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Design and Mechanical Failure of Deep-Sea Pressure Structures

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Editorial29 September 2023
Editorial: Design and mechanical failure of deep-sea pressure structures

The article by Cao et al. investigated an analytical approach for global buckling of ring-stiffened sandwich cylindrical shells with layerwise theory. The strain energies of the inner and outer shells and the ribs and the work done by external forces are derived with the help of classical laminate theory, and the Rayleigh-Ritz method is employed to obtain the critical buckling load of ring-stiffened sandwich cylindrical shells. The results show that the proposed approach has high accuracy in predicting the global buckling behavior of ring-stiffened sandwich cylindrical shells.The article by Wu et al. explored the failure analysis on fully-transparent deep-sea pressure hulls used at 2,500 m depth. The compression test is carried on, in which the material samples are subjected to quasi-static compressive load until failure in tests at different loading rates. An equation for prediction of instability-type failure is described. When 5 times of safety factor is taken, the wall thickness of the pressure hull is calculated to be t/R0 = 0.0685 at 2,500 m depth. Ultimate strength and failure mode of a typical fully-transparent deep-sea pressure hull are simulated. The provided simulation procedure can be referred for failure analysis of fully-transparent pressure hulls.The article by Zhang et al. studied the fracture mechanism and failure strain of TA31 titanium alloy for deep-sea pressure hulls based on continuum damage mechanics. Considering the pressure sensitivity, the Modified Johnson-Cook (MJC) model and the Bonora damage model were used to study the fracture behavior. The comparison revealed that the Bonora model with constant parameters was not enough to predict the failure strain. The damage parameters were sensitive to the stress triaxiality. It is concluded that a higher stress triaxiality and shear mechanism lead to lower plastic deformation, and will inhibit the void growth on the damage evolution.The article by Sun et al. investigated the mechanical characteristics of a fibre reinforced flexible pipe under radial compression loading. The hoop reinforcement layer of the pipe is considered equivalent to an orthotropic circular tube. An analytical equation for calculating the radial stiffness of the circular tube per unit length is then derived based on the classical elastic theory. The load-displacement curves obtained from the tests and numerical model are linearly fitted to calculate the radial stiffness of the pipe. The radial stiffness obtained by the numerical model is very close to that obtained by the analytical method. However, owing to factors such as material defects and initial ovality, the radial stiffness measured experimentally is lower than the analytical result.The article by Yu et al. studied the cutting mechanism of 5052 aluminum alloy by means of process experiment, underwater sensor and numerical simulation. The effects of parameters were investigated on cutting current, voltage, and water depth on the underwater kerf formation. The visual sensing system was setup to monitor the cutting arc trajectory and the combustion process during the cutting process. Finite Element Analysis was performed to further analyze the underwater arc cutting kerf formation of aluminum alloy. The numerical results of temperature distribution and kerf shape were consistent with the experimental data, which revealed the cutting mechanism.The guest editors are highly thankful to all the authors for submitting their articles and submitting them on time. We also acknowledge the great service of the reviewers who had carefully reviewed the manuscripts and made constructive suggestions to improve the quality and readability of the articles. Finally, we are very grateful to the editorial office of Frontiers in Materials who had worked diligently to get all the reviewed manuscripts published in this special collection in time and in a beautiful format.

4,474 views

2 citations

Fracture mechanism and failure strain of TA31 titanium alloy for deep-sea pressure hulls based on continuum damage mechanics
ORIGINAL RESEARCH
3 February 2023
Fracture mechanism and failure strain of TA31 titanium alloy for deep-sea pressure hulls based on continuum damage mechanics
Bowen Zhangand Zhengquan Wan
Titanium alloys have high fatigue resistance, high corrosion resistance, high-temperature resistance, and other excellent properties, and have been widely used in deep-sea equipment and aviation industries. In this paper, the fracture mechanism and failure strain of TA31 titanium alloy, which has been widely used in deep-sea equipment, were studied experimentally and numerically in different stress states. Considering the pressure sensitivity, the Modified Johnson-Cook (MJC) model and the Bonora damage model were used to study the fracture behavior. To obtain the parameters of models, four types of specimens under different stress triaxiality were conducted, and a hybrid experimental-numerical approach was employed in this paper. Then, the coupled constitutive elastic–plastic-damage model was developed and implemented in ABAQUS explicit finite element analysis (FEA) code. Finally, FEA simulation was carried out and compared with the experimental results to validate the suggested model. The comparison revealed that the Bonora model with constant parameters was not enough to predict the failure strain. The damage parameters were sensitive to stress triaxiality. In addition, the fracture morphology was observed by scanning electron microscope (SEM), which revealed the micro-mechanism of failure for TA31 titanium alloy. It is concluded that a higher stress triaxiality and shear mechanism lead to lower plastic deformation, and will inhibit the void growth on the damage evolution.

4,276 views

11 citations

Study on the mechanical characteristics of a fibre reinforced flexible pipe under radial compression loads
ORIGINAL RESEARCH
13 January 2023
Study on the mechanical characteristics of a fibre reinforced flexible pipe under radial compression loads
Zhenwen Sun, 4 more and Yufeng Bu
Fibre reinforced flexible pipes are subjected to radial compression loads caused by the tensioner during pipe laying, which may lead to excessive deformation or even damage of the pipe. In this study, the mechanical characteristics of a glass fibre reinforced unbonded flexible pipe are investigated under radial compression loading. In the theoretical analysis, the hoop reinforcement layer of the pipe is considered equivalent to an orthotropic circular tube. An analytical equation for calculating the radial stiffness of the circular tube per unit length is then derived based on the classical elastic buckling theory. Radial compression tests are carried out with a universal testing machine and displacement loading within the elastic deformation range is applied to two 500mm long samples. A 3D numerical model is established to simulate the compression process of the flexible pipe, through which the distribution characteristics of the displacement, strain and stress of the hoop reinforcement layer are also obtained. The load-displacement curves obtained from the tests and numerical model are linearly fitted to calculate the radial stiffness of the pipe. The radial stiffness obtained by the numerical model is very close to that obtained by the analytical method. However, owing to factors such as material defects and initial ovality, the radial stiffness measured experimentally is lower than the analytical result.

4,637 views

8 citations

Failure analysis on fully-transparent deep-sea pressure hulls used at 2,500 m depth
ORIGINAL RESEARCH
10 January 2023
Failure analysis on fully-transparent deep-sea pressure hulls used at 2,500 m depth
Yu Wu, 7 more and Oleg Gaidai
Fully-transparent deep-sea pressure hulls have been attracted attention in recent years with the increasing demand for underwater observation. So far, public researches on design rule and failure modes for fully-transparent deep-sea pressure hulls are limited and the relevant experience cannot meet the requirements of new cabin design. Polymethylmethacrylate (PMMA) is the most commonly used transparent material. In this paper, based on the mechanical properties by compressive tests of PMMA samples, the finite element model is established in LS-DYNA software to conduct failure analysis of a typical fully-transparent deep-sea pressure hull after meshing sensitively study by comparing the simulated failure mode of specimen with test results. The first-order linear buckling modal analysis is carried out to simulate initial geometric imperfections before ultimate strength analysis under quasi-static external pressure. Simulation for the collapse process of fully-transparent pressure hull with two and one openings and ratio of thickness to radius t/R0 = 0.0685 are conducted for the present study. When the external pressure increases to 128 MPa and 126 MPa respectively, the two hulls begin to damage until they are completely broken. At the same time, simulation of sample pressure hull is carried out. The simulation results are compared with the experimental results in reference, which is basically consistent. The calculated failure strength shows that the spherical hulls satisfy the safety factor requirement of 5 times with their designed service depth of 2500m. The provided simulation procedure can be referred for failure analysis of fully-transparent pressure hulls.

5,715 views

8 citations

ORIGINAL RESEARCH
4 January 2023
Research on the underwater cutting mechanism of flux-cored arc cutting for aluminum alloy process
Rui Yu, 5 more and Sergii Yuri Maksimov

2,556 views

3 citations

ORIGINAL RESEARCH
28 November 2022
An analytical approach to global buckling of ring-stiffened sandwich cylindrical shells
Xiaoming Cao, 3 more and Xinliang Wang

3,414 views

1 citations