Abstract
This study showed the new potential of using soluble contents and heavy metals in swine wastewater as nutrient supplements for the algae Chlorella pyrenoidosa with biofilm attached method. Algae with biofilm attached cultivation grew well in unpasteurized wastewater reaching a biomass productivity of 5.03 g m−2 d−1, lipid content of 35.9% and lipid productivity of 1.80 g m−2 d−1. Chlorella grew in BG11 medium delivered lower values for each of the aforementioned parameters. The FAMEs compositions in the algae paste were mainly consisted of C16:0, C18:2, and C18:3. Algae removed NH4+–N, total phosphorus (TP), and COD by 75.9, 68.4, and 74.8%, respectively. Notably, Zn2+, Cu+, and Fe2+ were removed from wastewater with a ratio of 65.71, 53.64, and 58.89%, respectively. Biofilm attached cultivation of C. pyrenoidosa in swine wastewater containing heavy metals could accumulate considerable biomass and lipid, and the removal ratio of NH4+–N, TP, COD, and as well as heavy metal were high. Treatment of wastewater with biofilm attached cultivation showed an increasingly popular for the concentration of microalgae and environmental sustainability.
Introduction
Large quantities of waste continuously produced from the intensive livestock industries worldwide represent an increasingly concerning threat to the environment, especially when they were not treated properly. Excessive nutrients in the piggery wastewater, such as, nitrogen and phosphorus, will cause eutrophication in natural water bodies (Cai et al., ; Ayre et al., ). Compared with municipal domestic sewage-based wastewater, swine wastewater, which is often derived from manure, may contain very high amounts of N and P and may also contain toxic metals (Sturm and Lamer, ; Zhou et al., 2012). The principle in wastewater treatment is the reduction of nutrient and toxic metal to acceptable limits prior to discharge and reuse (Miranda et al., ). The majority of examples for wastewater treatment technologies were based on chemical or physical methods that were not economical for livestock wastewater treatment (Xu et al., 2015; Li et al., ).
As we known, microalgae are considered promising for production of biofuels and higher value products, but require a lot of nutrients in their growth, resulting in high operation costs and possibly adverse environmental effects due to nutrient leakage into the environment (Mata et al., ; Borowitzka and Moheimani, ; Shah et al., ). Therefore, application of wastewater rich in nutrients, such as, nitrogen and phosphorus, for fertilizer-driven microalgal cultivation is a promising approach to enhance economic and environmental sustainability (Mulbry et al., ). In particular, the genus Chlorella is commonly used in the wastewater treatment system due to their high tolerance to soluble organic compounds.
Nitrogen and phosphorus are removed from wastewater in two separate processes in conventional wastewater treatment. Nitrogen is usually converted into N2 gas through coupled nitrification–denitrification, whereas phosphorus is precipitated with metal salts. By contrast, nitrogen and phosphorus could be removed from wastewater in a single process with the use of microalgae (Christenson and Sims, ; Abdelaziz et al., ; Beuckels et al., ). Microalgae absorb nitrogen and phosphorus from swine wastewater and convert these nutrients into biomass. Kothari et al. () found that Chlorella pyrenoidosa could remove about 80–85% total phosphorus (TP) and 60–80% of total nitrogen (TN) from dairy wastewater. Markou et al. () also found that the maximum removal of chemical oxygen demand (COD) was 73.18%, while phenols, phosphorus, and nitrates in some runs were completely removed when cultivating Arthrospira platensis in olive-oil mill wastewater.
However, studies of microalgae-based wastewater treatment were generally based on commercial microalgae cultivation systems, such as, open ponds or closed photobioreactors (PBRs), which exhibited relatively low biomass productivity, high water requirements and high liquid transportation and cumbersome and higher costs in harvesting (Ozkan et al., ; Berner et al., ). This research, we introduced a novel cultivation system, which was called “biofilm attached cultivation” by Liu et al. (). Unlike traditional cultivation methods based on suspended cultures of cells in aqua-medium, the biofilm attached cultivation is a different technology in which the algal cells are immobilized and settled on artificial supporting materials in high density. In brief, microalgal cells are attached to a supporting structure to form an artificial “leaf” and multiple of these leaves are vertically inserted into a glass chamber in this system (Cheng et al., ; Liu et al., ). Biofilm attached cultivation of microalgae in wastewater separated algae cells from wastewater instead of concentrating or filtering, and the treated wastewater can be recycled immediately. However, there were rarely reports that investigated the feasibility of using wastewater as nutrient supplements for biofilm attached cultivation of microalgae.
In this study, an integrated approach which combined freshwater microalgae C. pyrenoidosa biofilm attached cultivation with heavy metals rich swine wastewater treatment was investigated. The objectives of our study were: (1) to determine a feasibility study with undiluted piggery wastewater for algal cultivation, (2) to specify the productivities of biomass, lipids, and FAMEs, and (3) to reveal relevant nutrient and heavy metals removal abilities.
Materials and methods
Algal strain and inoculum preparation
The microalgae strain C. pyrenoidosa which was acclimated in poultry wastewater, was obtained from Hubei University of Technology. As we mentioned before, in preparing the inoculum for biofilm attached bioreactors, the alga was first cultivated in glass bubbling columns (diameter = 0.05 m) until the exponential growth phase was reached (approximately 5 days). The glass columns contained 0.6 L of algal broth and were continuously illuminated by cold-white fluorescent lamps (NFL28-T5, NVC, China) with a light intensity of 100 ± 10 μmol m−2s−1. The broth temperature was 20 ± 2°C. CO2 enriched air (1% v/v) was continuously injected into the bottom of the columns with a speed of 1 vvm (0.7 L/min for each column) to agitate the algal broth as well as supply carbon (Cheng et al., ).
Culture medium and photobioreactor
In this research, the algae cultivated in glass bubbling columns and biofilm attached cultivation system (control) was grown in a BG11 medium (Chiu et al., ), each liter of which contains 1.5 g NaNO3, 0.075 g MgSO4·7H2O, 0.036 g CaCl2·2H2O, 0.04 g KH2PO4·H2O, 0.02 g Na2CO3, 6.0 × 10−3 g citric acid, 1.0 × 10−3 g Na2EDTA, 6.0 × 10−3 g ferric ammonium citrate, 2.22 × 10−4 g ZnSO4·7H2O, 6.9 × 10−5 g CuSO4·5H2O, 1.81 × 10−3 g MnCl2·4H2O, 3.9 × 10−4 g Na2MoO4·2H2O, 4.94 × 10−5 g Co(NO3)2·6H2O, and 2.86 × 10−3 g H3BO3.
The biofilm attached cultivation system applied in this research was similar to the type 1 reactor used by Liu et al. () and to that described by Cheng et al. () (Figure 1). In brief, a glass chamber comprising a glass plate and attached algal biofilm disks was placed on an iron rack with a certain tilt angle against the horizontal plane. The medium was propelled (1.2 L in total, approximately 10 ml min−1) by a peristaltic pump (TP12DC 12V, Guangzhou JU PlasFitting Technology Co., Ltd., China) to facilitate circulation inside the system. Cold-white fluorescent lamps provided illumination at 100 ± 10 μmol m−2s−1 as measured inside the chamber at the position of the cultivated algae cells. Continuous air was injected into the glass chamber with a speed of 0.1 vvm and the temperature inside the glass chamber was 20 ± 2°C during the experiments. The culture time of 8 days for C. pyrenoidosa with biofilm attached culture was proved well in our trial test.
Figure 1
Culture of Chlorella pyrenoidosa with swine wastewater
Swine wastewater from a private farm in Wuhan of Hubei province, China, was used as a medium to cultivate C. pyrenoidosa. Pre-treatment was carried out by sedimentation and filtration with a filter cloth to remove large and non-soluble particulates. After filtration, the wastewater was not autoclaved and undiluted but used directly as a medium for algal cultivation in the biofilm attached PBR. The culture conditions for control group (BG11 medium) and the raw swine wastewater were identical to those described the above section of biofilm attached cultivation system. The characteristics of the raw swine wastewater are summarized in Table 1. Remarkably, the wastewater contained heavy metals of Zn2+, Cu+, and Fe2+.
Table 1
| Parameter (mg L−1) | Fe2+ | Cu+ | Zn2+ | TP | NH4+–N | SS | COD | BOD |
|---|---|---|---|---|---|---|---|---|
| 1.8 ± 0.1 | 2.2 ± 0.2 | 2.8 ± 0.1 | 36.3 ± 1.2 | 402 ± 2.6 | 720 ± 4.2 | 601 ± 3.4 | 728 ± 2.2 |
The characteristics and features of the raw piggery wastewater.
Data are means ± standard deviations of three replicates.
Analytical procedures
Biomass estimation
The biomass was determined with the gravimetric method (Liu et al.,
where 0.001 represented the footprint area of the “algal disk” (m2).
Nutrients analysis in wastewater
A volume of 5 mL of recirculating medium was collected every 2 days from the attached PBRs for nutrient removal analysis. The samples were first centrifuged at 1,500 g for 10 min, and then the supernatants were filtered using a 0.45 mm nylon membrane filter. The filtrates were appropriately diluted and analyzed for COD, NH4+–N, and TP, parallel sample was made. The COD was measured using the standard potassium dichromate method based on the Chinese National Standard GB11914-1989 with a Speed Digester (Yao et al., 2015). Potentiometric analysis using a selective electrode method was used to measure ammonia (N–NH3) (APHA,
Heavy metal elements alterations
A volume of 50 mL of culture medium was gathered, respectively, at the second day, the fourth day, the sixth day, and the last day according to the limiting of the broth, and was examined the concentration of heavy metal of copper, zinc, iron with atom absorption spectrographic methods (PinAAcle 900T, USA).
Lipid extraction
The attached algal cells were harvested by washing down with de-ionized water and centrifugation at 3,800 g for 10 min (Allegra X-22R, Beckman coulter, USA). The algal pellets were washed three times with de-ionized water to remove any attached salt. Then the total lipid was measured according to Bligh and Dyer's method (Bligh and Dyer,
FAMEs content analysis of algae biodiesel
FAMEs content analysis was according to Chen et al. (
All experiments were performed in duplicate, and average values were reported. Results were analyzed with EXCEL (Microsoft Office Enterprise, 2010) and SPSS 11.5 for Windows (SPSS Inc., 2007); ANOVA was performed when applicable.
Results
Accumulation of biomass of Chlorella pyrenoidosa with biofilm attached cultivation
The growth curves of C. pyrenoidosa in swine wastewater for 8 days were showed in Figure 2. For the first 2 days, the growth was almost identical with that in BG11. After that, C. pyrenoidosa grew faster in swine wastewater. By the end of experiment, biomass and biomass productivity were 48.02 g m−2 and 5.03 g m−2 d−1, respectively, for the wastewater treatment. They were higher than that of control treatment (BG11). A smaller yet still statistically significant increase was also found under the swine wastewater for biomass productivity (repeated measures one-way ANOVA) corresponding to a mean increase of 7.3% of control.
Figure 2

The accumulation of biomass of Chiarella pyrenoidosa in BG 11 (control), piggery wastewater with biofilm attached cultivation. The algal cells were cultivated in attached culture for 8 days under continuous illumination of 1 00 ± 10 μmol m−2 s−1. *Indicates significant differences among treatments (P < 0.05), Error bars are standard deviations.
Conventionally, in the lag state, algal cells need to adapt to the new environment since the nutrients contained in the wastewater are different from those found inside the BG11 medium. In this study, the microalgae cultivated in the biofilm attached PBR with the COD concentration of 601 mg L−1 had a short lag time and could quickly adapt to the environment.
Lipid productivity and analysis of the fatty acid profile
The lipid content of C. pyrenoidosa in the two treatments was shown in Figure 3. The lipid content of the algae in the treatment with BG11 and swine wastewater was similar, reaching 34.6 and 35.9% and corresponded to a lipid productivity of 1.69 and 1.80 g m−2 d−1, respectively. So, there were no statistically different between the two treatments.
Figure 3

The lipid content and lipid productivity of Chlorella pyrenoidosa in the treatment of BG 11 (control) and piggery wastewater with biofilm attached cultivation. The algal cells were cultivated in biofihn attached culture for 8 days under continuous illumination of 100 ± 10 μmol m−2 s−1. Error bars are means ± standard deviations of three replicates.
The compositional distribution of fatty acids extracted from the microalgae is shown in Table 2. In the present study, the FAMEs compositions of C. pyrenoidosa mainly consisted of C16:0 (palmitic acid methyl ester), C18:2 (octadecadienoic acid methyl ester), and C18:3 (octadecatrienoic acid methyl ester). The highest overall FAMEs yield was obtained in piggery wastewater with C18:3 (43.39% of the total fatty acids) as the most abundant fatty acid, which was higher than in BG11 medium (32.14% of the total fatty acids). Linoleic acid (C18:2) content reached 37.38% of the total fatty acids in wastewater, only 25.47% in BG11 medium. Nevertheless, the fraction of oleic acid was higher with BG11 (27.22% of the total fatty acids) than when using swine wastewater as a source of nutrients (4.43% of the total fatty acids). The fraction of palmitic acid methyl ester (C16:0) in the two treatments was similar, corresponding to 8.63% in wastewater and 9.30% in BG11. When the algae cells cultivated in BG11 media were transferred to the swine wastewater, polyunsaturated fatty acid content increased from 57.61 to 81.17%, however, the amount of monounsaturated fatty acids decreased from 27.82 to 5.08%. The unsaturated FAMEs for C16:1, C18:2, and C18:3 in biofilm attached cultures with piggery wastewater were predominant in the FAMEs profile.
Table 2
| The content of fatty acids composition (%) | Piggery wastewater | BG11 medium |
|---|---|---|
| C13:0 | 0.10 | 0.04 |
| C14:0 | 0.94 | 0.91 |
| C15:0 | 0.41 | 0.27 |
| C16:0 | 8.63 | 9.30 |
| C16:1 | 0.65 | 0.60 |
| C17:0 | 0.75 | 0.57 |
| C18:0 | 2.75 | 3.38 |
| C18:1 | 4.43 | 27.22 |
| C18:2 | 37.78 | 25.47 |
| C20:0 | 0.15 | 0.10 |
| C18:3 | 43.39 | 32.14 |
| SFAs | 13.73 | 14.57 |
| MUFAs | 5.08 | 27.82 |
| PUFAs | 81.17 | 57.61 |
Effect of piggery wastewater and BG11 medium on the fatty acids composition as % of total fatty acids of Chlorella Pyrenoidosa with biofilm attached cultivation for 8 days.
Nitrogen, phosphorus, and COD removal capability
Figures 4, 5 describe the removals of NH4+–N, TP, and COD achieved with treatment of piggery wastewater by microalgae cultivation. In this study, the cultivation of C. pyrenoidosa in the form of a biofilm receiving wastewater as a source of nutrients decreased the initial NH4+–N concentration from 409 to 98 mg L−1, and TP concentration from 35 to 10 mg L−1, and the initial COD concentration from 601 to 152 mg L−1. This corresponded to a removal ratio of NH4+–N, TP, and COD of 75.9, 68.4, and 74.8%, respectively.
Figure 4

The changes of concentrations of NH4+–N (A), TP (B), and COD (C) of cultivation broth by Chiarella pyrenoidosa with biofilm attached cultivation. The algal cells were cultivated in biofilm attached culture for 8 days under continuous illumination of 100 ± 10 μmol m−2 s−1. Error bars are means ± standard deviations of three replicates.
Figure 5

The removal ratio ofNH4+–N, TP, and COD with treatment ofpiggery wastewater by Chiarella pyrenoidosa biofilm attached cultivation. The algal cells were cultivated in biofilm attached culture for 8 days under continuous illumination of 100 ± 10 μmol m−2 s−1. Error bars are means ± standard deviations of three replicates.
The typical N/P ratio for optimal conditions for microalgae biomass production was 8:1 (US DOE,
Heavy metal elements disposal ratio
The swine wastewater in this study was detected some of high concentration of heavy metals ions. Table 1 showed that the concentration of Zn2+ in swine wastewater reached 2.8 mg L−1, followed by Cu+ and Fe2+ (2.2 and 1.8 mg L−1, respectively). Heavy metals removal from swine wastewater by microalgae with attached culture has been tested (Figure 6). As shown in Figure 6A, the metal concentrations (Zn2+, Cu+, and Fe2+) decreased sharply after only 2 days of cultivation. The reduction rate greatly decreased in the following days. By the end of experiment, residual quantity of Zn2+, Cu+ and Fe2+ were still detected reaching concentrations of 0.96, 1.02, and 0.74 mg L−1, respectively (Figure 6A).
Figure 6

Heavy metals ions removal from piggery wastewater by biofihn attached culture (A) The changes of concentrations of Zn2+, Cu+, and Fe2+ of cultivation broth by Chlorella pyrenoidosa with biofilm attached cultivation. (B) The removal ratio of Zn2+, Cu+, and Fe2+ with treatment of piggery wastewater by Chlorella pyrenoidosa biofilm attached cultivation. The algal cells were cultivated in biofilm attached culture for 8 days under continuous illumination of 100 ± 10 μmol m−2 s−1. Error bars are means ± standard deviations of three replicates.
This result indicated the high removal ratio of Zn2+ (65.71%), Cu+ (53.64%), and Fe2+ (58.89%) with the attached cultivation of Chlorella (Figure 6B). Our results are supported from Carrilho and Gilbert (
Discussion
Ayre et al. (
The dilution of swine wastewater for microalgae growth would be limited by the high cost of clean water consumption, sewage volume, need for artificial nutrients, and other inconvenient operations. Therefore, developing an efficient process that allow algae to grow well under undiluted piggery slurry is very important, rendering the application of microalgae-based technology feasible and economical for full-scale wastewater treatment and biodiesel production. This study aimed at investigating the feasibility of tested microalgae in undiluted slurry of piggery wastewater, and the microalgae treated with the biofilm attached culture method grew well in undiluted slurry.
Feng et al. (
The environmental and cultural conditions have been reported by previous research to have an effect on lipid content and fatty acid (Petkov and Garcia,
The high NH4+–N content in wastewater represents a growth inhibitory factor for microalgae because it may contribute to changes in pH value of the culture medium. Tam and Wong (
The main physicochemical approaches to remove heavy metal ions from wastewaters include ion exchange, chemical precipitation, electrokinetic, membrane processing, and adsorption (Lee and Pandey, 2012; Goharshadi and Moghaddam,
Chlorella can effectively grow and utilize nutrients in swine wastewater, reducing the content of metal ions in this research. Table 3 compared of the growth, lipid production, and cultivation parameters of microalgae in wastewater for different cultivation methods. It could be observed that most of study concerned of algae-based treatment diluted wastewater (Ji et al.,
Table 3
| Wastewater source | Algae | Biomass | Lipid content (%) | NH4–N (mg L−1) | TP (mg L−1) | COD (mg L−1) | Cultivation systems | Reference |
|---|---|---|---|---|---|---|---|---|
| Piggery wastewater | Chlorella Pyrenoidosa | 48.02 g m−2 | 35.9 | 409 | 35 | 601 | Attached photobioreactor | This study |
| 50% Piggery wastewater | Chlorella zofingiensis | 2.01 g L−1 | 34.8 | – | 146 | – | Tubular bubble column photobioreactors | Zhu et al., 2011 |
| Municipal wastewater | Scenedesmus sp. | 0.78 g L−1 | 12.7 | 27.7 | 7.3 | 273.5 | Erlenmeyer flasks | Sacristán de Alva et al., |
| 10% Dairy wastewater | Chlorella zofingiensis G1 | 0.14 g L−1 | 17.9 | 5 | 15 | – | ponds | Huo et al., |
| Digested dairy manure | Chlorella sp. | 1.39 g L−1 | 10.1 | 100 | 18 | – | Erlenmeyer flasks | Wang et al., 2010 |
Comparison of growth, lipid production and cultivation parameters of microalgae in wastewater for different cultivation methods.
“–” Means was not studied.
In summary, C. pyrenoidosa could accumulate considerable biomass and lipid in swine wastewater with biofilm attached culture. A major portion of FAMEs compositions were ideal for biodiesel conversion. The removal of NH4+–N, TP, COD and, as well as heavy metal pollution of wastewater with C. pyrenoidosa by biofilm attached culture can be a remarkable solution for swine wastewater resource utilization.
Statements
Author contributions
PC and DL proposed the idea and hypothesis. PC drafted the manuscript. YW carried out the experiment design and carried out the biofilm attached cultivation of C. pyrenoidosa in undiluted swine wastewater. TL performed the statistical analysis and helped to draft and revise the manuscript. All authors read and approved the final manuscript for publication.
Acknowledgments
This work was supported by the National Natural Science Foundation of China (31560724), China Postdoctoral Science Foundation (2017T100583, 2016M600616), Natural Science and Technology Major Special Program of China (2014ZX07104-005-02), and Collaborative Innovation Center for Major Ecological Security Issues of Jiangxi Province and Monitoring Implementation (JXS-EW-00).
Conflict of interest
The authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
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Summary
Keywords
Chlorella pyrenoidosa, swine wastewater, biofilm attached cultivation, heavy metals, lipid
Citation
Cheng P, Wang Y, Liu T and Liu D (2017) Biofilm Attached Cultivation of Chlorella pyrenoidosa Is a Developed System for Swine Wastewater Treatment and Lipid Production. Front. Plant Sci. 8:1594. doi: 10.3389/fpls.2017.01594
Received
16 June 2017
Accepted
30 August 2017
Published
21 September 2017
Volume
8 - 2017
Edited by
Yuval Kaye, Carnegie Institution for Science (CIS), United States
Reviewed by
Abdulsamie Hanano, Atomic Energy Commission of Syria, Syria; Jian Li Yang, Zhejiang University, China
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Copyright
© 2017 Cheng, Wang, Liu and Liu.
This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) or licensor are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms.
*Correspondence: Defu Liu dfliu@189.cn
This article was submitted to Plant Biotechnology, a section of the journal Frontiers in Plant Science
†These authors have contributed equally to this work.
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