taghipour, 2015). Also, recruitment of alginate and a surfactant in the fabrication of PLGA copolymer would be helpful to enhance drug entrapment efficiency and reduce initial burst effects (Roointan et al., 2018a). Drug release kinetics of PLGA block copolymer follows a multiphasic profile. Also, the method of drug incorporation could significantly affect the release profile. In this regard, surface adsorption of the drug to the PLGA block copolymer could result in 60–70% initial burst release (Mohammadi-Samani and Taghipour, 2015). Copolymer blending is a type of polymer blending approach in which two or more block copolymers with different characteristics, functionalities, and stimuli-responsiveness are mixed in order to form a unique polymer blend with special characteristics (Keogh et al., 2020). It has been reported that recruitment of albumin in the synthesis of block copolymers could affect drug release profile from hydrogels, while the gel consistency of the fabricated block copolymer was reduced (Perinelli et al., 2014). The possible mechanism of dissolution and drug release from Poloxamer-containing hydrogels, fabricated through the block copolymer approach, was a combination of drug diffusion and hydrogel erosion. Using bovine serum albumin (BSA) in preparation of these thermo-responsive hydrogels resulted in slower drug release with a lower terminal of release. However, the results of this study revealed that the recruitment of proteins such as BSA in the fabrication of thermo-responsive block copolymers affects Poloxamer gelation more than its micellization process. In addition, it has been emphasized that although the gel consistency of the finalized block copolymer was reduced in the presence of BSA, the rate of drug release was also reduced in this condition. These results could be attributed to different mechanisms of drug release that BSA might be involved in other than the well-recognized drug dissolution and hydrogel erosion mechanisms (Perinelli et al., 2014). Using block copolymers that are composed of PEG and PLA polymers could result in the fabrication of novel drug delivery systems with desired drug release profiles. Carboxymethyloxysuccinic acid (CMOSA), a non-toxic, hydrophilic, and biodegradable polycarboxylic acid, has been blended with the PLA-PEG-PLA tri-block copolymer through copolymerization and group modification (esterification) (Zhang et al., 2008). The novel synthesized HO2C-PLA-PEG-PLA-CO2H copolymer had more hydrophilic characteristics and could enhance drug encapsulation potential and improve drug release profile. Results of this study reveal that the synthesized HO2C-PLA-PEG-PLA-CO2H copolymer has a porous spherical shape with enhanced encapsulation efficiency and loading capacity values in comparison to the PLA-PEG-PLA tri-block copolymer for both hydrophilic and lipophilic therapeutic agents. Also, this novel copolymer showed a reduced initial burst release and a more sustained and controlled release profile in comparison to the PLA-PEG-PLA block copolymer alone. This phenomenon could be attributed to the hydrogenic bond formation between carboxyl groups of HO2C-PLA-PEG-PLA-CO2H and the hydroxyl group of the hydrophilic encapsulated therapeutic agents that could prevent drug adsorption to the surface of nanoparticles or microparticles and avoid faster initial burst release. Also, the same results were reported for hydrophobic drugs encapsulated in the HO2C-PLA-PEG-PLA-CO2H block copolymer. In general, the drug release rate from these copolymers was faster for hydrophilic drugs in comparison to the hydrophobic ones that can be the consequence of free diffusion of hydrophilic agents through the aqueous medium of the hydrophilic block copolymers (Zhang et al., 2008). The recruitment of polyethylene glycol-b-polyaspartic acid (PEG-b-PAsp) as an interesting pH-sensitive block copolymer to sheath the lipid nanoparticles’ surface could significantly enhance the systemic circulation, plasma concentration, and physiologic activity of the loaded drug that can be attributed to the protective effect of sheathed PEG. Also, the pH-responsiveness of this block copolymer could result in targeted drug release in the tumor area to achieve passive tumor-targeting potential in order to provide drug delivery to the drug-resistant cancerous cells (Tran et al., 2015). Dispersion of gancyclovir-loaded PLGA microspheres in thermo-responsive PLGA-PEG-PLGA tri-block copolymer could result in a three-phasic release pattern (sigmoidal equation) including initial drug diffusion, matrix hydration, and subsequent matrix degradation. This polymer blending approach could significantly enhance the encapsulation efficiency and reduce the initial burst release due to closer packing potential in comparison to the PLGA microspheres alone (Duvvuri et al., 2005; Duvvuri et al., 2006). The effect of physically blending PLGA with PLGA-b-PEG block copolymer on entrapment efficiency and release pattern of paclitaxel as a hydrophobic drug has been studied. Based on the reported results it was revealed that by enhancing the PLGA/PLGA-b-PEG ratio, the percentage of entrapment efficiency was enhanced due to the increment in hydrophobicity characteristics of the polymer blend that could result in higher paclitaxel (hydrophobic agent) entrapment in its structure. The mixture of PLGA-b-PEG block copolymer with PLGA polymer could result in the fabrication of a novel blended polymer with an enhanced rough surface area. However, the release rate from the neat PLGA-b-PEG copolymer was slower than the blended PLGA-b-PEG and PLGA polymers. This would be attributed to the much lower surface area of neat PLGA-b-PEG in comparison to the blended polymers or differences in hydrophobicity of these carriers. Results of this study revealed that the paclitaxel release from this novel polymer blend was much more diffusion-controlled (Fick’s second law of diffusion) and polymer degradation would be less probable. Finally, these physically blended polymers showed suitable biocompatibility and cell viability that would be promising for drug and gene delivery purposes (Hussain et al., 2017).

Drug Release Profile and Release Kinetics

Polymer blending and the approach that has been used in this regard can significantly affect the release profile and kinetics of drug release. Each blending approach has its pros and cons that should be considered separately in order to achieve targeted drug delivery with optimal drug release kinetics. Sometimes the combination of these three principle blending methods, namely physical mixture, core-shell model, and block copolymerization, can be combined to resolve some important disadvantages of each method. A list of some recent research on polymer blending approaches used for drug delivery purposes with a focus on blending type and the consequent drug release profile and release kinetics have been summarized in Table 4.

TABLE 4

Polymer blendBlending typeLoaded drugRelease profileRelease kineticsReferences(s)
Poly (HEMA-co-DMAEMA) nanohydrogelBlock copolymerDoxorubicinpH-dependent sustained drug release (higher drug release rate at acidic pH that mimics the tumor microenvironment)-Roointan et al. (2018b)
Lysine-modified poly (vinylcaprolactam)Block copolymerDoxorubicinpH- and Temperature-responsive drug release (faster release rate at acidic pH and higher temperatures)-Farjadian et al. (2019)
Histidine-modified poly (aminoethyl methacrylamide)Block copolymerCisplatinpH-dependent sustained drug release (higher drug release rate at acidic pH that mimics the tumor microenvironment)Weibull modelEntezar-Almahdi et al. (2021)
poly (2-ethyl 2-oxazoline)-b-poly (L-glutamic acid) double hydrophilic copolymerBlock copolymerIrinotecan--Salmanpour et al. (2019)
PHEMA-st-PEG-DA NanohydrogelsBlock copolymerMethotrexatepH-responsive drug release which was faster at acidic pHFirst-order modelFarzanfar et al. (2021)
3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyl tetrazolium bromide (MTT) block copolymerBlock copolymerDoxorubicinpH- and thermo-responsive release profile (faster release rate at lower pH and higher temperature)-Biswas et al. (2021)
poly (ethylene glycol) (PEG)- and camptothecin (CPT)-conjugated poly (methacrylate) di-block copolymerBlock copolymerCamptothecin drugsDual responsive drug release (faster release rate at overproduced intracellular glutathione (GSH) and high level of reactive oxygen species (ROS) at tumor microenvironment)-Yin et al. (2020)
Styrene–Isoprene–Styrene Block CopolymerBlock copolymerMethyl salicylate and capsaicin (as lipophilic agents) and diphenhydramine hydrochloride (as hydrophilic agent)Diffusion-controlled drug release for methyl salicylate and capsaicin (initial burst release followed by a sustained and continuous drug release)Korsmeyer Peppas modelWang et al. (2012)
Diphenhydramine hydrochloride had initial fast release within the first 4 h and the release rate slowed down after that
(methyl methacrylate)-nylon6 core-shell nanofibersCore-shellAmpicillinThree-phasic drug release (combination of the drug diffusion and surface erosion)Korsmeyer Peppas modelSohrabi et al. (2013)
PVA-PMMA core-shell nanofibersCore-shellCiprofloxacinMinimal initial burst release and strongly sustained drug release-Zupančič et al. (2016)
Surface-modified (oxygen dielectric barrier discharge plasma [ODBDP]) core-shell Bombyx mori silk/PVA nanofibersCore-shellAmoxicillin hydrochloride trihydrate (AMOX)The biphasic drug release profileWeibull modelOjah et al. (2019)
Core-shell PVA/silk fibroin nanoparticlesCore-shellDoxorubicinBiphasic release profile containing an initial burst release followed by an extended drug release profile-Cao et al. (2017)
HA/PLGA and PLGA/HA core-shell nanoparticlesCore-shellBovine serum albuminInitial burst release followed by a more sustained release profileZero-order modelTaghipour et al. (2014)
Injectable in situ forming gel based on carboxymethyl hexanoyl chitosan/hyaluronic acid polymer blendPhysical mixtureBerberinepH-dependent sustained drug release pattern at pH of 6 and higher polymer degradation rate and faster release rate at pH of 7.4 (Fastest drug release from this polymer blend was observed at pH of 5)-Lu et al. (2019)
PLGA blended with Poloxamer/poly (ethylene oxide) (PEO)Physical mixturePrilocaineSustained drug release following water penetration through the polymer blend and PLGA degradation-Hamoudi-Ben Yelles et al. (2017)
Gastrointestinal tract-insoluble and enteric polymer blends (ethylcellulose and Eudragit® L polymer blend) as coating materialsPhysical mixturePropranolol hydrochlorideControlled pH-dependent drug release pattern based on ethylcellulose: Eudragit® L ratio in the blended polymer (faster release rate at higher Eudragit® L ratios)-Lecomte et al. (2003)
HPMC and Carbomer 940 polymer blendPhysical mixtureDiclofenac sodiumUniform and sustained release profile with minimal fluctuationsZero-order modelSamani et al. (2003)

Recently used polymeric blends for drug delivery purposes, the blending type, the loaded drug, and their release kinetics.

Discussion and Conclusion

Although polymers from different origins and with different chemical natures were introduced in biomedicine as carriers in drug delivery purposes, a survey in literature reveals that, in many cases, recruitment of a single polymer does not fulfill the appropriate characteristics of a sophisticated drug delivery system in terms of site-specific and time-controlled manner of release profiles. In this regard, using different type of polymer blends from simple physical mixture to more sophisticated core-shell strategy up to recruitment of polymeric block copolymer will open new aspects in drug delivery as site-specific and rate-controlling means in pharmaceutical sciences. Although there is not any simple recommendation for all instances, in order to solve formulation limitations, application of different strategies relevant to polymers blending would be useful.

Current Investigations Limitations

In this focused review only pharmaceutical and biomedical applications of polymer blends were considered, but different applications in chemistry and water treatment and other fields of science exist which have not been addressed in this manuscript.

Future Directions

Focus on new applications of polymer blends and attention to new polymers for modulating the rate, site, and kinetics of drug release would be necessary to maximize the drug therapy efficiency and reduce the common side effects of present drugs.

Statements

Author contributions

PG contributed to study design, data gathering, and writing-original draft, writing-reviewing and revising. S-MS contributed to conceptualization, study design, supervision, project administration, and writing-reviewing and revising. All authors have read and approved the final manuscript.

Conflict of interest

The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Publisher’s note

All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.

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Summary

Keywords

polymers blending, core-shell polymeric carriers, block copolymers, physical mixtures, release profile, drug delivery

Citation

Ghasemiyeh P and Mohammadi-Samani S (2021) Polymers Blending as Release Modulating Tool in Drug Delivery. Front. Mater. 8:752813. doi: 10.3389/fmats.2021.752813

Received

03 August 2021

Accepted

22 October 2021

Published

09 November 2021

Volume

8 - 2021

Edited by

Nafisa Gull, University of the Punjab, Pakistan

Reviewed by

Hossam Elsayed Emam, National Research Centre, Egypt

Shahzad Sharif, Government College University, Lahore, Pakistan

Updates

Copyright

*Correspondence: Soliman Mohammadi-Samani,

†ORCID:Parisa Ghasemiyehorcid.org/0000-0002-8640-5724Soliman Mohammadi-Samaniorcid.org/0000-0002-1007-1422

This article was submitted to Polymeric and Composite Materials, a section of the journal Frontiers in Materials

Disclaimer

All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.

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